JVC LT-26WX84/K Service Manual

SERVICE MANUAL
LCD FLAT TELEVISION
YA08920043
LT-26WX84 /K
BASIC CHASSIS
SB5
POWER
TV
CATV VCR DVD
ASPECT
MULTI SCREEN
INDEX
SPLIT
FREEZE
SWAP SELECT
INPUT 1
V1
123
INPUT 2
V2
456
INPUT 3
V3
789
RETURN+
INPUT 4
100+
TV
0
V4
THEATER
NATURAL
VIDEO
DIGITAL-IN
PRO
CINEMA
STATUS
D-IN
SLEEP TIMER
DISPLAY SOUND
LIGHT
+
MUTING
C.C.
C.C.
VOL VOL
MENU
VCR CHANNEL PREV NEXT
REW
REC PAUSE
OPEN CLOSE
CH
OK
CH
BACK
VCR DVD
POWER
TV VCR
FFPLAY
STOP
STILL PAUSE
RM-C13G
P
OW
E
R
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-54
COPYRIGHT © 2004 VICTOR COMPANY OF JAPAN, LIMITED
No.YA089
2004/3
SPECIFICATION
Items Contents
Dimensions ( W × H × D ) 70.3cm × 56.0cm × 26.0cm (Included stand)
70.3cm × 49.1cm × 9.4cm (TV only)
Mass 22.0kg (Included stand)
19.2kg (TV only)
Power Input AC220V , 60Hz
Power Consumption 155W (Max)
TV RF System CCIR (M)
Color System NTSC
Sound System BTSC (Multi Channel Sound)
Teletext System Closed caption
TV Receiving Channels and Frequency
TV / CATV Total Channel 180 Channels
Intermediate Frequency Video IF
Color Sub Carrier 3.58 MHz
LCD panel 26-inch wide aspect (15:9)
Screen Size Diagonal : 66cm (H:33.9cm × V : 56.6cm) Display Pixels Horizontal : 1280 dots × Vertical : 768 dots (W-XGA)
Audio Power Output 10W + 10W
Speaker 6.6cm, round type × 2 (Oblique corn) Antenna terminal (VHF/UHF) F-type connector, 75 unbalanced, coaxial
Video / Audio input Input-1/2/3
Digital-in Video
Monitor output S-Video
Headphone 3.5mm stereo mini jack × 1 Remote Control Unit RM-C13G (AA/R6/UM-3 battery × 2)
Design & specifications are subject to change without notice.
Component Video
VHF Low
VHF High
UHF
CATV
Sound IF
[Input-1]
1125i / 750p
525p / 525i
S-Video
[Input-1/2]
Video Audio
Audio
Video Audio
02ch~06ch : 54MHz~88MHz 07ch~13ch : 174MHz~216MHz 14ch~69ch : 470MHz~806MHz 54MHz~804MHz Low Band : 02~06, A-8 by 02~06&01 High Band : 07~13 by 07~13 Mid Band : A~I by 14~22 Super Band : J~W by 23~36 Hyper Band : W+1~W+28 by 37~64 Ultra Band : W+29~W+84 by 65~94, 100~125 Sub Mid Band : A4~A1 by 96~99
45.75 MHz
41.25 MHz (4.5MHz)
RCA pin jack × 3 Y : 1V (p-p) (Sync signal: 0.35V(p-p), 3-value sync.), 75
Pb/Pr : ±0.35V(p-p), 75 Y : 1V (p-p), Positive (Negative sync provided), 75 Pb/Pr : 0.7V(p-p), 75 Mini-DIN 4 pin × 2 Y: 1V (p-p), Positive (Negative sync provided), 75 C: 0.286V (p-p) (Burst signal), 75 1V (p-p), Positive (Negative sync provided), 75 , RCA pin jack × 3 500mV (rms), High impedance, RCA pin jack × 6 RCA pin jack × 3
DVI-D 24-pin connector × 1
(Digital-input terminal is not compatible with computer signal)
500mV (rms), Low impedance, RCA pin jack × 2 Mini-DIN 4 pin × 1
Y: 1V (p-p), Positive (Negative sync provided), 75 C: 0.286V (p-p) (Burst signal), 75 1V (p-p), Positive (Negative sync provided), 75 RCA pin jack × 1 500mV (rms), Low impedance, RCA pin jack × 2
1-2 (No.YA089)
SECTION 1
PRECAUTION

1.1 SAFETY PRECAUTIONS

(1) The design of this product contains special hardware,
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components
having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the PDP voltage setting should be checked or adjusted.
