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SPECIFICATION
ItemsContents
Dimensions ( W × H × D )70.3cm × 56.0cm × 26.0cm (Included stand)
Headphone3.5mm stereo mini jack × 1
Remote Control UnitRM-C13G (AA/R6/UM-3 battery × 2)
Design & specifications are subject to change without notice.
Component Video
VHF Low
VHF High
UHF
CATV
Sound IF
[Input-1]
1125i / 750p
525p / 525i
S-Video
[Input-1/2]
Video
Audio
Audio
Video
Audio
02ch~06ch : 54MHz~88MHz
07ch~13ch : 174MHz~216MHz
14ch~69ch : 470MHz~806MHz
54MHz~804MHz
Low Band : 02~06, A-8 by 02~06&01
High Band : 07~13 by 07~13
Mid Band : A~I by 14~22
Super Band : J~W by 23~36
Hyper Band : W+1~W+28 by 37~64
Ultra Band : W+29~W+84 by 65~94, 100~125
Sub Mid Band : A4~A1 by 96~99
45.75 MHz
41.25 MHz (4.5MHz)
RCA pin jack × 3
Y : 1V (p-p) (Sync signal: 0.35V(p-p), 3-value sync.), 75 Ω
(1) The design of this product contains special hardware,
many circuits and components specially for safety
purposes. For continued protection, no changes should be
made to the original design unless authorized in writing by
the manufacturer. Replacement parts must be identical to
those used in the original circuits. Service should be
performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void
the manufacturer's warranty and will further relieve the
manufacturer of responsibility for personal injury or
property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These
characteristics are often not evident from visual inspection
nor can the protection afforded by them necessarily be
obtained by using replacement components rated for
higher voltage, wattage, etc. Replacement parts which
have these special safety characteristics are identified in
the parts list of Service manual. Electrical components
having such features are identified by shading on the
schematics and by ( ) on the parts list in Service
manual. The use of a substitute replacement which does
not have the same safety characteristics as the
recommended replacement part shown in the parts list of
Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side
ground when repairing.
Some model's power circuit is partly different in the GND.
The difference of the GND is shown by the LIVE : ( ) side
GND, the ISOLATED (NEUTRAL) : ( ) side GND and
EARTH : ( ) side GND.
Don't short between the LIVE side GND and ISOLATED
(NEUTRAL) side GND or EARTH side GND and never
measure the LIVE side GND and ISOLATED (NEUTRAL)
side GND or EARTH side GND at the same time with a
measuring apparatus (oscilloscope etc.). If above note will
not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the PDP voltage setting should be
checked or adjusted.
(6) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead
dress in the high voltage circuit area. Where a short circuit
has occurred, those components that indicate evidence of
overheating should be replaced. Always use the
manufacturer's replacement components.
(7) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an
isolation check on the exposed metal parts of the cabinet
(antenna terminals, video/audio input and output terminals,
Control knobs, metal cabinet, screw heads, earphone jack,
control shafts, etc.) to be sure the product is safe to operate
without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal
parts exposed to the user, particularly any exposed metal
part having a return path to the chassis should withstand a
voltage of 3000V AC (r.m.s.) for a period of one second. (.
. . . Withstand a voltage of 1100V AC (r.m.s.) to an
appliance rated up to 120V, and 3000V AC (r.m.s.) to an
appliance rated 200V or more, for a period of one second.)
This method of test requires a test equipment not generally
found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use
a line isolation transformer during this check.). Using a
"Leakage Current Tester", measure the leakage current
from each exposed metal part of the cabinet, particularly
any exposed metal part having a return path to the chassis,
to a known good earth ground (water pipe, etc.). Any
leakage current must not exceed 0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.2mA AC
(r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not
use a line isolation transformer during this check.). Use
an AC voltmeter having 1000Ω per volt or more
sensitivity in the following manner. Connect a 1500Ω
10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth
ground (water pipe, etc.). Measure the AC voltage
across the resistor with the AC voltmeter. Move the
resistor connection to each exposed metal part,
particularly any exposed metal part having a return path
to the chassis, and measure the AC voltage across the
resistor. Now, reverse the plug in the AC outlet and
repeat each measurement. Any voltage measured must
not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.).
However, in tropical area, this must not exceed 0.3V AC
(r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER
(HAVING 1000 /V,
OR MORE SENSITIVITY)
0.15 F AC-TYPE
GOOD EARTH GROUND
1500 10W
PLACE THIS PROBE
ON EACH EXPOSED
ME TAL PAR T
(No.YA089)1-3
1.2 INSTALLATION
1.2.1 HEAT DISSIPATION
If the heat dissipation vent behind this unit is blocked, cooling
efficiency may deteriorate and temperature inside the unit will
rise. The temperature sensor that protects the unit will be
activated when internal temperature exceeds the pre-determined
level and power will be turned off automatically.Therefore,
please make sure pay attention not to block the heat dissipation
vent as well as the ventilation outlet behind the unit and ensure
that there is room for ventilation around it.
Ventilation hole
1.2.2 INSTALLATION REQUIREMENTS
Ensure that the minimal distance is maintained, as specified
below, between the unit with and the surrounding walls, as well
as the floor etc.Install the unit on stable flooring or stands.Take
precautionary measures to prevent the unit from tipping in order
to protect against accidents and earthquakes.
200 mm
200 mm
1.2.3 INSTALLATION REQUIREMENTS
To ensure safety in an emergency such as an earthquake, and
to prevent accidents, ensure that measures are taken to prevent
the TV dropping or falling over.
Use the supplied screws to firmly attach the supplied hooks
(OPTION) to the back of the TV, and use commercially available
cord to fix the TV to rigid components such as walls and columns.
