JVC MXJ-170-V Service manual

SERVICE MANUAL
COMPACT COMPONENT SYSTEM
MX-J170V
MX-J170V
SLEEP
L
NTSC/PA
KEY CONTROL
T
REPEA
PROGRAM/SET
CD
DECK A/B TUNING MODEFM MODE
0
T
CD
APE
SELECT
DISC SKIP
PREV
RM–SMXJ170V REMOTE CONTROL
TIMER
ON/OFF
SLOWSINGLE STEP
ECHO
BASS
VOLUME
VOLUME
FADE MUTING
+
7
STANDBY
PLAY & EXCHANGER
NTSC/PAL COMPATIBILITY
CLOCK
ACTIVE
COUNTER
SOUND
/TIMER
BASS EX.
RESET
MODE
DEMO
MPX
KEY
/V.REPLACE
CONTROL
/V.MASKING
ECHO
PBC
(MENU)
+
VCD
NUMBER
V. MASKING
SOUND MODE
AUX
FM/AM
NEXT
PHONES
MIC LEVEL
MIN
MAX
MIC
AUX FM/AM
PROGRAM/SET
NTSC/PAL
PLAY REC/PLAY
FULL-LOGIC CONTROL
PREV NEXT
CD TAPE
-
VCD NUMBER
VCD NUMBER +
PRESET
CD SYNCHRO RECORDING
CD
2
CD
1
SELECT
OPEN / CLOSE
DISC CHANGE
CD
3
COMPACT
DIGITAL VIDEO
VIDEO CD
VOLUME
+
CD REC START
TAPE A/B
REC/PAUSE
A B
DUBBING
EJECTEJECT
Area Suffix
PlayBack
Control
VIDEO CD
US U
Singapore
Other Areas
Contents
Safety precautions Important for laser products Preventing static electricity Disassembly method Adjustment method
COPYRIGHT 2000 VICTOR COMPANY OF JAPAN, LTD.
1-2 1-3 1-4 1-5 1-21
Flow of functional operation until TOC read Maintenance of laser pickup Replacement of laser pickup Description of major ICs
1-25 1-26 1-26 1-27
No.20859
Nov. 2000
MX-J170V
Safety Precautions
1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only.
2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further relieve the manufacture of responsibility for personal injury or proper ty damage resulting therefrom.
3. Many electrical and mechanical par ts in the products have special safety-related characteristics.
These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the or iginal lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling.
5. Leakage current check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check.
Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet , particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.)
Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, par ticularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
0.15 F AC TYPE
1500 10W
Good earth ground
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
Place this probe on each exposed metal part.
Warning
1. This equipment has been designed and manufactured to meet international safety standards.
2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained.
3. Repairs must be made in accordance with the relevant safety standards.
4. It is essential that safety critical components are replaced by approved parts.
5. If mains voltage selector is provided, check setting for local voltage.
Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.
1-2
CAUTION
!
Important for laser products
MX-J170V
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible
laserradiation and is equipped with safety switches whichprevent emission of radiation when the drawer is open and the safety interlocks have failed or are de feated. It is dangerous to defeat the safety switches.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso säteeseen.
5.CAUTION : If safety switches malfunction, the laser is able to function.
6.CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
CAUTION
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
DANGER : Invisibie laser radiation when open and interlock or defeated. AVOID DIRECT EXPOSURE TO BEAM (e)
VARO : Avattaessa ja suojalukitus ohitettaessa olet alttiina näkymättömälle lasersäteilylle.Älä katso säteeseen. (d)
CLASS 1 LASER PRODUCT
VARNING : Osynlig laserstrålning är denna del är öppnad och spårren är urkopplad. Betrakta ej strålen. (s)
ADVARSEL :Usynlig laserstråling ved åbning , når sikkerhedsafbrydere er ude af funktion. Undgå udsættelse for stråling. (f)
1-3
MX-J170V
Preventing static electricity
1. Grounding to prevent damage by static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
2. About the earth processing for the destruction prevention by static electricity
In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed.
2-1 Ground the workbench
Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it.
2-2 Ground yourself
Use an anti-static wrist strap to release any static electricity built up in your body.
(caption) Anti-static wrist strap
Conductive material (conductive sheet) or iron plate
3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode.
4. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Attention when CD mechanism assembly is decomposed
*Please refer to "Disassembly method" in the text for pick-up and how to detach the CD mechanism assembly.
