JVC TU-HD500A Service Manual

SERVICE MANUAL
HD DIGITAL TERRESTRIAL SET TOP BOX
YA22720051
TU-HD500A
STB
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
COPYRIGHT © 2005 Victor Company of Japan, Limited
No.YA227
2005/1
SPECIFICATION
Items Contents
Dimensions ( W × H × D ) 34.0cm × 7.0cm × 27.0cm
Mass (approx.) 2.6kg
Broadcasting System (Terrestrial) DVB-T / OFDM
RF System PAL
Video System PAL
Audio System (Digital) MPEG-1 layers 1 / 2 , MPEG-2 layers 2 , 32kHz / 44.1kHz / 48kHz
Teletext System Digital Teletext
Receiving Frequency VHF 174MHz to 230MHz
UHF 520MHz to 820MHz
Power Input AC100V to AC250V, 50Hz / 60Hz
Power Consumption 40W(Max) / 25W(Nominal) / 3W(standby)
Antenna Input (U/V Input) 75Ω, (PAL type) x1, IEC-Female connector Loop Output (U/V Output) 75, (PAL type) x1, IEC-Male connector
TV Output Composite Video
S-Video
SD Output Component Video
RGB Video
HD Output 1080i/720p/576p Video Y : 1V(p-p), 75
HD VGA Output
Analog Audio Output 2.0V(rms), 10K, stereo (RCA x2) Digital Audio Output S/PDIF coaxial (RCA) × 1, S/PDIF optical (TOS Link) × 1 Remote Control Unit GTR300RBAJ10 (RM-C1050), (AA/R06 dry battery × 2)
1V(p-p) , 75 Y : 1V(p-p) positive, 75 C : 0.286V(p-p) (burst signal), 75
Y/GS : 1V(p-p) , 75 PB/B / PR/R : 0.7V(p-p) , 75 1V(p-p) , 75
PB / PR :0.7V(p-p), 75
D-SUB 15-pin
RGB
0.7V(p-p) ,75
VGA
640dot × 480dot
Design & specifications are subject to change without notice.
1-2 (No.YA227)
SECTION 1
PRECAUTION

1.1 SAFETY PRECAUTIONS

(1) The design of this product contains special hardware,
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components
having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or adjusted (See B1 POWER SUPPLY check).
(6) The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10k
2W resistor to the anode button.
(8) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(9) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use
an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
GOOD EARTH GROUND
ON EACH EXPOSED ME TAL PAR T
(No.YA227)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 INTRODUCTION

• TU-HD500A is a DVB-T set-top box capable of decoding MPEG coded source. It outputs CVBS, RGB and Y/C analog video and left -right analog audio. TU-HD500A also has digital audio output.
• The tuner is capable of getting both digital broadcasts. The tuner is capable of receiving both VHF and UHF horizontal bands. The tuning is available through the digitally controlled I2C bus (PLL).

2.2 FUNCTIONS

[REMOTE CONTROL UNIT]
1
2
17
3
4
6
5
7
1. POWER
Turn your HD-STB on or off.
2. 0-9 (Number)
Direct change the desired channel.
3. SLEEP
Press to adjustment the period of off time.
15min 30min 45min 60min 90min
Off 240min 180min 120min
4. FAV (Favorite)
Direct change the Favorite CH in the menu.
All Fav1 Fav2 Fav3
5. QUICK CH (Quick channel)
To quick memorized channel change.
6. EXIT
Quit the menu system.
7. LIST
Display the selected memorized channel list followed by Favorite CH select. You can direct select desired channel using CH [/], PR [/ ] button.
8. CH [/] (Up/Down)
Change the channel Up or Down followed by memorized channel.
9. INFO (Information)
Display current channel EPG information. You can see the NOW and NEXT information. If you press INFO button again, you can see the more detailed information.
10. ENTER
Select the current setting in the menu system.
16
15
13
14
11
12
10
22
9
21
20
8
18
19
11. PR [/] (Left / Right)
Change the program up or down. In the menu system, move left or the cursor.
12. PREV (Previous channel)
Direct go to the previous watched channel.
13. MENU
Activate the menu system.
14. FREEZE
Freezing the picture for viewing with still image. Sound muting is also activated.
15. WIDE
To picture aspect ratio change. It will change to 4:3PS 4:3LB 16:9 4:3PS. (4:3 PS : 4:3 Pan and Scan / 4:3 LB : 4:3 Letter Box)
16. S.TITLE (Sub title)
Activate Sub title (Caption) display On / Off.
17. MUTE
Activate audio output muting for set-top box.
TV CONTROL SECTION
18. MUTE (Picture muting)
Activate Picture muting operation.
19. TV CH [/]
Change the TV analog channel Up or Down.
20. TV/AV (External Video Input Select)
Select the TV external video input.
21. TV VOL [/]
Change the TV Volume level Up or Down.
22. TV POWER
Turn On / Off the TV set.
1-4 (No.YA227)
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