Supplied hooks (OPTION)
1.2.4 NOTES ON HANDLING
(1) WHEN TAKING UNIT OUT OF A PACKING CASE
When taking the unit out of a packing case, do not grasp
the upper part of the unit. If you take the unit out while
grasping the upper part, the LCD PANEL may be damaged
because of a pressure. Instead of grasping the upper part,
put your hands on the lower backside or sides of the unit.
(2) AS FOR PRESSING OR TOUCHING A SPEAKER
Be careful not to press the opening of the speaker in the
lower part of the unit and around them since the decorative
sheet on the surface of the openings may be deformed.
150 mm
150 mm
50 mm
1-4 (No.YA089)
1.3 HANDLING LCD PANEL
1.3.1 PRECAUTIONS FOR TRANSPORTATION
When transporting the unit, pressure exerted on the internal LCD
panel due to improper handling (such as tossing and dropping)
may cause damages even when the unit is carefully packed. To
prevent accidents from occurring during transportation, pay
careful attention before delivery, such as through explaining the
handling instructions to transporters.
Ensure that the following requirements are met during
transportation, as the LCD panel of this unit is made of glass and
therefore fragile:
(1) USE A SPECIAL PACKING CASE FOR THE LCD PANEL
When transporting the LCD panel of the unit, use a special
packing case (packing materials). A special packing case
is used when a LCD panel is supplied as a service spare
part.
(2) ATTACH PROTECTION SHEET TO THE FRONT
Since the front (display part) of the panel is vulnerable,
attach the protection sheet to the front of the LCD panel
before transportation. Protection sheet is used when a LCD
panel is supplied as a service spare part.
(3) AVOID VIBRATIONS AND IMPACTS
The unit may be broken if it is toppled sideways even when
properly packed. Continuous vibration may shift the gap of
the panel, and the unit may not be able to display images
properly. Ensure that the unit is carried by at least 2
persons and pay careful attention not to exert any vibration
or impact on it.
(4) DO NOT PLACE EQUIPMENT HORIZONTALLY
Ensure that it is placed upright and not horizontally during
transportation and storage as the LCD panel is very
vulnerable to lateral impacts and may break. During
transportation, ensure that the unit is loaded along the
traveling direction of the vehicle, and avoid stacking them
on one another. For storage, ensure that they are stacked
in 2 layers or less even when placed upright.
1.3.3 PRECAUTIONS FOR REPLACEMENT OF EXTERIOR
PARTS
Take note of the following when replacing exterior parts (REAR
COVER, FRONT PANEL, etc.):
(1) Do not exert pressure on the front of the LCD panel (filter
surface). It may cause irregular color.
(2) Pay careful attention not to scratch or stain the front of the
LCD panel (filter surface) with hands.
(3) When replacing exterior parts, the front (LCD panel) should
be placed facing downward. Place a mat, etc. underneath
to avoid causing scratches to the front (filter surface).
1.3.2 OPTICAL FILTER (ON THE FRONT OF THE LCD PANEL)
(1) Avoid placing the unit under direct sunlight over a
prolonged period of time. This may cause the optical filter
to deteriorate in quality and color.
(2) Clean the filter surface by wiping it softly and lightly with a
soft and lightly fuzz cloth (such as outing flannel).
(3) Do not use solvents such as benzene or thinner to wipe the
filter surface. This may cause the filter to deteriorate in
quality or the coating on the surface to come off. When
cleaning the filter, usually use the neutral detergent diluted
with water. When cleaning the dirty filter, use water-diluted
ethanol.
(4) Since the filter surface is fragile, do not scratch or hit it with
hard materials. Be careful enough not to touch the front
surface, especially when taking the unit out of the packing
case or during transportation.
(No.YA089)1-5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 FEATURES
• New chassis design enable use of an interactive on screen control.
• MOTION COMPENSATION : With this function, the seamless reproduction of dynamic motion on the screen has been realized.
• DIST is a digital high-definition image processing technology that converts various image input signals such as NTSC(480i), 480p,
720p, and 1080i into a format with the best resolution for a display device such as a plasma display panel, and displays highdefinition images.
2.2 TECHNICAL INFORMATION
2.2.1 LCD PANEL
This unit uses the flat type panel LCD (Liquid Crystal Display) panel that occupies as little space as possible, instead of the
conventional CRT (Cathode Ray Tube), as a display unit.
2.2.1.1STRUCTURE
The LCD panel of the unit is constructed with the metal chassis that surrounds the panel unit and supports the LCD panel part and
the backlight part to protect them.
The color filter glass and the TFT glass (thin film transistor) are inserted between the front polarizing filter and the rear polarizing filter.
Liquid crystals are inserted between the color filter glass and the TFT glass. Since the gap between the two glasses is only a few µm,
a spacer (bead) is inserted in the gap to retain the gap.
The backlight unit is placed behind the LCD panel. Since liquid crystals themselves do not emit light, the backlight as an external light
source emits light to the LCD panel from behind through the diffuser.
Circuit boards for controlling the LCD panel and the backlight are attached around the back part of the LCD panel unit.
Since the unit has the two polarizing filter that are at right angles to each other, the unit adopts "normally black" mode, where light
does not pass through the polarizing filter and the screen is black when no voltage is applied to the liquid crystals.
Top chassis
Lower frame
Upper frame
Panel ASSY
Diffuser (including board)
Diffuser supporter
Source board
Lamp supporter
Inverter shield cover
Sield case
Inverter board
Reflection plate
1-6 (No.YA089)
Fig.1 Structure of the LCD panel unit
2.2.1.2SPECIFICATIONS
The following table shows the specifications of this unit.
