The following notes guide you through all of the documentation. Additional documents are applicable in conjunction with
these operating instructions.
ATTENTION
Read the manual
We assume no liability for any damage caused by failure
to observe these instructions.
1.1 Other applicable documents
When installing the data logger, be sure to observe all assembly and installation instructions for components and other
parts of the system. These instructions are delivered together
with the respective components and other parts of the system.
1.2 Retention of documents
Pass these operating instructions on to the system operator.
The system operator is to retain the documents. The
instructions must be available whenever they are needed.
1.3 Symbols used in this document
When installing the data logger, observe the safety instructions included in these installation instructions.
IMPORTANT
Failure to observe this information may result in operating diffi culty or impaired functionality.
ACTION
This symbol indicates that a certain action is required.
High voltage!
Read the manual
1.4 CE marking
The CE marking is used to document that the Powador-proLOG data logger shown on the name plate fulfi ls the fundamental requirements of the following relevant directives:
– Directive relating to electromagnetic compatibility (Council
Directive 2004/108/EC)
– Low voltage directive
(Council Directive 2006/95/EC)
1.5 Name plate
DANGER
Failure to observe a warning indicated in this manner will
lead directly to serious bodily injury or death.
The name plate showing the exact designation of the unit is
located on the left side of the housing.
AT TE NT IO N
Failure to observe a warning indicated in this manner may
lead to damage to property.
NOTE
Useful information and notes.
Operating Instructions Powador-proLOG_EN Page 5
Section 2 · Safety Instructions and Regulations
2 Safety Instructions
and Regulations
DANGER
Danger due to lethal voltages.
Lethal voltages are present within the unit and on the
power supply lines. Therefore, only authorised electricians may install and open the unit.
Standards and regulations
IEC 60364-7-712:2002:
Requirements for special installations or locations – Solar
photovoltaic (PV) power supply systems.
Technic al rules
The installation must be suited to the on-site conditions and
comply with local regulations and technical rules.
Accident prevention regulations
– The monitoring system for photovoltaic systems may only
be connected by qualifi ed specialists.
Transportation
The Powador-proLOG is subjected to extensive testing and
inspections at our test facility. Only by doing so can we ensure
the high quality of our products. Our data loggers leave our
factory in proper electrical and mechanical condition. Special
packaging ensures that materials are not damaged during
transportation. However, damage may still occur during transport. The shipping company is responsible in such cases.
Thoroughly inspect the data logger upon delivery. Immediately notify the responsible shipping company if you discover
any damage to the packaging which indicates that the data
logger may have been damaged or if you discover any visible
damage to the data logger.
If necessary, KACO new energy GmbH will assist you. Damage
reports must be received by the shipping company in writing
within six days following receipt of the goods.
When transporting the data logger, only the original packaging is to be used, as this ensures safe transport.
– Cables must be disconnected from all power sources before
being connected to or disconnected from the system.
– Read the manual and familiarise yourself with the unit prior
to operation
– Damaged units must be removed from operation immedi-
ately and inspected by a qualifi ed specialist.
– The unit is to be opened by a qualifi ed specialist
only.
– The safety of the operator and the unit cannot be guaran-
teed if the operator does not adhere to the safety instructions.
ATTENTION
Risk of damage due to improper modifi cations.
Do not attempt to open or modify the data logger.
The proper and safe operation of this unit requires proper
transportation, storage, assembly and installation, as well as
careful operation and maintenance.
Page 6 Operating Instructions Powador-proLOG_EN
Section 3 · Notes on Installation and Operation
3 Notes on installation
and operation
3.1 Intended use
The Powador-proLOG is used for system monitoring of a photovoltaic system.
It records the currents, voltages, temperatures, power and
yields of every individual inverter, as well as the values of the
externally connected sensors.
The Powador-proLOG is built according to the state of the art
and recognised safety rules. Nevertheless, improper use may
cause hazards for the operators or result in damage to the
units.
Any other or additional use of the device is deemed improper.
The manufacturer/supplier is not liable for damage caused by
such use. Damage caused by improper use is at the sole risk
of the operator.
Intended use also includes adherence to the operating instructions.
3.2 Factory warranty and liability
KACO new energy GmbH grants a warranty of two years on
the Powador-proLOG starting from the date of shipment by
KACO new energy GmbH.
