Safety precaution
Preventing static electricity
Important of laser products
Disassembly method
Adjustment method
EQ
1-2
1-3
1-4
1-5
1-20
KS-SX921R
DAB
TP
PTY
Area Suffix
E ---- Continental Europe
EX ------- Central Europe
Flow of functional
operation unit TOC read
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
1-21
1-23
1-23
1-24
COPYRIGHT 2002 VICTOR COMPANY OF JAPAN, LTD.
No.49719
Mar. 2002
Page 2
KD-SX992R/KD-SX921R
Safety precaution
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
1-2
Page 3
KD-SX992R/KD-SX921R
Preventing static electricity
Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged,
can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.
1.1. Grounding to prevent damage by static electricity
Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players.
Be careful to use proper grounding in the area where repairs are being performed.
1.1.1. Ground the workbench
1. Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over
it before placing the traverse unit (optical pickup) on it.
1.1.2. Ground yourself
1. Use an anti-static wrist strap to release any static electricity built up in your body.
(caption)
Anti-static wrist strap
Conductive material
(conductive sheet) or iron plate
1.1.3. Handling the optical pickup
1. In order to maintain quality during transport and before installation, both sides of the laser diode on the
replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition.
(Refer to the text.)
2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power
source can easily destroy the laser diode.
1.2. Handling the traverse unit (optical pickup)
1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.
2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific
details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse
unit. Be careful not to take too long a time when attaching it to the connector.
3. Handle the flexible cable carefully as it may break when subjected to strong force.
4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it
Short-circuit point
(Soldering)
Connector board
Joints b
Short-circuit
Pickup
DET switch
Flexible wire
Pickup
1-3
Page 4
KD-SX992R/KD-SX921R
Important for laser products
1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter lock
failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace the
complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which prevent
emission of radiation when the drawer is open and the safety
interlocks have failed or are defeated.
It is dangerous to defeat the safety switches.
VARNING : Osynlig laserstrålning är denna del är öppnad
och spårren är urkopplad. Betrakta ej strålen.
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle lasersäteilylle.Älä katso
säteeseen.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
CAUTION
!
Please use enough caution not to
see the beam directly or touch it
in case of an adjustment or operation
check.
ADVARSEL : Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude af funktion. Undgå
udsættelse for stråling.
ADVARSEL : Usynlig laserstråling ved åpning,når
sikkerhetsbryteren er avslott. unngå utsettelse
for stråling.
REPRODUCTION AND POSITION OF LABELS
WARNING LABEL
CLASS 1
LASER PRODUCT
DANGER : Invisible laser
radiation when open and
interlock or defeated.
AVOID DIRECT EXPOSURE
TO BEAM (e)
ADVARSEL :Usynlig laserstråling ved åbning , når
sikkerhedsafbrydere er ude
af funktion. Undgå udsæt
telse for stråling. (f)
VARNING : Osynlig laserstrålning är denna del
är öppnad och spårren är
urkopplad. Betrakta ej
strålen. (s)
VARO : Avattaessa ja suojalukitus ohitettaessa olet
alttiina näkymättömälle
lasersäteilylle.Älä katso
säteeseen. (d)
1-4
Page 5
Disassembly method
<Main body>
KD-SX992R/KD-SX921R
Removing the front panel unit
(See Fig.1)
1.
Press the release switch and remove the front panel
unit in the direction of the arrow.
Removing the front chassis
(See Fig.2 to 4)
1.
Remove the two screws A attaching the front
chassis.
2.
Remove the two screws B on each side of the body.
3.
Release the two joints a and the two joints b on the
sides. Release the two joints c at the bottom and
remove the front chassis toward the front.
Eject button
A
Joint a
Front panel assembly
Fig.1
Front chassis assembly
Fig.2
Joint c
Joint c
B
Joint a
Front chassis assembly
Heat sink
Fig.3-1
Fig.3-2Fig.4
Joint b
Joint b
B
Front chassis
assembly
1-5
Page 6
KD-SX992R/KD-SX921R
Removing the heat sink (See Fig.5)
1.
Remove the two screws C and the two screws D on
the left side of the body.