ItemSpecificationsRemarks
Maximum dimensions ( W × H × D )62.7cm × 38.9cm × 4.9cm
Weight8.0kg
Effective screen sizeDiagonal : 66cm (H:33.9cm × V : 56.6cm) 26V type
Aspect ratio15:9
Drive device/ systema-Si-TFT, active matrix system
ResolutionHorizontally 1280 × Vertically 768 × RGB <W-XGA>2949120 dots in total
Displayed color16777216 colors256 colors for R, G, and B
Brightness450cd/m
2
500cd/m2 at maximum
Contrast ratio500:1
Response time16.7ms
View angleVertically 170°, horizontally 170°
2.2.1.3PIXEL FAULT
There are three pixel faults - bright fault , dark fault and flicker fault - that are respectively defined as follows.
(1) BRIGHT FAULT
In this pixel fault, a cell that should not light originally is lighting on and off.
For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off.
(2) DARK FAULT
In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting.
For checking this pixel fault, input 100% of each R/G/B colour and find out the cell that is not lighting.
(3) FLICKER FAULT
In the pixel fault, a cell that should light originally or not light originally is flashing on and off.
For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB colour and find out the cell that is flashing on
and off.
(No.YA089)1-7
2.2.2 MAIN MICRO COMPUTER (CPU) FUNCTION
Pin No.Pin nameI/OFunction
1BS_RXDONot used
2MICON_VIVertical sync for OSD / CLOSED CAPTION
3LB_PROILow B protection detect [Detection : H]
4NC---Not used
5/RSTIReset [Reset : L]
6HDMI_INTINot used
7/TESTI3.3V
8OSD_YSOYS for OSD / CLOSED CAPTION
9(DPCRST)ONot used
10BS/DINONot used
11(A_MU)(LED_5)ONot used
12MICON_HIHorizontal sync for OSD / CLOSED CAPTION
13(A_MU)(LED_4)ONot used
14P46,OSDXI---Not used
15P45,OSDXO---Not used
16(SDA2)I/ONot used
17AC_INIAC power (60Hz) for time clock
18(SCL2)ONot used
19(TU_POW)ONot used
20VCOIILPF input
21PDOOLPF output
22/IP_RESETOReset (L) [Reset : L]
23OSD_YMOYM for OSD / CLOSED CAPTION
24OSD_BOB signal output for OSD / CLOSED CAPTION
25POW_LEDOLighting for power [Lighting : H]
26OSD_GOG for OSD / CLOSED CAPTION
27OSD_ROR for OSD / CLOSED CAPTION
28VREIReference voltage
29IP_ERRIAMDP program load
30IREFIReference current
31COMPIReference conpare
32AVDDI3.3V
33CLLONot used
34VREFLSIReference voltage (For SUB CCD)
35SUB_CCDINot used
36NC---Not used
37VSSIGND
38MAIN_CCDINot used
39VREFHSIStandard voltage (For Main CCD)
40CLHINot used
41VDD/VPPI3.3V
42CLKSW1OIP clock switch [ON : L]
43CLKSW2OIP clock switch [ON : L]
44ON_TIMONot used
45SBO01OPort for writing on board
1-8 (No.YA089)
Pin No.Pin nameI/OFunction
46SBD01IPort for writing on board / Communication (XTD) for SUB CPU
47SBT1IPort for writing on board / Communication (RTD) for SUB CPU
15BL_D2OBack light 20ms delay for LCD panel [On:L]
16BL_D1OBack light 10ms delay for LCD panel [On:L]
17I2C_STOPONot used
18BL_ONOBack light reset for LCD panel [Reset:L]
19NCONot used
20NCONot used
21NCONot used
22NCONot used
2
23SDA1I/OI
C bus data (For Sub memory)
24A.DIMONot used
2
25SCL1OI
26SDA0I/OI
27SCL0OI
C bus clock (For Sub memory)
2
C bus data (For general)
2
C bus clock (For general)
28NCONot used
29NCONot used
30NCONot used
31NCONot used
32NCONot used
33NCONot used
34NCONot used
35NMIIPort for writing on board [Writning:L]
36NCONot used
37(HD)INot used
38NCONot used
39(REMO)INot used
40NCONot used
41P85-/INot used
42P86-Not used
43P87-Not used
44SCK3OPort for writing on board
45RXDIPort for writing on board
1-10 (No.YA089)
Pin No.Pin nameI/OFunction
46TXDOPort for writing on board
47(PROTECTOR0)INot used
48NCONot used
49RXD2IPort for communication (Main cpu)
50TXD2OPort for communication (Main cpu)
51NCONot used
52(ACTIVE)INot used
53VDIVertical sync
54(REC_DET)INot used
55(PSS)INot used
56(ALARM)INot used
57(SYSTEM2)INot used
58(SYSTEM1)INot used
59(PROTECTOR1)INot used
60(AMP_PRO2)INot used
61(AMP_PRO1)INot used
62EE_CDSINot used
63(KEY_IN1)INot used
64(KEY_IN2)INot used
(No.YA089)1-11
SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE
NOTE:
Since this model adopts a layer structure, follow the procedure
below in disassembling this model.
Be careful enough not to damage or scratch parts.
3.1.1 REMOVING THE STAND
(1) Remove the 2 screws [A], and remove the STAND
COVER.
(2) Remove the 4 screws [B], and remove the STAND.
JACK COVER(R)
JACK COVER(R)
STAND COVER
A
3.1.2 REMOVING THE REAR COVER
• Remove the STAND.
(1) Remove the JACK COVER (R).
(2) Remove the JACK COVER (L).
(3) Remove the 7 screws [C], 3 screws [D], and 4 screws [E]
(14 screws in total).
(4) Remove the REAR COVER.
B
STAND
Fig.3-1-1
C
REAR COVER
E
E
C
E
D
C
D
D
C
E
C
C
C
1-12 (No.YA089)
Fig.3-1-2
3.1.3 REMOVING THE FAN BRACKET / REGULATOR PWB / POWER CORD
• Remove the STAND.
• Remove the REAR COVER.