(6) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(7) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use
an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
GOOD EARTH GROUND
1500 10W
PLACE THIS PROBE ON EACH EXPOSED ME TAL PAR T
(No.YA089)1-3

1.2 INSTALLATION

1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling efficiency may deteriorate and temperature inside the unit will rise. The temperature sensor that protects the unit will be activated when internal temperature exceeds the pre-determined level and power will be turned off automatically.Therefore, please make sure pay attention not to block the heat dissipation vent as well as the ventilation outlet behind the unit and ensure that there is room for ventilation around it.
Ventilation hole
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified below, between the unit with and the surrounding walls, as well as the floor etc.Install the unit on stable flooring or stands.Take precautionary measures to prevent the unit from tipping in order to protect against accidents and earthquakes.
200 mm
200 mm
1.2.3 INSTALLATION REQUIREMENTS
To ensure safety in an emergency such as an earthquake, and to prevent accidents, ensure that measures are taken to prevent the TV dropping or falling over. Use the supplied screws to firmly attach the supplied hooks (OPTION) to the back of the TV, and use commercially available cord to fix the TV to rigid components such as walls and columns.
Supplied hooks (OPTION)
1.2.4 NOTES ON HANDLING
(1) WHEN TAKING UNIT OUT OF A PACKING CASE
When taking the unit out of a packing case, do not grasp the upper part of the unit. If you take the unit out while grasping the upper part, the LCD PANEL may be damaged because of a pressure. Instead of grasping the upper part, put your hands on the lower backside or sides of the unit.
(2) AS FOR PRESSING OR TOUCHING A SPEAKER
Be careful not to press the opening of the speaker in the lower part of the unit and around them since the decorative sheet on the surface of the openings may be deformed.
150 mm
150 mm
50 mm
1-4 (No.YA089)

1.3 HANDLING LCD PANEL

1.3.1 PRECAUTIONS FOR TRANSPORTATION
When transporting the unit, pressure exerted on the internal LCD panel due to improper handling (such as tossing and dropping) may cause damages even when the unit is carefully packed. To prevent accidents from occurring during transportation, pay careful attention before delivery, such as through explaining the handling instructions to transporters. Ensure that the following requirements are met during transportation, as the LCD panel of this unit is made of glass and therefore fragile:
(1) USE A SPECIAL PACKING CASE FOR THE LCD PANEL
When transporting the LCD panel of the unit, use a special packing case (packing materials). A special packing case is used when a LCD panel is supplied as a service spare part.
(2) ATTACH PROTECTION SHEET TO THE FRONT
Since the front (display part) of the panel is vulnerable, attach the protection sheet to the front of the LCD panel before transportation. Protection sheet is used when a LCD panel is supplied as a service spare part.
(3) AVOID VIBRATIONS AND IMPACTS
The unit may be broken if it is toppled sideways even when properly packed. Continuous vibration may shift the gap of the panel, and the unit may not be able to display images properly. Ensure that the unit is carried by at least 2 persons and pay careful attention not to exert any vibration or impact on it.
(4) DO NOT PLACE EQUIPMENT HORIZONTALLY
Ensure that it is placed upright and not horizontally during transportation and storage as the LCD panel is very vulnerable to lateral impacts and may break. During transportation, ensure that the unit is loaded along the traveling direction of the vehicle, and avoid stacking them on one another. For storage, ensure that they are stacked in 2 layers or less even when placed upright.
1.3.3 PRECAUTIONS FOR REPLACEMENT OF EXTERIOR PARTS
Take note of the following when replacing exterior parts (REAR COVER, FRONT PANEL, etc.):
(1) Do not exert pressure on the front of the LCD panel (filter
surface). It may cause irregular color.
(2) Pay careful attention not to scratch or stain the front of the
LCD panel (filter surface) with hands.
(3) When replacing exterior parts, the front (LCD panel) should
be placed facing downward. Place a mat, etc. underneath to avoid causing scratches to the front (filter surface).
1.3.2 OPTICAL FILTER (ON THE FRONT OF THE LCD PANEL)
(1) Avoid placing the unit under direct sunlight over a
prolonged period of time. This may cause the optical filter to deteriorate in quality and color.