CD changer unit
1. Remove the CD changer unit.
2. Remove the CD changer mechanism.
3. Solder is put up before the card wire is removed from the pickup unit connector on the CD mechanism assembly. (When the card wire is removed without putting up solder, the CD pick-up assembly might destroy.)
4. Please remove solder after connecting the card wire with the pickup unit connector when you install picking up in the substrate.
1-4
Card wire
Pickup unit connector
Soldering
CD mechanism
Fig.1
Card wire
Pickup unit connector
Fig.2
MX-J170V
Disassembly method
<Main body>
Removing the top cover and the side covers (See Fig.1 to 3)
1.
Remove the five screws A on the back of the body and the both sides of the body.
2.
Remove the top cover upward from behind.
3.
Remove the eight screws B attaching the side covers on the back of the body and the both side of the body.
4.
Slide the right and left covers backward and unhook the two hooks a in the lower part of the side covers as shown in Fig.2-2.
Hook
A
B
Side cover (L)
A
Fig.1
Top cover
Top cover
A
B
Side cover (R)
A
Hook
Side cover (R)
B
B
A
Hooks a
Fig.2Fig.2-2
Top cover
B
B
B
Hooks a
Fig.3
Side cover (L)
B
1-5
MX-J170V
Removing the CD Tray fitting
(See Fig. 4 to 6)
Prior to performing the following procedure, remove the top cover and the side covers.
ATTENTION:
1.
Press the POWER button. Press the OPEN/CLOSE button to eject the CD tray.
2.
Move the CD tray fitting upward and release the joint b.
3.
Press the OPEN/CLOSE button to insert the CD tray.
Be sure to remove the CD tray fitting before removing the CD changer unit.
CD tray
OPEN/CLOSE button
POWER button
Fig.4
Joint b
CD tray fitting
Joint b
CD tray
Fig.5
Fig.6
1-6
Prior to performing the following procedure, remove the top cover and the side covers.
Disconnect the harness from connector PCON1 of the VCD board.
Remove the four screws W attaching the sealed and VCD board.
Turn the black loading pulley gear marked c from the back of the CD changer unit as shown in Fig.8 and draw the CD tray toward the front.
Move the CD tray fitting upward and release the joint b.
Push and insert the CD tray manually.
1.
2.
3.
4.
5.
Removing the CD Tray fitting & the VCD board (See Fig.7 to 10)
Be sure to remove the CD tray fitting before removing the CD changer unit.
ATTENTION:
- How to eject the CD tray without turning on power -
Fig.9
Fig.10
Joint b
Joint b
CD tray fitting
CD tray
Fig.7
Fig.8
W
VCD board
Sealed
PCON1
Marked c Loading pulley gear
MX-J170V
1-7
MX-J170V
Removing the CD changer unit
(See Fig.11 to 13)
Prior to performing the following procedure, remove the top cover, the side covers and the CD Tray fitting.
1.
Disconnect the card wire from connector SCW1 of the CD servo board on the back of the CD changer unit.
2.
Disconnect the harness from connector FW2 on the inner side of the main board in the body.
3.
Disconnect the harness from connector VCW2 on the VDC power board .
4.
Remove the two screws C attaching the CD changer unit on the back of the body.
5.
Draw the CD changer unit upward from behind while pulling the rear panel outward.
CD servo board
SCW1
Main board
CD changer unit
FW2
Fig.11
VCD power board
VCW2
C
Rear panel
Front panel assembly
CD changer unit
Fig.12
Rear panel
VCD power board
Fig.13
1-8
MX-J170V
Removing the front panel assembly
(See Fig.14 to 16)
Prior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and the CD changer unit.
There is no need to remove the rear panel.
1.
Disconnect the harness from head wire connector ECW1,DW1 and DW2 on the inner side of the main board in the body.
2.
Disconnect the harness from connector HCW1 of the headphone board on the right side of the body.
3.
Remove the three screws D attaching the front panel assembly on both sides of the body. Remove the screw E attaching the earth terminal extending from the front compartment.
4.
Remove the screw F attaching the front panel assembly on the bottom of the body.
5.
Release the two joints d on both sides and two joints e on the bottom of the body using a screwdriver. At the same time, disconnect the front compartment from connector CCW1 and CCW2 of the main board.