(1) Pull out the wire of COOLING FAN (the connector [Y] of the
POWER PWB).
(2) Remove the 5 screws [F], and remove the FAN BRACKET.
(3) Remove the REGULATOR PWB.
COOLING
FAN
(4) Pull out the POWER CORD.
(5) Remove 1 screw [G], and remove the POWER CORD
HOLDER.
REGULATOR
PWB
F
FAN BRACKET
F
POWER CORD
3.1.4 REMOVING THE RECEIVER PWB
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 3 screws [H] and 3 screws [J] (6 screws in
total). Then, remove the TERMINAL BASE.
(2) Remove the 6 screws [K], and remove the RECEIVER
PWB.
TERMINAL BASE
H
J
K
G
Fig.3-1-3
RECEIVER PWB
K
G
POWER CORD HOLDER
3.1.5 REMOVING THE FRONT CONTROL PWB CONTROL / FRONT SENSOR PWB
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 2 screws [L], and remove the CONTROL
KNOB.
EARTH
PLATE
L
(2) Remove the 3 screws [M], and remove the FRONT
CONTROL PWB.
(3) Remove the FRONT SENSOR PWB.
KNOB
Fig.3-1-4
M
FRONT CONTROL PWB
FRONT SENSOR PWB
T
U
Fig.3-1-5
(No.YA089)1-13
3.1.6 REMOVING THE VIDEO PWB / DIGITAL INPUT MODULE PWB
• Remove the STAND.
• Remove the REAR COVER.
(1) Remove the 1 screw [N] and 1 screw [P]. Then, remove the
JACK BASE.
(2) Remove the 4 screws [Q], and remove the VIDEO PWB.
(3) Remove the 2 screws [R], and remove the DIGITAL INPUT
MODULE BASE.
(4) Remove the 4 screws [S], and remove the DIGITAL INPUT
MODULE PWB.
CAUTION AT DISASSEMBLY
DIGITAL INPUT MODULE
Prior to disassembly, unplug the power code from the AC
outlet without fail. (Turn the power "off".)
Short the SB connector
INPUT MODULE. (At the time of assembling)
Before the rear panel is inserted into the cabinet, release
the short-circuit between the SB connector
pin of the DIGITAL INPUT MODULE.
After releasing the short-circuit between the SB
connectors, do not turn the power on until the rear panel
is inserted into the cabinet.
Negligence in carrying out the above steps may cause
the inactivation of the TV.
DIGITAL INPUT
MODULE BASE
1
3
5
SB
connector
2
4
6
VIDEO PWB
Q
N
P
S
JACK BASE
DIGITAL INPUT
MODULE
DIGITAL INPUT
MODULE BASE
R
Fig.3-1-6
[1] pin and [2] pin of the DIGITAL
[1] pin and [2]
3.1.7 REMOVING THE MI-COM & DIST MODULE PWB
• Remove the STAND.
• Remove the REAR COVER.
• DIGITAL INPUT MODULE PWB
(1) Remove the 7 screws [T], and remove the VIDEO PWB
BRACKET.
(2) Remove the 4 screws [U], and remove the MI-COM & DIST
MODULE PWB from the VIDEO PWB BRACKET.
1-14 (No.YA089)
U
MI-COM & DIST
MODULE PWB
T
Fig.3-1-7
VIDEO PWB BRACKET
T
3.1.8 REMOVING THE POWER PWB
• Remove the STAND.
• Remove the REAR COVER.
• Remove the FAN BRACKET.
• Remove the POWER CORD.
• Remove the RECEIVER PWB.
(1) Remove the 4 screws [X], and remove the AV JACK
BRACKET.
(2) Remove the 6 screws [Y], and remove the POWER PWB.
(3) Remove the 6 screws [Z], and remove the CHASSIS
BASE.
3.1.9 REMOVING THE SPEAKER
• Remove the STAND.
• Remove the REAR COVER.
• Remove the POWER CORD.
(1) Remove the 5 screws [a], and remove the SPEAKER BOX.
AV JACK
BRACKET
Y
Q
P
X
Y
POWER PWB
Z
CHASSIS BASE
Z
Fig.3-1-8
a
SPEAKER BOX
a
(2) Remove the 4 screws [b], and remove the SPEAKER (L /
R).
(3) Remove the 4 screws [c], and remove the DUCT COVER/
DUCT BASE.
NOTE:
Since the speaker is attached in a certain direction, attach the
speaker in the same correct direction as it has been attached.
Fig.3-1-9A
DUCT BASE/DUCT COVER
c
b
SPEAKER(R)
Fig.3-1-9B
c
b
SPEAKER(L)
(No.YA089)1-15
3.1.10 REMOVING THE LCD PANEL UNIT
NOTE:
The LCD PANEL is fixed to the FRONT PANEL (at the back
side) by using double-side adhesive tapes. To remove the
LCD PANEL, remove the adhesive tape on the FRONT PANEL slowly.
• Remove the STAND.
• Remove the REAR COVER.
• Remove the POWER CORD.
• Remove the RECEIVER.
• Remove the FRONT CONTROL PWB.
• Remove the FRONT SENSOR PWB.
• Remove the VIDEO PWB.
• Remove the DIGITAL INPUT MODULE PWB.
• Remove the MI-COM & DIST MODULE PWB.
• Remove the POWER PWB.
(1) Remove the 8 screws [d] and the 2 screws [e] (ten screws
in total). Then, remove the LCD PANEL UNIT.
LCD PANEL
d
Adhesive tape
a
d
e
d
e
Adhesive tape
Fig.3-1-10A
(2) Remove the 2 screws [f], and remove the CENTER
FRAME (x2).
(3) Remove the 2 screws [g] and the 2 screws [h] (4 screws in
total). Then, remove the FRAME (R).