(2) Clean the filter surface by wiping it softly and lightly with a
soft and lightly fuzz cloth (such as outing flannel).
(3) Do not use solvents such as benzene or thinner to wipe the
filter surface. This may cause the filter to deteriorate in quality or the coating on the surface to come off. When cleaning the filter, usually use the neutral detergent diluted with water. When cleaning the dirty filter, use water-diluted ethanol.
(4) Since the filter surface is fragile, do not scratch or hit it with
hard materials. Be careful enough not to touch the front surface, especially when taking the unit out of the packing case or during transportation.
(No.YA089)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 FEATURES

• New chassis design enable use of an interactive on screen control.
• MOTION COMPENSATION : With this function, the seamless reproduction of dynamic motion on the screen has been realized.
• Bullet-in 3 dimension Y/C separate circuit.
• Receive DTV broadcast (1125i / 750p / 525p / 525i)
• Built-in HDCP / Component (Y / Pb / Pr) input.
• Built-in Hyper Sound, BBE circuit.
• DIST is a digital high-definition image processing technology that converts various image input signals such as NTSC(480i), 480p, 720p, and 1080i into a format with the best resolution for a display device such as a plasma display panel, and displays high­definition images.

2.2 TECHNICAL INFORMATION

2.2.1 LCD PANEL
This unit uses the flat type panel LCD (Liquid Crystal Display) panel that occupies as little space as possible, instead of the conventional CRT (Cathode Ray Tube), as a display unit.
2.2.1.1 STRUCTURE
The LCD panel of the unit is constructed with the metal chassis that surrounds the panel unit and supports the LCD panel part and the backlight part to protect them. The color filter glass and the TFT glass (thin film transistor) are inserted between the front polarizing filter and the rear polarizing filter.
Liquid crystals are inserted between the color filter glass and the TFT glass. Since the gap between the two glasses is only a few µm,
a spacer (bead) is inserted in the gap to retain the gap. The backlight unit is placed behind the LCD panel. Since liquid crystals themselves do not emit light, the backlight as an external light source emits light to the LCD panel from behind through the diffuser. Circuit boards for controlling the LCD panel and the backlight are attached around the back part of the LCD panel unit. Since the unit has the two polarizing filter that are at right angles to each other, the unit adopts "normally black" mode, where light does not pass through the polarizing filter and the screen is black when no voltage is applied to the liquid crystals.
Top chassis
Lower frame
Upper frame
Panel ASSY
Diffuser (including board)
Diffuser supporter
Source board
Lamp supporter
Inverter shield cover
Sield case
Inverter board
Reflection plate
1-6 (No.YA089)
Fig.1 Structure of the LCD panel unit
2.2.1.2 SPECIFICATIONS
The following table shows the specifications of this unit.
Item Specifications Remarks
Maximum dimensions ( W × H × D ) 62.7cm × 38.9cm × 4.9cm
Weight 8.0kg
Effective screen size Diagonal : 66cm (H:33.9cm × V : 56.6cm) 26V type
Aspect ratio 15:9
Drive device/ system a-Si-TFT, active matrix system
Resolution Horizontally 1280 × Vertically 768 × RGB <W-XGA> 2949120 dots in total
Pixel pitch (pixel size) Horizontally:0.4425mm, Vertically:0.4425mm
Displayed color 16777216 colors 256 colors for R, G, and B
Brightness 450cd/m
2
500cd/m2 at maximum
Contrast ratio 500:1
Response time 16.7ms
View angle Vertically 170°, horizontally 170°
2.2.1.3 PIXEL FAULT
There are three pixel faults - bright fault , dark fault and flicker fault - that are respectively defined as follows.
(1) BRIGHT FAULT
In this pixel fault, a cell that should not light originally is lighting on and off. For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off.
(2) DARK FAULT
In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting. For checking this pixel fault, input 100% of each R/G/B colour and find out the cell that is not lighting.
(3) FLICKER FAULT
In the pixel fault, a cell that should light originally or not light originally is flashing on and off. For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB colour and find out the cell that is flashing on and off.
