JVC NX-PB10B, NX-PB10E, NX-PB10EY Service Manual

Preliminary
SERVICE MANUAL
CD PORTABLE SYSTEM
MB730<Rev.001>201010SERVICE MANUAL
NX-PB10B, NX-PB10E, NX-PB10EY
COPYRIGHT © 2010 Victor Company of Japan, Limited
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
COPYRIGHT © 2010 Victor Company of Japan, Limited
TABLE OF CONTENTS
No.MB730<Rev.001>
2010/10
SPECIFICATION
Amplifier section
Output Power 4 W (2 W + 2 W) at 16 Ω (10% THD)
Audio Input AUDIO IN: Stereo mini (
250 mV/47 k
Digital input USB terminal
Tuner
FM tuning range 87.50 MHz - 108.00 MHz
Disc player
Dynamic range 80 dB
Wow and flutter Immeasurable
USB
USB specification Compatible with USB 2.0 Full Speed
Compatible device Mass storage class
Compatible system FAT16, FAT32
Output power DC 5 V 500 mA
SD
Compatible device SD, SDHC
Compatible system FAT16, FAT32
iPod
Output power DC 5 V 500 mA
General
Speaker type Bass-Reflex type
Speaker unit 8 cm x 2
Speaker impedance 16
Power requirements AC 230 V / 50 Hz
Power consumption 25 W (at operation)
1.00 W or less (on standby)
Dimensions (approx.) 400 mm × 215 mm × 91 mm (W × H × D)
Mass (approx.) 2.3 kg
ø 3.5 mm)
Design and specifications are subject to change without notice.
1-2 (No.MB730<Rev.001>)
SECTION 1
PRECAUTION
1.1 Safety Precautions
(1) This design of this product contains special hardware and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an
AC voltmeter having, 1,000Ω per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex-
posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground
1.2 Warning
(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal responsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical components are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.
1.3 Caution
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.
1.4 Critical parts for safety
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.MB730<Rev.001>)1-3
1.5 Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.5.1 Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products. Be careful to use proper grounding in the area where repairs are being performed.
(1) Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
(2) Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
1M
Conductive material (conductive sheet) or iron palate
(3) Handling the optical pickup
• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
1.6 Handling the traverse unit (optical pickup)
(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the
replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a
time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.
1.7 Attention when traverse unit is decomposed
*Please refer to "Disassembly method" in the text for the pickup unit.
• Apply solder to the short land sections before the card wire is disconnected from the connector on the servo board. (If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)
• In the assembly, be sure to remove solder from the short land sections after connecting the card wire.
1-4 (No.MB730<Rev.001>)
solder short
1.8 Important for laser products
1.CLASS 1 LASER PRODUCT
2.CAUTION :
(For U.S.A.) Visible and/or invisible class II laser radiation when open. Do not stare into beam. (Others) Visible and/or invisible class 1M laser radiation when open. Do not view directly with optical instruments.
3.CAUTION : Visible and/or invisible laser radiation when open and inter lock failed or defeated. Avoid direct exposure to beam.
4.CAUTION : This laser product uses visible and/or invisible laser radiation and is equipped with safety switches which prevent emission of radiation when the drawer is open and the safety interlocks have failed or are defeated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified here in may result in hazardous radiation exposure.
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
REPRODUCTION AND POSITION OF LABELS and PRINT
WARNING LABEL and PRINT
(No.MB730<Rev.001>)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
SECTION 3
DISASSEMBLY
3.1 Main body (Used model: NX-PB10E)
3.1.1 Removing the Rear cover (See Fig.1, 2, 3)
(1) Remove the three screws A, three screws B and two
screws C attaching the Rear cabinet. (See Fig.1)
BC CA
AABB
Fig.1
(2) Disconnect the antenna wire from post pin FM1
board. (See Fig.2)
FM1
of the Main
3.1.2 Removing the Main board (See Fig.4)
(1) Disconnect the card wire from iPod board connected to
connector CN103 of the Main board.
(2) Disconnect the card wire from Key board connected to con-
nector CN701
(3) Disconnect the connector wire from Left speaker connect-
ed to connector J2
(4) Disconnect the connector wire from Right speaker con-
nected to connector J3 of the Main board.
(5) Disconnect the connector wire from Door switch board con-
nected to connector CN405 of the Main board.
(6) Disconnect the connector wires from USB board connect-
ed to connectors J13 board.
(7) Disconnect the card wire from USB board connected to
connector CN607
(8) Disconnect the connector wire from Door motor connected
to connector CN404 of the Main board.
(9) Disconnect the connector wire from CD mechanism con-
nected to connector CN902 of the Main board.
(10) Disconnect the flexible wire from CD pickup connected to
connector CN901
(11) Remove the six screws D attaching the Main board.
CN405 J2 J3
of the Main board.
of the Main board.
, CN603 and CN306 off the Main
of the Main board.
of the Main board.
CN306 CN902 CN103
DD
CN404
D
Fig.2
(3) Disconnect the connector wire from Trans board connect-
ed to connector CN402
1-6 (No.MB730<Rev.001>)
of the Main board. (See Fig.3)
CN402
Fig.3
J13 CN607
CN701CN603 CN901
DD D
Fig.4
3.1.3 Removing the Key board (See Fig.5)
(1) Remove the nine screws E attaching the Key board.
E
Fig.5
3.1.4 Removing the USB board (See Fig.6)
(1) Remove the three screws F attaching the USB board. (2) Remove the two screws G and one screw H attaching the
Door switches.
G
3.1.6 Removing the Door motor (See Fig.8)
(1) Remove the three screws K attaching the Door motor.
K
Fig.8
3.1.7 Removing the CD mechanism (See Fig.9)
(1) Remove the three screws L attaching the CD mechanism.
F
H
Fig.6
3.1.5 Removing the iPod boar (See Fig.7)
(1) Remove the two screws J attaching the holder. (2) Disengage the shaft of iPod bracket from Front cabinet.
J
Fig.7
shaft
L
Fig.9
3.1.8 Removing the Trans board (See Fig.10)
(1) Disconnect the power cord from connector CN1103
Trans board.
(2) Disconnect the connector wires from Power transformer
connected to connector CN1101 board.
(3) Remove the three screws M attaching the Trans board.
and CN1104 of the Trans
M
of the
CN1103 CN1104 CN1101
Fig.10
(No.MB730<Rev.001>)1-7
M
SECTION 4
ADJUSTMENT
This service manual does not describe ADJUSTMENT.
SECTION 5
TROUBLESHOOTING
This service manual does not describe TROUBLESHOOTING.
1-8 (No.MB730<Rev.001>)
<MEMO>
1-9 (No.MB730<Rev.001>)
Victor Company of Japan, Limited
Personal AV Operation 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.MB730<Rev.001>)
Printed in Japan
VSE
SCHEMATIC DIAGRAMS
CD PORTABLE SYSTEM
NX-PB10B, NX-PB10E,
NX-PB10EY
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Contents
Block diagrams Standard schematic diagrams Printed circuit boards
COPYRIGHT 2010 Victor Company of Japan, Limited.
2-1 2-2 2-10 to 12
No.MB730SCH<Rev.001>
2010/12
In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety.
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