(4) Remove the 2 screws [g] and the 2 screws [h] (4 screws in
total). Then, remove the FRAME (L).
(5) Remove the 2 screws [j], and remove the TOP FRAME.
(6) Remove the 3 screws [k] and the 2 screws [m] (5 screws in
total). Then, remove the BOTTM FRAME.
CENTER FRAME
f
FRAME(R)
h
j
P
Fig.3-1-10B
g
TOP FRAME
f
X
Q
FRAME(L)
h
g
BOTTOM FRAME
h
1-16 (No.YA089)
m
Fig.3-1-10c
3.1.11 REMOVING THE LCD PANEL
3.1.11.1 REMOVING THE CONTROL PWB
• Place the LCD PANEL with its backside facing upward.
Be careful not to damage the surface of the screen.
(1) Remove the 2 screws [A], and remove the CONTROL
PWB COVER.
(2) Remove the claws in the connectors [FPC RIGHT] and
[FPC LEFT], and pull out to remove the FLEXIBLE PWB.
NOTE:
Be careful not to damage the FLEXIBLE PWB.
Especially during assembly procedure, be careful not to
insert the FLEXIBLE PWB in the Panel.
(3) Remove the 2 screws [B], and remove the CONTROL
PWB.
[Confirmation after replacement]
• Confirm that voltage of 10 pin (B/L On/Off) in the connector
[CNI1] is approx.5.0V.
• Confirm that the voltage in output of the fuses [F1] and [F2]
in the connector [CNI1] is approx.5.0V.
3.1.11.2 REMOVING THE INVERTER PWB
(1) Remove the 5 screws [C], and remove the INVERTER
PWB COVER.
(2) Pull out and remove the wires from connectors [CN4]-
[CN15] (12 connectors in total).
(3) Remove the 4 screws [D], and remove the INVERTER
PWB.
[Confirmation after replacement]
• Confirm that the voltage in output of the fuses [F1] and [F2]
in the connector [CN1] and the fuses [F3] and [F4] in the
connector [CN2] is 16V.
• Confirm that the voltage in input of the TRANSFORMER in
the Inverter Board is 8V.
• Be careful about high voltage (approx. AC900V) in output.
FUSE
OUTPUT
CONTOROL PWB
INVERTER PWB
CONNECTOR
OUTPUT
TRANSFORMER
GND
8V
8V
8V
8V
GND
INPUT
C
TRANSFORMER
D
FUSE
(F3, F4)
[CN4㨪CN15]
INVERTER PWB
INVERTER PWB COVER
CONTROL PWB COVER
FLEXIBLE
CN2
FUSE
(
)
F1, F2
CN1
PWB
B
CNI1
A
LEFT
FRC
RIGHT
CONTROL PWB
FRC
CNT1
FUSE
(F1, F2)
FRONT
(No.YA089)1-17
3.1.11.3 REMOVING THE BACKLIGHT UNIT
NOTE:
Do not carry out the following procedure in a dusty and dirty
place.
If the surface of LCD GLASS, the surface of DIFFUSER
SHEET, and the inside of BACKLIGHT UNIT are dusty or dirty,
they cause unevenness of a displayed screen.
• Remove the CONTROL PWB.
• Remove the INVERTER PWB.
• Place the LCD UNIT with the screen facing upward.
(1) Remove the 8 screws [E], 4screws [F], and 4 screws [G]
(16 screws in total), and remove the MAIN CHASSIS.
NOTE:
Be careful not to damage the SOURCE IC and the GATE
IC on the side of LCD GLASS when removing the MAIN
CHASSIS.
(2) Remove the 6 screws [H] from the top side of the LCD
UNIT.
(3) Remove the 12 screws [I] from the sides of the LCD UNIT.
Then, LCD GLASS, DIFFUSER SHEET, and BACKLIGHT
UNIT are removed.
G
SOURCE IC
I
GATE IC
FRONT
F
E
MAIN CHASSIS
G
F
I
LCD GLASS
I
DIFFUSER SHEET
1-18 (No.YA089)
H
I
I
BACKLIGHT UNIT
3.2 MEMORY IC REPLACEMENT
• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.2.1 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power plug from the
AC outlet.
2. Replace the memory IC
Be sure to use the memory IC written with the initial setting
values.
3. Power on
Connect the power plug to the AC outlet and switch on the
power.
4. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS and set the
receive channels (Channels Preset) as described.
5. User setting
Check the user setting items according to the given in page
later. Where these do not agree, refer to the OPERATING
INSTRUCTIONS and set the items as described.
6. SERVICE MENU setting
Verify what to set in the SERVICE MENU, and set whatever is
necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for
setting.
3.2.2 SERVICE MENU SETTING ITEMS
SERVICE MODE
1.PICTURE/SOUND
2.YC SEP
3.WHITE BALANCE
4.MEMORY SETUP
5.RF AFC
6.DD/CM
7.PANEL
8.PP
9.IP
0.HDMI
Fig.1
Setting itemsSettingsItem No.