(No.YA089)1-7
2.2.2 MAIN MICRO COMPUTER (CPU) FUNCTION
Pin No. Pin name I/O Function
1 BS_RXD O Not used
2 MICON_V I Vertical sync for OSD / CLOSED CAPTION
3 LB_PRO I Low B protection detect [Detection : H]
4 NC --- Not used
5 /RST I Reset [Reset : L]
6 HDMI_INT I Not used
7/TEST I3.3V
8 OSD_YS O YS for OSD / CLOSED CAPTION
9 (DPCRST) O Not used
10 BS/DIN O Not used
11 (A_MU)(LED_5) O Not used
12 MICON_H I Horizontal sync for OSD / CLOSED CAPTION
13 (A_MU)(LED_4) O Not used
14 P46,OSDXI --- Not used
15 P45,OSDXO --- Not used
16 (SDA2) I/O Not used
17 AC_IN I AC power (60Hz) for time clock
18 (SCL2) O Not used
19 (TU_POW) O Not used
20 VCOI I LPF input
21 PDO O LPF output
22 /IP_RESET O Reset (L) [Reset : L]
23 OSD_YM O YM for OSD / CLOSED CAPTION
24 OSD_B O B signal output for OSD / CLOSED CAPTION
25 POW_LED O Lighting for power [Lighting : H]
26 OSD_G O G for OSD / CLOSED CAPTION
27 OSD_R O R for OSD / CLOSED CAPTION
28 VRE I Reference voltage
29 IP_ERR I AMDP program load
30 IREF I Reference current
31 COMP I Reference conpare
32 AVDD I 3.3V
33 CLL O Not used
34 VREFLS I Reference voltage (For SUB CCD)
35 SUB_CCD I Not used
36 NC --- Not used
37 VSS I GND
38 MAIN_CCD I Not used
39 VREFHS I Standard voltage (For Main CCD)
40 CLH I Not used
41 VDD/VPP I 3.3V
42 CLKSW1 O IP clock switch [ON : L]
43 CLKSW2 O IP clock switch [ON : L]
44 ON_TIM O Not used
45 SBO01 O Port for writing on board
1-8 (No.YA089)
Pin No. Pin name I/O Function
46 SBD01 I Port for writing on board / Communication (XTD) for SUB CPU
47 SBT1 I Port for writing on board / Communication (RTD) for SUB CPU
48 HP_VOL O Headpone volume control (0V-3.3V)
49 /BS_RESET O Not used
50 HDMI_ASW O Not used
51 BS1.5CTL O Not used
52 ODU_OUT O Not used
53 15/11_SW O Not used
54 ODU_PRO O Not used
55 BS_POW --- Not used
56 BS3.3CTL O Not used
57 AFT2 I Not used
58 /LOB_POW O Low B power control [Detection : H]
59 COMPULING I Not used
60 /POWERGOOD I Power condition check [ON : L]
61 MECHA_SW I Mechanical (POWER) swtich detection [Pussing : L]
62 /MAIN_POW O Main power control [ON : L]
63 NC --- Not used
64 (B1_POW) O Not used
65 AFT1 --- Not used
66 (X_RAY) I GND
67 (EE_CDS) I GND
68 KEY2 I Key scan data [ON : H]
69 KEY1 I Key scan data [ON : H]
2
70 SCL1 O I
71 SDA1 I/O I
C bus clock (For Main memory)
2
C bus data (For Main memory)
72 REMO I Remote control data
73 (AP_REQ)(LED_2) O Not used
74 VSS I GND
75 OSC2 O 4MHz oscillation for system clock
76 OSC1 I 4MHz oscillation for system clock
77 VDD I 3.3V
2
78 SCL0 O I
C bus clock (For general)
79 (AP_CLK)(LED_1) O Not used
2
80 SDA0 I/O I
C bus data (For general)
81 BSLK(D_CLOCK) O Not used
82 BS_TXD(D_DATA) I Not used
83 NC --- Not used
84 P_MU O Picture muting [Muting : H]
(No.YA089)1-9
2.2.3 SUB MICRO COMPUTER (CPU) FUNCTION
Pin No. Pin name I/O Function
1 (SYSTEM0) I GND
2 (SYSTEM3) I GND
3 AVCC - 5V
4 X2 - Not used
5 X1 - Not used
6 VCL - Internal down voltage
7 RES I Reset [Reset : L]
8 TEST I Operation test for SUB CPU
9 VSS - GND
10 OSC2 O 10MHz oscillation for system clock
11 OSC1 I 10MHz oscillation for system clock