Front panel assembly
Joint d
D
CCW1
CCW2
E
Fig.14
earth wire
Front panel assembly
D
MIC /Headphone board HCW1
Main board
DW1
DW2
ECW1
Joint e
D
Main board
Fig.15
F
Fig.16
Joint d
Joint e
1-9
MX-J170V
Removing the rear panel (See Fig.17)
Prior to performing the following procedure, remove the top cover, the side covers, the CD Tray fitting and the CD changer unit.
There is no need to remove the front panel assembly.
1.
Remove the ten screws G attaching the main board, the tuner board and the heat sink to the rear panel on the back of the body.
2.
Remove the three screws H attaching the VCD power board to the rear panel on the back of the body.
3.
Remove the four screws I attaching the rear panel on the back of the body.
Rear panel
H
G
G
G
G
I
Fig.17
Front panel assembly
Removing the main board
(See Fig.18 and 19)
Prior to performing the following procedure, remove the rear panel.
1.
Disconnect the harness from connector HCW1 of the MIC/headphone board on the right side of the body. Release the harness from the clamp in the body.
2.
Disconnect the harness from head wire connector ECW1,DW1 and DW2 extending to the main board in the body.
3.
Disconnect the harness from connector RCW1 of the power transformer.
4.
Remove the screws D attaching the front panel assembly on both sides of the body.
5.
Remove the screw J attaching the earth terminal to the base chassis.
6.
Disconnect connector CCW1 and CCW2 connected to the main board.
CCW2
Clamp
CCW1
D
MIC/ headphone board HCW1
Main board
Fig.18
DW1
DW2
ECW1
Main board
Tuner board
Heat sink
VCD board
J
RCW1
Fig.19
Power transformer
1-10
MX-J170V
Prior to performing the following procedure, remove the main board.
Disconnect the harness from connector MJW1 of the main board.
Remove the three screws K attaching the heat sink cover plate and cooling fan.
Remove the two screws L attaching the power IC to the heat sink and the three screws M attaching the heat sink to the main board.
1.
2.
3.
Removing the heat sink & cooling fan
(See Fig.20 and 21)
The tuner board can be removed even if the main board is attached.
Release the joint tab f of the tuner board holder and the main board, and disconnect connector FW1 connected to the main board. Remove the tuner board assembly (Refer to Fig.21).
Remove the screw N attaching the tuner board holder. Release the two tabs g outward and remove the tuner board from the tuner board holder.
1.
2.
Removing the tuner Board
(See Fig.21 to 23)
Fig.23
Fig.22
Fig.21
Fig.20
K
L
Main board
Joint tab f
Tuner board
M
Heat sink
Tuner board
Main board
TWA1
Tuner board
Tab g
Tab g
Tuner board holder
Heat sink cover plate
Heat sink cover plate
N
Cooling Fan
TWA1
MJW1
1-11
MX-J170V
Removing the heat sink & VCD Power board (See Fig.24 and 25)
Prior to performing the following procedure, remove the top cover and the side covers.
1.
Remove the two screws O attaching the heat sink plate.
2.
Remove the two screws P attaching the power IC to the heat sink and the two screws Q attaching the heat sink to the VCD Power board.
VCD Power board
Heat sink
O
Q
Heat sink
P
P
O
Fig.24
VCD Power board
Q
Removing the power transformer
(See Fig.26)
Prior to performing the following procedure, remove the VCD Power board.
1.
Disconnect the power cord from connector RCW2 of the power transformer.
2.
Disconnect the harness from connector RCW1 of the power transformer.
3.
Remove the four screws R attaching the power transformer.
ATTENTION:
Prior to disconnecting the power cord from the body, remove the rear panel.
RCW1
Fig.25
R
Power transformer
Fig.26
RCW2
Power cord
R
1-12
MX-J170V
Prior to performing the following procedure, remove the power / CD switch board.
Pull out the volume knob toward the front. Disconnect the card wire from the mechanism board
of the cassette mechanism assembly. Remove the nine screws T attaching the front board.
1.
2.
3.
Removing the front board
(See Fig.27 and 28)
Remove the three screws S attaching the power/CD switch board and release the three tabs h outward.
Disconnect the harness from connector UCW9 of the power / CD switch board.
1.
2.
Prior to performing the following procedure, remove the top cover, the side covers, the CD tray fitting and the front panel assembly.