1. PICTURE/SOUND (sound and picture setting)
Audio circuits (A)FixedA01~A27
Video circuits (S)AdjustS01~S99
Drive circuits (D)FixedD01~D32
Factory setting items (F)AdjustF01~F59
2. YC SEP (3-dimensional YC separation setting)
AdjustYCM001~YCM185
FixedYCS001~YCS114
3. WHITE BALANCE [Can not adjust]
4. MEMORY SETUP (Memory data edit) [Do not adjust]
5. RF AFC: AFC setting (Automaticaly set) [Do not adjust]
6. DD/CM (Panel image processing setting)
AdjustDDT01~DDT34
FixedCMT01~CMT57
7. PANEL (Panel power limit control) [Do not adjust]
FixedPDA001~PDA012
8. PP (Multi-screen processing setting)
AdjustADM001~ADM034
FixedPPA001~PPA008
FixedPPB001~PPB036
FixedPPC001~PPC008
FixedPPD001~PPD025
9. IP (DIST processing setting) [Do not adjust]
FixedIPA001~IPA120
FixedIPB001~IPB079
FixedIPC001~IPC044
FixedIPD001~IPD026
FixedIPE001~IPE015
0. HDMI (Digital input process setting) [Do not adjust]
FixedHDM001~HDM080
FixedRHD001~RHD170
(No.YA089)1-19
3.2.3 SETTINGS OF FACTORY SHIPMENT
3.2.3.1BUTTON OPERATION3.2.3.2REMOTE CONTROL DIRECT OPERATION
Setting itemSetting position
POWEROFF
INPUTTV
CHANNELCABLE-02
VOLUME10
3.2.3.3REMOTE CONTROL MENU OPERATION
(1) PICTURE ADJUSTMENT
Customers can adjust the picture setting of menu screen as their own like but the picture standard value during factory shipment is as
below.
Setting itemSetting positionSetting itemSetting position
POSITION ADJUSTMENTCenterNOISE MUTINGON
VIDEO STATUSDYNAMICFRONT PANEL LOCKOFF
XDS IDONAUTO SHUT OFFOFF
POWER INDICATORHIGHDIGITAL-INSIZE-1
VIDEO-1 MONITOR OUTOFFV-CHIPOFF
LANGUAGEKORAUTO DEMOOFF
CLOSED CAPTION
CAPTION CC1IMAGE SHIFTSTD
TEXTT1V1 SMART INPUTOFF
SET CLOCK--ON / OFF TIMERNO
Setting itemSetting position
COLOR
TEMPERATURE
DIGI. NOISE
CLEAR
COLOR
MANAGEMENT
1-20 (No.YA089)
3.3 REPLACEMENT OF CHIP COMPONENT
3.3.1 CAUTIONS
(1) Avoid heating for more than 3 seconds.
(2) Do not rub the electrodes and the resist parts of the pattern.
(3) When removing a chip part, melt the solder adequately.
(4) Do not reuse a chip part after removing it.
3.3.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it.
(2) A 30w soldering iron is recommended for easily removing parts.
3.3.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the
chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove
the chip part.
NOTE :
After removing the part, remove remaining solder from the
pattern.
A
B
C
(4) Then solder leads B and C.
A
B
C
(No.YA089)1-21
SECTION 4
ADJUSTMENT
4.1 ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the
REMOTE CONTROL UNIT and the other is the
conventional method using adjustment parts and
components.
(2) The adjustment using the REMOTE CONTROL UNIT is
made on the basis of the initial setting values. The
setting values which adjust the screen to the optimum
condition can be different from the initial setting
values.
(3) Make sure that connection is correctly made AC to AC
power source.
(4) Turn on the power of the TV and measuring instruments for
warning up for at least 30 minutes before starting
adjustments.
(5) If the receive or input signal is not specified, use the most
appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors,
transformers and condensers) not shown in the adjustment
items of this service adjustment.
(7) Preparation for adjustment. Unless otherwise specified in
the adjustment items, preset the following functions with
the REMOTE CONTROL UNIT.
Operate the SERVICE MODE with the REMOTE CONTROL UNIT.
4.5.2 SERVICE MODE ITEMS
In general, basic setting (adjustments) items or verifications are performed in the SERVICE MODE.
1.PICTURE / SOUNDThis sets the setting values of the VIDEO, AUDIO and DEFLECTION circuits.
2.YC SEPThis is used when the YC separation circuit is adjusted.
3.WHITE BALANCEThis sets the setting values of the WHITE BALANCE. [Do not adjust]
4.MEMORY SETUPThis sets the setting values of the MEMORY ADDRESS. [Do not adjust]
5.RF AFCThis is used when the IF VCO is adjusted. [Do not adjust]
6.DD/CMThis sets the setting values of the panel image processing.
7.PANELThis sets the setting values of the panel power limit control.
8.PPThis sets the setting value of the output of MULTI-PICTURE circuit.
9.IPThis sets the setting value of the DIST circuit. [Do not adjust]
0.HDMIThis sets the setting value of the DIGITAL INPUT MODULE circuit. [Do not adjust].
4.5.3 HOW TO ENTER THE SERVICE MODE
NOTE:
Ensure that the cursor (arrow) of the User Menu screen is
pointing at Picture Control.
Before entering the SERVICE MODE, confirm that the setting
of TV / CATV switch of the REMOTE CONTROL UNIT is at the
"TV" side and the setting of VCR / DVD switch is at the "VCR"
side. If the switches have not been properly set, you cannot
enter the SERVICE MODE.
(1) Set to 0 minutes using the [SLEEP TIMER] key.
(2) Press the [VIDEO STATUS] key and [DISPLAY] key
simultaneously, then enter the SERVICE MODE mode.
(3) When the Main Menu is displayed, press any key of the [0]
to [9] key to enter the corresponding menu mode.
*Press any of the [0] to [9] keys before the SERVICE
MODE mode disappears.
(4) Select the service item using the [ CH + ] / [ CH - ] key.
(5) Set the value using the [ VOL + ] / [ VOL - ] key.
(6) Press the [MUTING] key to save the value.
4.5.4 HOW TO EXIT THE SERVICE MODE
Press the [ BACK ] key to exit the Service mode.