12 VCC - 5V
13 NC O Not used
14 NC O Not used
15 BL_D2 O Back light 20ms delay for LCD panel [On:L]
16 BL_D1 O Back light 10ms delay for LCD panel [On:L]
17 I2C_STOP O Not used
18 BL_ON O Back light reset for LCD panel [Reset:L]
19 NC O Not used
20 NC O Not used
21 NC O Not used
22 NC O Not used
2
23 SDA1 I/O I
C bus data (For Sub memory)
24 A.DIM O Not used
2
25 SCL1 O I
26 SDA0 I/O I
27 SCL0 O I
C bus clock (For Sub memory)
2
C bus data (For general)
2
C bus clock (For general)
28 NC O Not used
29 NC O Not used
30 NC O Not used
31 NC O Not used
32 NC O Not used
33 NC O Not used
34 NC O Not used
35 NMI I Port for writing on board [Writning:L]
36 NC O Not used
37 (HD) I Not used
38 NC O Not used
39 (REMO) I Not used
40 NC O Not used
41 P85 -/I Not used
42 P86 - Not used
43 P87 - Not used
44 SCK3 O Port for writing on board
45 RXD I Port for writing on board
1-10 (No.YA089)
Pin No. Pin name I/O Function
46 TXD O Port for writing on board
47 (PROTECTOR0) I Not used
48 NC O Not used
49 RXD2 I Port for communication (Main cpu)
50 TXD2 O Port for communication (Main cpu)
51 NC O Not used
52 (ACTIVE) I Not used
53 VD I Vertical sync
54 (REC_DET) I Not used
55 (PSS) I Not used
56 (ALARM) I Not used
57 (SYSTEM2) I Not used
58 (SYSTEM1) I Not used
59 (PROTECTOR1) I Not used
60 (AMP_PRO2) I Not used
61 (AMP_PRO1) I Not used
62 EE_CDS I Not used
63 (KEY_IN1) I Not used
64 (KEY_IN2) I Not used
(No.YA089)1-11
SECTION 3
DISASSEMBLY

3.1 DISASSEMBLY PROCEDURE

NOTE:
Since this model adopts a layer structure, follow the procedure below in disassembling this model. Be careful enough not to damage or scratch parts.
3.1.1 REMOVING THE STAND
(1) Remove the 2 screws [A], and remove the STAND
COVER.
(2) Remove the 4 screws [B], and remove the STAND.
JACK COVER(R)
JACK COVER(R)
STAND COVER
A
3.1.2 REMOVING THE REAR COVER
• Remove the STAND. (1) Remove the JACK COVER (R). (2) Remove the JACK COVER (L). (3) Remove the 7 screws [C], 3 screws [D], and 4 screws [E]
(14 screws in total).
(4) Remove the REAR COVER.
B
STAND
Fig.3-1-1
C
REAR COVER
E
E
C
E
D
C
D
D
C
E
C
C
C
1-12 (No.YA089)
Fig.3-1-2
3.1.3 REMOVING THE FAN BRACKET / REGULATOR PWB / POWER CORD
• Remove the STAND.
• Remove the REAR COVER. (1) Pull out the wire of COOLING FAN (the connector [Y] of the
POWER PWB). (2) Remove the 5 screws [F], and remove the FAN BRACKET. (3) Remove the REGULATOR PWB.
COOLING FAN
(4) Pull out the POWER CORD. (5) Remove 1 screw [G], and remove the POWER CORD
HOLDER.
REGULATOR PWB
F
FAN BRACKET
F
POWER CORD
3.1.4 REMOVING THE RECEIVER PWB
• Remove the STAND.
• Remove the REAR COVER. (1) Remove the 3 screws [H] and 3 screws [J] (6 screws in
total). Then, remove the TERMINAL BASE.
(2) Remove the 6 screws [K], and remove the RECEIVER
PWB.
TERMINAL BASE
H
J
K
G
Fig.3-1-3
RECEIVER PWB
K
G
POWER CORD HOLDER
3.1.5 REMOVING THE FRONT CONTROL PWB CONTROL / FRONT SENSOR PWB
• Remove the STAND.
• Remove the REAR COVER. (1) Remove the 2 screws [L], and remove the CONTROL
KNOB.
EARTH
PLATE
L
(2) Remove the 3 screws [M], and remove the FRONT
CONTROL PWB.