During this time, KACO new energy GmbH guarantees the
proper function of the units and to undertake repairs at the
factory free of charge in the event of a defect for which we
are responsible.
together with a copy of the invoice which was issued to the
user by the dealer. The name plate on the unit must be fully
legible. If these requirements are not fulfi lled, KACO new
energy GmbH reserves the right to deny warranty services.
3.3 Service
Starting with the product development phase, we place a
great deal of importance on ensuring the quality and longevity of our data loggers.
However, in spite of all quality assurance measures,
faults may occur in rare cases. In such cases, KACO new
energy GmbH will provide you with the maximum possible support. KACO new energy GmbH will make every
effort to remedy such faults in an expeditious manner
and with a minimum of bureaucracy.
In such cases, please contact our service department directly.
So that your enquiry can be dealt with more quickly, please
always have the serial number (A) and hardware serial number
(B) of your data logger to hand. Both numbers can be found
on the name plate on the left-hand side of the housing (see
fi gure below).
Contact your specialty dealer if your unit exhibits a defect or
fault during the warranty period.
Warranty claims are excluded in the following cases:
– Use of the units in ways not intended
– Improper installation or installation that does not comply
with standards
– Improper operation
– Operating the unit with defective protective equipment
– Unauthorised modifi cations to the units or
repair attempts
– Infl uence of foreign objects or force majeure (lightning,
overvoltage, severe weather, fi re)
– Failure to observe the relevant safety regulations
– Transport damage
All warranty claims must be handled at the premises of KACO
new energy GmbH. Where possible, the unit must be returned
in its original or equivalent packaging. The costs for these services cannot be borne by KACO new energy GmbH.
KACO new energy GmbH will only perform warranty services
if the defective unit is returned to KACO new energy GmbH
DC voltage measurement [V]0 to 10 (max. 24)0 to 10 (max. 24)0 to 10 (max. 24)
DC current measurement [mA]0 to 20 (max. 40/3 V)0 to 20 (max. 40/3 V)0 to 20 (max. 40/3 V)
Resistance measurementPT1000PT1000PT1000
Measuring accuracy
Digital inputs
Number of114
S0 pulse input (DC) [V]
1% of the end value
(0.1 V/0.2 mA)
Low: 0 to 7
High: 9 to 24
1% of the end value
(0.1 V/0.2 mA)
Low: 0 to 7
High: 9 to 24
1% of the end value
(0.1 V/0.2 mA)
Low: 0 to 7
High: 9 to 24
– Powered exclusively by the unit’s internal power supply
– Can be confi gured as a status input
– Potential-free contacts
– S0 interface specifi cation conforms to DIN 43864
Install the Powador-proLOG near a telephone or Ethernet
connection and a 230V grid connection. To prevent damage
to the Powador-proLOG or the building’s electrical system,
keep the following points in mind when you choose
an installation location:
– The Powador-proLOG must not be installed outdoors
or in damp areas. The unit must be protected from moisture
and direct sunlight.
– The ambient temperature must be between 0°C and
+55°C.
– There must not be any building installations (e.g. power, gas
or water lines) around the drill holes.
– The Powador-proLOG should be placed on a level surface to
prevent damage to the housing.
5.2 Installing the unit
5.2.1 Powador-proLOG S
The unit is suitable for mounting on a top hat rail (size 35mm).
To make it easy to attach the housing, use a clamping device
to snap it onto (or release it from) the hat rail.
5.3 Service fl ap
The Powador-proLOG may only be operated when the service fl ap is closed. However, the service fl ap must be opened
for the purpose of connecting the voltage supply, the network
connection (Ethernet) or sensors.
AT TE NT IO N
The 230 V AC grid connection of the Powador-proLOG
must always be disconnected from the power supply (by
pulling out the plug) before opening the service fl ap
There are two versions of the service fl ap: Spherical closure or
screw-type closure
AT TE NT IO N
Always make sure that the service fl ap is closed while the
unit is in operation, i.e. that the spherical closure is fi rmly
in place or that the service fl ap is screwed tight.
5.4 Connections
S
160 mm
110 mm
5.2.2 Powador-proLOG M / XL
The unit is suitable for wall mounting. Use the
sketch below to mark the drill holes.