SERVICE MENU SELECT KEY
VCR/DVD
switch
TV/CATV
switch
DISPLAY
SLEEP
TIMER
MEMORY
(MUTING)
FUNCTION
(LEFT)
MENU
TV
SPLIT
FREEZE
INPUT 1
V1
INPUT 2
V2
INPUT 3
V3
INPUT 4
V4
DIGITAL-IN
D-IN
SLEEP TIMER
MUTING
MENU
VCR CHANNEL
PREV NEXT
OPEN CLOSE
CATV VCR DVD
ASPECT
MULTI SCREEN
INDEX
SWAP SELECT
123
456
789
100+
THEATER
NATURAL
PRO
CINEMA
DISPLAY SOUND
+
CH
VOLVOL
OK
CH
VCR DVD
POWER
REW
RECPAUSE
STOP
RM-C13G
0
STILL PAUSE
POWER
RETURN+
VIDEO
STATUS
LIGHT
BACK
TV VCR
FFPLAY
TV
C.C.
C.C.
POWER
NUMBER
VIDEO
STATUS
FUNCTION
(UP)
FUNCTION
(RIGHT)
BACK
FUNCTION
(DOWN)
4.5.5 DESCRIPTION OF STATUS DISPLAY
The status display on the upper part of the SERVICE MODE
screen is common (to all models).
STATUS DISPLAY
NTSC CINE ST L FL MUTE
SIGNAL
SYSTEM
ASPECT/
MULTI
VIDEO
STATUS
A01 IN LEVEL 001
MEMORY
MODE
IP CHANGIN
MODE
WHITE
BALANCE
[SERVICE SCREEN]
(1) SIGNAL SYSTEM
NTSC: Composite, S-video (Y / C), RF, No signal.
DVD: 525i (component)
ED: 525p
HD: 1125i
750p: 750p
HED1: DIGITAL 525p SIZE1
HED2: DIGITAL 525p SIZE2
HHD: DIGITAL 1125i
H750: DIGITAL 750p
(2) ASPECT / MULTI
ONE SCREEN
FULL: FULL
PANO: PANORAMA
CINE: CINEMA
REGU: REGULAR
MULTI SCREEN
M1: One screen (for adjustment)
M2-1: SPLIT
M12: INDEX
(No.YA089)1-25
(3) VIDEO STATUS
ST: STANDARD
DA: DYNAMIC
TH: THEATER
GA: GAME
(4) WHITE BALANCE
H: HIGH
L: LOW
(5) IP CHANGING MODE
FL: FRAME
L1: LINE
23: COMPULSORY NATURAL CINEMA IN
(6) MEMORY MODE
MUTE: Press [MUTING] key
DIR: Change data then memory at the same time.
4.5.6 SERVICE MODE SETTING
1. PICTURE/SOUND
AUDIO, VIDEO, DEFLECTION data adjustment.
(1) SETTING ITEM No.
A: AUDIO
S: SIGNAL
D: DEFLECTION
F: FACTORY SETTING
• Press [CH+] / [CH-] key
F01D01S01A01
Item No. is up/down
2. YC SEP (3D Y/C separation setting)
[Do not change settings of items that are not included in the
"ADJUSTMENT PROCEDURE" section. ]
Sets output data to the 3D Y/C separation circuit.
• Press [CH+] / [CH-] key
For scrolling up/down the item codes.
• Press [VOL+] / [VOL-] key
For scrolling up/down the data values.
3. WHITE BALANCE (White balance setting)
[Setting for this item is not required in servicing.]
4. MEMORY SETUP (Memory setting)
[Do not change settings]
5. RF AFC
Setting for this item is not required in servicing.
6. DD/CM
[Do not change settings]
Adjustment of color manegment and device driver
7. PANEL (Panel power limit control)
[Do not change settings]
8. PP (Multi-screen processing setting)
[Do not change settings of items that are not included in the
"ADJUSTMENT PROCEDURE" section.]
Sets output data to the multi-screen processing circuit.
• Press [CH+] / [CH-] key
For scrolling up/down the item codes.
• Press [VOL+] / [VOL-] key
For scrolling up/down the data values.
9. IP (DIST setting)
[Do not change settings]
Sets output data to the DIST circuit.
• Press [SLEEP TIMER] key
F01D01S01A01
Skip change
(2) SETTING ITEM NAME
Describe setting item name
(3) SETTING VALUE
Set the setting value.
• Press [VOL+] / [VOL-] key
Set the setting value.
• Press [MUTING] key
Memorize the data.
NOTE:
Setting for any of the following items that is not included in the
“ADJUSTMENT PROCEDURE” section found in the later part
of this manual will not be performed in servicing.
0. HDMI
[Do not change settings]
Sets output data to the DIGITAL INPUT circuit
1-26 (No.YA089)
4.6 INITIAL SETTING VALUES IN THE SERVICE MODE
• Perform fine-tuning based on the "initial values" using the remote control when in the Service mode.
• The "initial values" serve only as an indication rough standard and therefore the values with which optimal display can be achieved
may be different from the default values. But, don't change the values that are not written in "ADJUSTMENT PROCEDURE". They
are fixed values.
NOTE:
As for the items whose settings are "Fixed" in Table 1 in "3.3 MEMORY IC REPLACEMENT", the following tables show initial
values in NTSC signal input mode. As for the items whose conditions of SETTING VALUE are not written in the following tables,
the following tables show initial values in NTSC signal input mode.
4.6.1 [1.PICTURE/SOUND]
Item
No.
A01(Not display)000~007001
A02(Not display)000~007001
A03(Not display)000~007001
A04(Not display)000~007000
A05(Not display)000~015003
A06(Not display)000~015004
A07(Not display)000~015006
A08(Not display)000~015003
A09(Not display)000~007006
A10(Not display)000~007004
A11(Not display)000~063063
A12(Not display)000~063063
A13(Not display)000~003000
A14(Not display)000~007000
Item
Variable
range
Setting value
Item
No.
A15(Not display)000~003000
A16(Not display)000~003000
A17(Not display)000~003000
A18 IN LEVEL000~015007
A19 LOW SEP000~063026
A20 HI SEP000~063063
A21(Not display)000~001(Not used)
A22(Not display)000~001(Not used)
A23(Not display)000~001(Not used)
A24(Not display)000~001(Not used)
A25(Not display)000~001(Not used)
A26(Not display)000~001(Not used)
A27(Not display)000~001(Not used)
Item
Variable
range
Setting value
Item
No.