(3) Remove the FRONT SENSOR PWB.
KNOB
Fig.3-1-4
M
FRONT CONTROL PWB
FRONT SENSOR PWB
T
U
Fig.3-1-5
(No.YA089)1-13
3.1.6 REMOVING THE VIDEO PWB / DIGITAL INPUT MODULE PWB
• Remove the STAND.
• Remove the REAR COVER. (1) Remove the 1 screw [N] and 1 screw [P]. Then, remove the
JACK BASE. (2) Remove the 4 screws [Q], and remove the VIDEO PWB. (3) Remove the 2 screws [R], and remove the DIGITAL INPUT
MODULE BASE. (4) Remove the 4 screws [S], and remove the DIGITAL INPUT
MODULE PWB.
CAUTION AT DISASSEMBLY
DIGITAL INPUT MODULE
Prior to disassembly, unplug the power code from the AC outlet without fail. (Turn the power "off".) Short the SB connector INPUT MODULE. (At the time of assembling) Before the rear panel is inserted into the cabinet, release the short-circuit between the SB connector pin of the DIGITAL INPUT MODULE. After releasing the short-circuit between the SB connectors, do not turn the power on until the rear panel is inserted into the cabinet. Negligence in carrying out the above steps may cause the inactivation of the TV.
DIGITAL INPUT MODULE BASE
1
3
5
SB connector
2
4
6
VIDEO PWB
Q
N
P
S
JACK BASE
DIGITAL INPUT MODULE
DIGITAL INPUT MODULE BASE
R
Fig.3-1-6
[1] pin and [2] pin of the DIGITAL
[1] pin and [2]
3.1.7 REMOVING THE MI-COM & DIST MODULE PWB
• Remove the STAND.
• Remove the REAR COVER.
• DIGITAL INPUT MODULE PWB (1) Remove the 7 screws [T], and remove the VIDEO PWB
BRACKET.
(2) Remove the 4 screws [U], and remove the MI-COM & DIST
MODULE PWB from the VIDEO PWB BRACKET.
1-14 (No.YA089)
U
MI-COM & DIST MODULE PWB
T
Fig.3-1-7
VIDEO PWB BRACKET
T
3.1.8 REMOVING THE POWER PWB
• Remove the STAND.
• Remove the REAR COVER.
• Remove the FAN BRACKET.
• Remove the POWER CORD.
• Remove the RECEIVER PWB. (1) Remove the 4 screws [X], and remove the AV JACK
BRACKET. (2) Remove the 6 screws [Y], and remove the POWER PWB. (3) Remove the 6 screws [Z], and remove the CHASSIS
BASE.
3.1.9 REMOVING THE SPEAKER
• Remove the STAND.
• Remove the REAR COVER.
• Remove the POWER CORD. (1) Remove the 5 screws [a], and remove the SPEAKER BOX.
AV JACK BRACKET
Y
Q
P
X
Y
POWER PWB
Z
CHASSIS BASE
Z
Fig.3-1-8
a
SPEAKER BOX
a
(2) Remove the 4 screws [b], and remove the SPEAKER (L /
R).
(3) Remove the 4 screws [c], and remove the DUCT COVER/
DUCT BASE.
NOTE:
Since the speaker is attached in a certain direction, attach the speaker in the same correct direction as it has been attached.
Fig.3-1-9A
DUCT BASE/DUCT COVER
c
b
SPEAKER(R)
Fig.3-1-9B
c
b
SPEAKER(L)
(No.YA089)1-15
3.1.10 REMOVING THE LCD PANEL UNIT
NOTE:
The LCD PANEL is fixed to the FRONT PANEL (at the back side) by using double-side adhesive tapes. To remove the LCD PANEL, remove the adhesive tape on the FRONT PAN­EL slowly.
• Remove the STAND.
• Remove the REAR COVER.
• Remove the POWER CORD.
• Remove the RECEIVER.
• Remove the FRONT CONTROL PWB.
• Remove the FRONT SENSOR PWB.
• Remove the VIDEO PWB.
• Remove the DIGITAL INPUT MODULE PWB.
• Remove the MI-COM & DIST MODULE PWB.
• Remove the POWER PWB. (1) Remove the 8 screws [d] and the 2 screws [e] (ten screws
in total). Then, remove the LCD PANEL UNIT.