The distance between the screws on the mounting bracket
and the wall should be approx. 3mm.
Hang the Powador-proLOG on the screw
heads, and then pull down. Now secure the
Powador-proLOG with a third screw in the lower part of the
unit.
Drill hole sketch (lengths in mm)
110
115
92
92
167225
167
217
Powador-proLOG M/XL
Powador-proLOG S
5.4.1 Voltage supply
The Powador-proLOG is powered by an integrated power supply.
T h e g r i d c o n n e c t i o n ( 2 3 0 V ) s h o u l d b e p r o t e c t e d b y a s e p a r a t e f u s e
(e.g. B6A). The power supply provides 24 V,
e.g. to power a solar sensor.
220
230
Page 10 Operating Instructions Powador-proLOG_EN
Powador-proLOG M/XL Powador-proLOG S
Section 5 · Installation
Strain relief
When connecting the 230 V AC power cable (included in the
scope of delivery), we recommend that you use a cable grip
to attach it to the assembly rail inside the housing. The fi gure
below shows an example cable grip design.
AT TE NT IO N
The internal power supply can be used to supply
power to a maximum of six current sensors.
IMPORTANT
When you have more than 32 bus devices,
you need to use a repeater.
Installing the ferrite clips
To prevent possible communication faults caused by electromagnetic radiation, ferrite clips are included with the Powador-proLOG M. The installation process is shown in the two
images below.
5.4.2 GSM antenna (XL GSM/GPRS)
Connect the GSM antenna supplied
here. The connection is located to the
far left, between the grid connection
and the Powador-go RJ45 sockets.
IMPORTANT
For more information on the Powador-proLOG
with GSM modem, see section 6.5 on page 22.
5.4.3 Powador-go (M / XL)
You can connect up to 100 current sensors (Powador-go) to the
“Powador-go” RJ45 sockets. For example, you can use the current sensors
to include inverters without RS485 in
monitoring.
a) Insert the patch cable (RS485) into the ferrite clip
and close it.
b) Connect the patch cable to the Powador-go
port on the Powador-proLOG and attach the
ferrite clip to the assembly rail (e.g. cable ties).
The current sensors are connected and supplied with
power using patch cables. The ports are labelled
“Powador go” (RJ45 sockets).
Operating Instructions Powador-proLOG_EN Page 11
Section 5 · Installation
5.4.4 Analogue/ISDN modem (XL)
Depending on the unit type, the Powador-proLOG units are
equipped with either an internal analogue or an internal ISDN
modem. The cable connection is included in the scope of delivery.
– Before you install the unit, use a telephone to test the
analogue/ISDN telephone connection in both directions
(incoming and outgoing connections).
– Use the included cable to connect the unit to the TAE
cket/NTBA.
so
– If you need to extend the cable, make sure that the contacts
are secure and the polarity is
Powador-proLOG XL Powador-proLOG S
(analogue only)
correct..
5.4.5 24 V supply
want to connect the Powador-proLOG unit to a PC or router
via a switch or hub, you need to use a patch cable instead.
The following fi gures illustrate the differences between the
two Ethernet cables.
Powador-proLOGPC
o LOG
XL
WADOR pr
PO
Y
N
A
M
GER
IN
E
AD
M
Crossover-Kabel
Powador-proLOGPC
o LOG
XL
WADOR pr
PO
Y
N
A
M
GER
IN
MADE
Switch / Hub
PatchkabelPatchkabel
Use this connection to power
external sensors using the
unit's internal power supply
(max. 230 mA). The socket
is located between the analogue/ISDN modem and the
Ethernet interface.
Powador-proLOG M/XL
Powador-proLOG S
5.4.6 Ethernet
All Powador-proLOG models are equipped with a network
connection to connect the unit to an Ethernet network.
Difference between patch cable and crossover cable
To identify the cable type, simply hold both ends of the cable
out in front of you. The RJ45 connector heads on the patch
cables are identical. The connector heads on the crossover
cables are different.
Patch cable
Powador-proLOG M/XL Powador-proLOG S
When installing the network cable, please note that a crossover cable (included in the scope of delivery) is required for
direct communication between the Powador-proLOG unit and
a PC. However, if you intend to set up a large network and
Page 12 Operating Instructions Powador-proLOG_EN
Section 5 · Installation
Crossover cable
NOTE
– The designations for A and B vary between manufactur-
ers. Therefore, please pay attention to the designations
Data + and Data -, because only these are defi nitive.