S01 COLOR 000~255163122163121163124155146
S02 TINAD-127~128000000000000000000000000
S03 OF COLOR-127~128000000000000000000000000
S04 OF TINAD-127~128000000000000000000000000
S05 BRIG 000~255048060048060048060036043
S06 CONT 000~255126126126126126126128128
S07 OF BRIG-127~128000000000000000000000000
S08 OF CONT-127~128000000000000000000000000
S09 BYGN 000~255133117125116125116147118
S10 OF BYGN-127~128000000000000000000000000
S11 RYAXIS-127~128+006000+006000+006000000000
S12 MIX 000~003 000000 000000 000000001001
S13 RDRV 000~255255255255255255255246246
S14 RDRV-127~128 000000 000000 000000 000000
S15 GDRV 000~255 254 254 254 254 254 254 255 255
S16 GDRV-127~128 000-038 000-038 000-038000-027
S17 BDRV 000~255255255255255255255225225
S18 BDRV-127~128 000-043 000-043 000-043 000-038
S19 CUTR 000~255128128128128128128128128
Item
Variable
range
NTSC525i525p750p/1125i
STANDARD THEATER STANDARD THEATERSTANDARD THEATERSTANDARD THEATER
Setting value
(No.YA089)1-27
Item
No.
S20 OF CUTR-127~128000+004000+004000+004000000
S21 CUTG 000~255128128128128128128128128
S22 OF CUTG-127~128000000000000000000000000
S23 CUTB 000~255128128128128128128128128
S24 OF CUTB-127~128000000000000000000000000
S25 CUTR 000~001000000000000000000000000
S26 CUTG 000~001000000000000000000000000
S27 CUTB 000~001000000000000000000000000
S28 BTHN000~001000000000000000000001000
S29 BCALM000~001000000000000000000000000
S30 BKAKOU000~031000012000000000000000000
S31 BLIM000~063010000010000010000002000
S32 BSTPO000~063050063050063050063018063
S33 BKAKON000~001001001001001001001001001
S34 WTHN000~001001001001001001001001001
S35 WCALM000~001000000000000000000000001
S36 WKAKOU000~031000000000000000000000000
S37 WLIM000~255220213220213220213220225
S38 WSTPO000~063050036050036050036050050
S39 WPEAK000~063060063060063060063060060
S40 WKAKON000~001001001001001001001001001
S41 WGAINC000~001000001001001001001001001
S42 GAINB000~003001000001000001000002000
S43 SLIC000~031009009009009009009009009
S44 APG000~003001001001001001001001001
S45 GAINA000~003002002002002002002002002
S46(Not used)000~015015015015015015015015015
S47(Not used)000~015015015015015015015015015
S48 DCTRAN000~015015015015015015015015015
Item
Variable
range
NTSC525i525p750p/1125i
STANDARD THEATER STANDARD THEATER STANDARDTHEATER STANDARD THEATER
Setting value
Item
No.
S49 HSTR000~001001000
S50 HSTR000~255010018
S51 HEND000~001000000
S52 HEND000~255087079
S53 VSTR000~001000000
S54 VSTR000~255026006
S55 VEND000~001000000
S56 VEND000~255077096
S57 BHSTR000~255000000
S58 BHSTR000~015000000
S59 BHEND000~255000000
1-28 (No.YA089)
Item
Variable
range
MULTI-SCREENASPECT
SPLITREGULAR
Setting value
Item
No.
S60 BHEND000~015000000
Data of the setting value is selected in the order of "SPLIT" and "REGULAR".
Item
No.
S61 PLPOL2000~001001001001001001001
S62 PLEV2000~127016016016016016016
S63 PLPOL1000~001000000000000000000
S64 PLEV1000~127000000000000000000
Item
No.
S65 MODC000~003002002002002002002002002
S66 RMC000~003003003001003000003003003
S67 RGA000~003003003003003002003003003
S68 CLIP000~015000000000000000000000000
S69 COR000~063019019019019019019019019
Item
Item
Item
Variable
range
Variable
range
Variable
range
MULTI-SCREENASPECT
STANDARD THEATERSTANDARD THEATERSTANDARD THEATER
STANDARD THEATER STANDARD THEATERSTANDARD THEATERSTANDARD THEATER
Setting value
SPLITREGULAR
Setting value
NTSC525i/525p750p/1125i
Setting value
NTSC
525i/525p750p/1125iMULTI-SCREENASPECT
SPLITREGULAR
Item
No.
S70 TINTON001~001001
S71 DRIVER000~255240
S72 DRIVEG000~255240
S73 DRIVEB000~255255
S74 EECONT000~031000
S75 EEBRT000~031000
S76 EETBRT-127~128000
S77 EETCONT-127~128000
S78 PICMAX000~255255
S79 PICMIN000~255000
S80 BRTMAX000~255255
S81 BRTMIN000~255000
S82 COLMAX000~255255
S83 COLMIN000~255000
S84 PWMDIM000~255216
S85 ADIM000~255127
S86(Not display)000~255127
S87(Not display)000~007003
S88 APLGAIN000~007000
S89 APLLIM000~255000
S90 ABSGAIN000~127000
S91 BLKGAIN000~007007
Item
Variable
range
Setting value
Item
No.
S92 BLKLIM000~031031
S93 WHTGAIN000~007007
S94 WHTLIM000~031031
S95 DCSTART000~255035
S96 DCGAIN000~015006
S97 DCLIM000~063035
S98 (Not display)000~001000
S99 (Not display)000~003000
Item
Variable
range
Setting value
(No.YA089)1-29
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