LCD PANEL
d
Adhesive tape
a
d
e
d
e
Adhesive tape
Fig.3-1-10A
(2) Remove the 2 screws [f], and remove the CENTER
FRAME (x2).
(3) Remove the 2 screws [g] and the 2 screws [h] (4 screws in
total). Then, remove the FRAME (R).
(4) Remove the 2 screws [g] and the 2 screws [h] (4 screws in
total). Then, remove the FRAME (L). (5) Remove the 2 screws [j], and remove the TOP FRAME. (6) Remove the 3 screws [k] and the 2 screws [m] (5 screws in
total). Then, remove the BOTTM FRAME.
CENTER FRAME
f
FRAME(R)
h
j
P
Fig.3-1-10B
g
TOP FRAME
f
X
Q
FRAME(L)
h
g
BOTTOM FRAME
h
1-16 (No.YA089)
m
Fig.3-1-10c
3.1.11 REMOVING THE LCD PANEL
3.1.11.1 REMOVING THE CONTROL PWB
• Place the LCD PANEL with its backside facing upward. Be careful not to damage the surface of the screen. (1) Remove the 2 screws [A], and remove the CONTROL
PWB COVER.
(2) Remove the claws in the connectors [FPC RIGHT] and
[FPC LEFT], and pull out to remove the FLEXIBLE PWB.
NOTE:
Be careful not to damage the FLEXIBLE PWB. Especially during assembly procedure, be careful not to insert the FLEXIBLE PWB in the Panel.
(3) Remove the 2 screws [B], and remove the CONTROL
PWB.
[Confirmation after replacement]
• Confirm that voltage of 10 pin (B/L On/Off) in the connector
[CNI1] is approx.5.0V.
• Confirm that the voltage in output of the fuses [F1] and [F2]
in the connector [CNI1] is approx.5.0V.
3.1.11.2 REMOVING THE INVERTER PWB
(1) Remove the 5 screws [C], and remove the INVERTER
PWB COVER.
(2) Pull out and remove the wires from connectors [CN4]-
[CN15] (12 connectors in total).
(3) Remove the 4 screws [D], and remove the INVERTER
PWB.
[Confirmation after replacement]
• Confirm that the voltage in output of the fuses [F1] and [F2] in the connector [CN1] and the fuses [F3] and [F4] in the connector [CN2] is 16V.
• Confirm that the voltage in input of the TRANSFORMER in the Inverter Board is 8V.
• Be careful about high voltage (approx. AC900V) in output.
FUSE
OUTPUT
CONTOROL PWB INVERTER PWB
CONNECTOR
OUTPUT
TRANSFORMER
GND 8V 8V 8V 8V GND
INPUT
C
TRANSFORMER
D
FUSE
(F3, F4)
[CN4CN15]
INVERTER PWB
INVERTER PWB COVER
CONTROL PWB COVER
FLEXIBLE
CN2
FUSE
(
)
F1, F2
CN1
PWB
B
CNI1
A
LEFT
FRC
RIGHT
CONTROL PWB
FRC
CNT1
FUSE
(F1, F2)
FRONT
(No.YA089)1-17
3.1.11.3 REMOVING THE BACKLIGHT UNIT
NOTE:
Do not carry out the following procedure in a dusty and dirty place. If the surface of LCD GLASS, the surface of DIFFUSER SHEET, and the inside of BACKLIGHT UNIT are dusty or dirty, they cause unevenness of a displayed screen.
• Remove the CONTROL PWB.
• Remove the INVERTER PWB.
• Place the LCD UNIT with the screen facing upward.
(1) Remove the 8 screws [E], 4screws [F], and 4 screws [G]
(16 screws in total), and remove the MAIN CHASSIS.
NOTE:
Be careful not to damage the SOURCE IC and the GATE IC on the side of LCD GLASS when removing the MAIN CHASSIS.
(2) Remove the 6 screws [H] from the top side of the LCD
UNIT.
(3) Remove the 12 screws [I] from the sides of the LCD UNIT.
Then, LCD GLASS, DIFFUSER SHEET, and BACKLIGHT UNIT are removed.
G
SOURCE IC
I
GATE IC
FRONT
F
E
MAIN CHASSIS
G
F
I
LCD GLASS
I
DIFFUSER SHEET
1-18 (No.YA089)
H
I
I
BACKLIGHT UNIT
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