Removing the power / CD switch board
(See Fig.27)
Disconnect the card wire from the mechanism board of the cassette mechanism assembly.
Remove the seven screws V attaching the cassette mechanism assembly.
1.
2.
Removing the cassette mechanism assembly (See Fig.30)
<Front panel assembly>
Pull out the MIC level knob toward you. Remove the two screws U attaching the
MIC/headphone board.
1.
2.
Removing the MIC/headphone board
(See Fig.28 and 29)
Prior to performing the following procedure, remove the front board.
Fig.27
Fig.28
Fig.29
Fig.30
Tab h
Power / CD switch board
S
T
MIC/ headphone board
Tab h
Tab h
Cassette mechanism assembly
JW1
S
T
T
T
T
T
Front board
Mechanism board
Front panel assembly
Volume knob
MIC/headphone board
U
Cassette mechanism assembly
Mechanism board
V
V
V
V
UCW9
MIC level knob
1-13
MX-J170V
<CD changer unit>
Prior to performing the following procedure, remove the CD changer unit.
Removing the VCD board
(See Fig.31)
1.
Disconnect the harness from connector PCON1 of the VCD board .
2.
Remove the four screws W attaching the Sealed and VCD board.
Removing the CD tray (See Fig.32 to 34)
1.
Turn the black loading pulley gear marked c on the under side of the CD changer unit in the direction of the arrow and draw the CD tray toward the front until it stops.
W
PCON1
Shield
Fig.31
W
VCD board
2.
Disconnect the card wire from connector SCW5 of the CD servo board on the upper side of the CD changer unit.
3.
Push down the two tray stoppers marked i and pull out the CD tray.
Loading pulley gear marked c
CD tray
Fig.32
Tray stopper marked i
CD tray
Tray stopper marked i
CD servo board
SCW5
Fig.33
CD tray
1-14
Fig.34
Prior to performing the following procedure, remove the CD tray.
Release the two tabs j attaching the sensor board on the under side of the CD tray.
Disconnect the harness from connector CW1 on the sensor board and release the harness from the two hooks k. Remove the sensor board.
Remove the screw X attaching the tray turn table. Detach the tray turn table from the tray.
Pull outward the tab m attaching the tray turn table motor assembly on the upper side of the tray and detach the tray turn table motor assembly from the tray.
1.
2.
3.
4.
Removing the sensor board / the tray motor (See Fig.37 to 39)
Align the gear-cam with the gear-tray as shown fig.28, then mount the CD tray.
When assembling the CD tray, take extreme care not engage with gear - synchro.
1.
2.
Reinstall the CD tray (See Fig.35 and 36)
Fig.35
Gear-convert
Gear-convert
Gear-cam
Gear-tray
Gear-tray
Gear-tray
Gear-cam
timing point
Fig.36
Gear-synchro
CD tray
Fig.38
Fig.37
Fig.39
Tab j
Tab j
Hooks k
Sensor board
CW1
Tray turn table
Tray
X
Tray turn table motor
assembly
Tab m
MX-J170V
1-15
MX-J170V
Removing the belt, the CD servo board and the switch board (See Fig.40 and 41)
Prior to performing the following procedure, remove the CD tray.
1.
Detach the belt from the pulley on the upper side of the CD changer unit (Do not stain the belt with grease).
2.
Disconnect the card wire from the pickup unit connector on the under side of the CD changer unit.
3.
Disconnect the motor wire harness from connector on the CD mechanism board.
4.
Remove the two screws Y attaching the CD servo board. First release the n side of the two tabs n and two tabs o attaching the CD servo board motor to raise the CD servo board slightly, then release the o side.
If the tabs n and o are hard to release, it is recommendable to unsolder the two soldered parts on the motor terminal of the CD servo board. Disconnect the terminal CW3 connected to the switch board and remove the CD servo board.
Tabs p
Fig.40
Y
CD servo board
Belt
CD changer unit
Tabs o
Soldered parts
Motor
Tabs n
5.
Remove the screw Z attaching the CD Changer unit and release the three tabs p attaching the switch board outward and detach the switch board.
Z
Switch board
CW3
CD mechanism board
motor connecter
Pickup unit connector
Fig.41
1-16
Disconnect the harness from connector on the CD mechanism board in the CD mechanism assembly on the under side of the CD changer unit. Disconnect the card wire from the pickup unit connector.