– A repeater or hub is usually required for cable lengths
greater than 500 m.
– DC/AC lines and signal lines must be routed separately.
In other words, never install signal lines in the vicinity
of conductors.
– Only use shielded twisted pair cables.
– Twisted pair cables feature core pairs that are twisted
together. The same twisted pair must always be used
for both A and B (see image below).
– Only use cables that conform to the LiYCY specifi cation.
IMPORTANT
To connect the Powador-proLOG directly to a PC, you
must use a crossover cable (included in the scope of
delivery). If you want to connec t it to a switch or hub, you
require a patch cable.
NOTE
At the factory, the Powador-proLOG is set to use
an IP address of 192.168.100.50 and a netmask of
255.255.255.0.
For detailed instructions on how to set up an Ethernet
connection, see section 7.2.
To prevent possible communication faults caused by
electromagnetic radiation, ferrite clips are included
with the Powador-proLOG M. The installation process is described in 5.4.3
Powador-go (M / XL).
RS485 bus: Assignment of twisted-pair wires
5.4.7 RS485 connection
Use a shielded twisted pair cable to connect
the unit to the RS485 bus (inverter <->
Powador-proLOG). The ports are labelled
“A” and “B”.
The maximum length of the RS485 bus is 1000 m. In practice,
KACO new energy recommends keeping the length to 500 m.
The last bus device must be terminated
with a terminating resistor. The Powador-proLOG is already
terminated at the factory. Each inverter is assigned a separate
address (1 to 32).
Operating Instructions Powador-proLOG_EN Page 13
Section 5 · Installation
Powador-proLOG M / XL
Connect the RS485 bus to the A/B screw terminals.
IMPORTANT
Powador-proLOG S
A special cable with 6-pin connector is included in
the scope of deliver y for connec ting the inver ters via an RS 485 bus.
Plug the 6-pin connector into the Powador-proLOG S. Connect the inverters to the open cable ends. You only need the
A and B wires.
Powador-proLOG M/XL Powador-proLOG S
NOTE
After you have connected the inverters and current sensors, make sure that the jumper switch is set to
“Powador+Powador-go”. If only inverters are connected,
set the jumper switch to “Powador”.
IMPORTANT
A maximum of 31 Powador inverters can be operated at
the same time. The number of Powador 25/30/33000xi
central inverters is restricted to a maximum of ten units,
as each one occupies three addresses.
The Powador-proLOG S is limited to a maximum
output of 50kWp.
Consult the relevant inverter manual for more information on
connecting and addressing the individual inverters
.
Schematic diagram for wiring inverters and current sensors
Max. 100
Powador-go
Connection via
patch cable
POWADOR proLOG
MADE IN GERMANY
GSM
Powador-go
ANT
NL
AI 2-+AI 1
AI 3
AI 4
-
-
+
+
Modem
-+
EXIT DOWN UP ENTER
24 V
ETH
-+
DI 4-+DI 3-+DI 2-+DI 1-+DI 0
AB
-+
RS485
Max. 31 inverters
RS485
Terminating resistor
R = 120 ohm
Page 14 Operating Instructions Powador-proLOG_EN
Section 5 · Installation
5.4.8 Digital output D0
The digital output can be used as an alarm output to control
signalling devices or as a pulse output to connect a display.
Powador-proLOG M/XL Powador-proLOG S
NOTE
To confi gure this function, connect to the Powador-proLOG and make the required settings via -> “Admin monitoring > Switching output” in your browser.
5.4.9 Analogue/digital inputs
The unit is equipped with four (XL) or one (S, M) analogue
input(s), which are designed for a voltage measurement of 0
to 10V.
Powador-proLOG XL Powador-proLOG S
AT TE NT IO N
Incorrect polarity or using a voltage supply greater than
12V can destroy the measuring input.
NOTE
The analogue inputs can be optionally converted for
current measurement or resistance measurement.
You do this in the confi guration menu of the PowadorproLOG (Admin-Messung -> Admin measurement > Analogue channels).
AT TE NT IO N
The output is designed as an optocoupler output (N/O
contact) and must therefore be connected to an external
voltage supply, if necessary. The maximum load is 50mA.
Connecting a display to D0
Powador-proLOG
Powador-proLOGDisplay
D0
+ -
Connecting a signalling device to D0
Powador-proLOG
Powador-proLOG
24V
+ -
D0
+ -
Anzeigedisplay
Impulseingang
+ -
Signalgeber
+ -
Counter pulses (maximum frequency: 14Hz) can be recorded
using four (XL) or one (S, M) digital counter input(s). An interface in accordance with the S0 specifi cation must be available.
Powador-proLOG XL Powador-proLOG S
AT TE NT IO N
Incorrect polarity or using an external voltage supply
greater than 24V can destroy the measuring input. The
24-V supply is available starting at terminal DI+.
NOTE
The digital inputs can be optionally converted for status
evaluation.
This means that the Powador-proLOG can evaluate
switching states 0 or 1 (N/C or N/O contact).
This must be set up using the confi guration fi les
for the Powador-proLOG.
Please contact the KACO new energy hotline.
Operating Instructions Powador-proLOG_EN Page 15
Section 5 · Installation
Connecting sensors and energy counters to the Powador-proLOG S/M/XL
circuit
Leitungsschutzschalter
breaker B6A
B6 A
POWADOR proLOG
MADE IN GERMANY
GSM
antenna
GSMAntenne
GSM
is
ANT
NL
NL
230 V AC
analogue inputs
Analoge EingängePowador-goDigitale EingängeRS485230V AC
AI 4
AI 3
-
-
+
+
AI 2-+AI 1
Modem
-+
EXIT DOWNUPENTER
intern
Ethernet
24 V
ETH
-+
AB
digital
digital inputs
DI 4-+DI 3-+DI 2-+DI 1-+DI 0
output
Digital
Ausgang
Powador-proLOG M
Powador-proLOG M
1x AI, 1x DI, 1x DO
1x AI, 1x DI, 1x DO
Powador-proLOG XL
Powador-proLOG XL
4x AI, 4x DI, 1x DO
4x AI, 4x DI, 1x DO
analogue inputs (AI)
Analoge Eingänge (AI)
0 … 10 V DC | PT1000
0 … 10 V DC | PT1000
Digitale Eingänge (DI)
digital inputs (DI)
Optisch getrennt
optically seperated
Low: 0 … 7 V DC
Low: 0 … 7 V DC
High: 9 … 24 V DC
High: 9 … 24 V DC
Digitaler Ausgang (DO)
digital output (DO)
S0 nach DIN 43 864Konfiguration als Alarm- oder Impulsausgang (S0)
S0 nach DIN 43 864
Confi guration as Alarm or pulse output (S0)
Modemtypen
Analog | ISDN | GSM/GPRS
Modemtyp
Analog | ISDN | GSM/GPRS
-+
Powador view
Powador-view
- S0-Impuls(blue)
- S0-Impuls (blau)
+ S0-Impulse (brown)
+ S0-Impuls (braun)
Counter sensor
Zählersensor
Signal (white)
Signal (weiss)
+ 24 V DC (green)
+ 24 V DC (grün)
- GND (brown)
- GND (braun)
Irradiation and module temperature
Einstrahlungssensor mit
sensors (SI12TC-T)
Modultemperaturfühler (Si12TC-T)
+ 24 V DC (red)
+ 24 V DC (rot)
- GND (black)
- GND (schwarz)
irradiation (orange)
Einstrahlung (orange)Temperatur (braun)
Temperature (brown)
Environmental „ humidity“ sensor
Umgebungstemperatursensor
+24 V DC (red)
+ 24 V DC (rot)
- GND (black)
- GND (schwarz)Temperatur
- Temperature
NOTE
Input AI1 is preconfi gured for connection of a solar sensor.
Digital input DI1 is preconfi gured for connection of a feedin meter.
Recommended cables
Cable assemblies are provided with all sensors. In the case of the PT1000 ambient temperature sensor, we recommend using cables of
the following type: LiYCY 2 x 2 x 0.5 mm². The maximum cable length of 100 m must not be exceeded.
Page 16 Operating Instructions Powador-proLOG_EN
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