Remove the screw A attaching the shaft on the right side of the CD mechanism holder assembly. Pull outward the stopper fixing the shaft on the left side and remove the CD mechanism holder assembly from behind in the direction of the arrow.
Turn the CD mechanism holder assembly half around the lift up slide shaft r of the CD mechanism holder assembly until the turn table is reversed, and pull out the CD mechanism holder assembly.
1.
2.
3.
Removing the CD mechanism holder assembly (mechanism included)
(See Fig.42 to 45)
Fig.42
Fig.43
Fig.45
Fig.44
Motor connecter
CD mechanism assembly
CD changer unit
Pickup unit connector
A
CD mechanism holder assembly
Stopper
CD mechanism holder assembly
Lift up slide shaft r
Lift up slide shaft
CD mechanism holder assembly
MX-J170V
1-17
MX-J170V
<CD mechanism section>
Removing the CD mechanism holder from the CD chassis to remove the CD mechanism. (Refer to "Removing the CD mechanism holder assembly" (Pag.2-11))
Removing the pickup unit.
1. Loosen the two screws A fixing the chassis.(Fig.1)
2. Removing the feed gear stopper c on the bottom of the mechanism and pull out the gear. (Fig.1, Fig.3, Fig.4)
3. Pull out the shaft by opening the pickup shaft stopper outward to unlock.(Fig.1, Fig.2)
4. Removing the pickup unit.(Fig.1)
Removing the motor board.
1. Unsolder the motor terminal on the motor board.(Fig.3)
2. Remove the motor board.(Fig.3)
Removing the feed motor.
Remove the two motor fixing screws at B and removing the feed motor.(Fig.1, Fig.3)
Removing the spindle motor.
The spindle motor cannot be removed as a single unit. When removing the spindle motor, change the chassis and turntable together as aunit.(Fig.5)
Stopper
Stopper
Shutter
Pickup unit
Fig.1
Fig.2
Shaft
Feed Gear
Shaft
Screw
W
Turn table
Screw
Spindle motor
Motor board
Feed motor
Spindle motor
Unsolder
c
Unsolder
Fig.3
c
1-18
B
Chassis
(Feed gear stopper)
Fig.4Fig.5
MX-J170V
<Cassette mechanism section>
Removing the record/playback mechanism.
Removing the R/P head.
1. Remove the screw A on the right side of the R/P head.(Fig.1, Fig.2)
2. Remove the screw B on the left side of the R/P head.(Fig.1, Fig.2)
Remove the erase head.
Remove the screw C fixing the erase head.(Fig.1)
Removing the pinch roller.
1. Pull out the pinch roller by opening the pinch roller stopper outward to unlock .(Fig.3)
2. When reassembling the pinch roller, refer to fig. 4 to hook up the spring.
Fig.1
Fig.2
Fig.3
Fig.4
R/P Head
R/P Head
E. Head
Spring
Stopper
Pinch roller assembly
A
A
B
B
C
Pinch roller
Pinch roller
stopper
Pinch roller
Pinch roller
spring
Return spring
Return spring
Return spring
1-19
MX-J170V
Removing the motor.
1. Remove the two screws D fixing the motor. Be careful to grease's splash when the
drive belt comes off.(Fig.5, Fig.6)
2. Unsolder the motor terminal.(Fig.5)
Removing the mechanism board.
1. Unsolder the four parts a on the solenoid
coil terminal.(Fig.5)
2. Remove the two screws E fixing the board.(Fig.5)
3. Unhook the three parts b from the board.(Fig.5)
4. Remove the mechanism board.(Fig.5)
Removing the flywheel.
Remove the cut-washers at c and d from the
capstan shaft, then remove the flywheel. When reassembling the flywheel, be sure to use new washers as they cannot be reused.(Fig.8, Fig.9)
a
E
Drive belt
Mecha.
board
b
Motor
terminal
Motor
Fig.5
E
Drive belt Fig.6
Drive belt
b
a
Motor
1-20
Sleeve
Flywheel
c
Washer
Sleeve
d
FR belt
Capstan
washer
Flywheel
Fig.7
FR belt
Fig.8Fig.9
Capstan
washer
Flywheel
Adjustment method
Tuner
MX-J170V
Adjustment Location of Tuner PCB
*
ITEAM
Received FREQ.
Adjustment point
Output
AM(MW) OSC Adjustment
520~1720 KHz
Adjustment
Non-
1~7.0±0.5V
MAIN PCB
VT GND
AM(MW) RF Adjustment
590 KHz
MW -ANT
Maximum Output(Fig1-4)
TESTER
Fig 1-4 OSC Voltage
1-21
MX-J170V
FM THD Adjustment
SSG FREQ.
98 MHz
Adjustment point
FM DETECTOR COIL
(TL3) Output
60 dB
Minumum Distortion (0.3% below) (Figure 1-1)
FM Search Level Adjustment SSG FREQ. Adjustment
point
(TSR1)
Output
BEACON SENSITIVITY SEMI-VR(20K½)
28 dB(±2dB)
98 MHz
Output GND
FM S.S.G
FM Antenna Terminal
Speaker Terminal
SET
Input
output
Distortion Meter
Figure1-1 IF CENTER and THD Adjustment
FM Antenna
SET
FM IN
FM S.S.G
28 dB
GND
Oscilloscope
Input
Adjust TSR1 so that “TUNED” of FL T is lighted (Figure 1-2)
*Adjust FM S.S.G level to 28dB
AM(MW) I.F Adjustment
SSG FREQ. Frequency
450 kHz 520 kHz
Adjustment point
AM I.F COIL
(TL2)
Maximum output (Figure 1-3)
Figure1-2 FM Auto Search Level Adjustment
60cm
OUTPUT
AM SSG 450KHZ
INPUT
AM ANT IN
Speaker Terminal
OUTPUT
VTVM Oscilloscope
Figure1-3 AM I.F Adjustment
20 k½
TL2
1-22
1. To adjust tape speed
Cassette deck
(GND)
VTVM
1) Measuring tape: i) MTT -111 (or equivalent) (Tapes recorded with 3kHz)
ii) MTT-5512 (or equivalent)
2) Connect the cassette deck to the frequency counter
as in figure 1-5.
Notes
NOR SPEED Control
1
OUT (connected to the frequency counter)
Turn UVR2 to left and right (FRONT PCB)
3KHz
Remark
Standard
To Adjust
Pre-Setup
Item
Step
Pre-Setup Condition
1) Deck 1:MTT-111
2) Press PLAY SW button
3) Deck 2:Same as above
Cassette Deck
output
SPK OUT
Frequency Counter
Figure 1-5
Figure 1-6
SPK OUT
Recording /Play head
FWD PLAY
REVERSE PLAY
AZIMUTH control screw
Figure 1-7
In Out
Cassette Deck
Oscilloscope
±1% range
Figure 1-8
Audio OSC.
SET (MAIN PCB)
Oscilloscope
AUX IN
LINE OUT
VTVM
IN
DW2
IN OUT
TP
MX-J170V
1-23
MX-J170V
2. To adjust playback lebel/REC
Notes
1) Before the actual adjustment, clean the play/recording head.
2) Measuring tape : i) MTT -114NA(or equivalent 12.5kHz AZIMUTH control) ii) MTT-5512
3) The cassette deck is connections as shown in figure 1-7.
1 Adjust Deck 1 Play Level
Step
1
Item
AZIMUTH
Pre-Setup Condition
TP1 OUT (VTVM is connected to the scope)
Pre-Setup
After putting MTT­114NA into Deck 1
- Press FWD PLAY button.
2 Adjust Deck 2 Play Level/REC BIAS
Step
1
Item
AZIMUTH
Pre-Setup Condition
TP1 OUT (VTVM is connected to the scope)
Pre-Setup
After putting MTT ­114NA into Deck 2
1)Press FWD PLAY button.
2)Press REV PLAY button.
To Adjust
- Turn the control screw to as shown in Figure 1-6.
To Adjust
- Turn the control screw to as shown in Figure 1-6.
Standard
Max output and same phase (both channels)
Standard
Max output and same phase (both channels)
Remark
After adjustment secure it with REGION LOCK.
Remark
After adjustment secure it with REGION LOCK.
1-24
2
Recording Bias Voltage
Fig 1-8
After putting MTT­5512 into Deck 2
1)Press REC PLAY button.
2)MAIN PCB DCW2, connectted to VTVM
Turn DVR1,DVR2
to the right and left
7V(±0.5V)
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