Removing the bottom cover
(See Fig.6 and 7)
Prior to performing the following procedure, remove
the front panel assembly, the front chassis assembly
and the heat sink.
1.
Turn over the body and unjoint the four joints c and
joint d with the bottom cover and the body using a
screwdriver.
D
Joint c
C
Fig.5
Heat sink
D
Bottom cover
CAUTION:
When disengaging the joint d using a
screwdriver, do not damage or break the
main board.
Joint d
Bottom cover
Joint c
Joint c
Rear panel
Fig.6
Joint c
Joint d
Rear panel
Fig.7
1-6
Page 7
KD-SX992R/KD-SX921R
Removing the main board
(See Fig.8 and 9)
Prior to performing the following procedure, remove
the front panel assembly, the front chassis assembly,
the heat sink and the bottom cover.
1.
Remove the screw E, the three screws F and the
three screws G attaching the rear panel on the back
of the body. Remove the rear panel.
2.
Remove the two screws H attaching the main board
on the bottom of the body. Disconnect connector
CN504 on the main board in the direction of the
arrow.
G
H
Rear panel
G
Fig.8
F
Main board
E
F
G
H
Removing the CD mechanism section
(See Fig.10)
Prior to performing the following procedure, remove
the front panel assembly, the front chassis assembly,
the heat sink, the bottom cover and the main board.
1.
Remove the three screws I attaching the CD
mechanism section on the back of the top chassis.
CN504
I
Fig.9
CD mechanism section
I
Fig.10
I
Top chassis
1-7
Page 8
KD-SX992R/KD-SX921R
Removing the control switch board
(See Fig.11 to 13)
Prior to performing the following procedure, remove
the front panel assembly.
1.
Remove the four screws J attaching the rear cover
on the back of the front panel assembly.
2.
Unjoint the nine joints e with the front panel and the
rear cover.
3.
Remove the control switch board on the back of the
front panel.
Front panel
J
J
Joint e
Rear cover
Fig.11
J
J
Joint e
Front panel
Joint e
Rear cover
Fig.12
Fig.13
Joint e
Control switch board
1-8
Page 9
< CD mechanism section >
Removing the top cover
(See Fig.1 and 2)
1.
Remove the two screws A on each side of the body.
2.
Lift the front side of the top cover and move the
cover backward to release the two joints a.
Removing the connector board
(See Fig.3 to 5)
Top cover
A
KD-SX992R/KD-SX921R
A
Joints a
CAUTION:
1.
Remove the screw B fixing the connector board.
2.
Solder the short-circuit point on the connector board.
Disconnect the flexible wire from the pickup.
3.
Move the connector board in the direction of the
arrow to release the two joints b.
4.
Unsolder the wire on the connector board if
necessary.
CAUTION:
Before disconnecting the flexible wire
from the pickup, solder the short-circuit
point on the pickup. No observance of
this instruction may cause damage of
the pickup.
Unsolder the short-circuit point after
reassembling.
A
Fig.1
Joints a
Top cover
Fig.2
DET switch
B
Flexible wire
Frame
Connector board
B
Connector board
Joints b
Flexible wire
Short-circuit
Fig.3
Fig.4Fig.5
Pickup
Short-circuit point
(Soldering)
Pickup
1-9
Page 10
KD-SX992R/KD-SX921R
Removing the DET switch
(See Fig.3 and 6)
1.
Extend the two tabs c of the feed sw. holder and pull
out the switch.
2.
Unsolder the DET switch wire if necessary.
Removing the chassis unit
(See Fig.7 and 8)
Prior to performing the following procedure, remove
the top cover and the connector board.
B
Connector board
Joints b
Short-circuit
Fig.3
DET switch
Pickup
1.
Remove the two suspension springs (L) and (R)
attaching the chassis unit to the frame.
CAUTION:
The shape of the suspension spring (L)
and (R) are different. Handle them with
care.
CAUTION:
When reassembling, make sure that the
three shafts on the underside of the
chassis unit are inserted to the dampers
certainly.
Chassis unit
Suspension spring (R)
Suspension spring (L)
Frame
DET switch
Chassis unit
Tab c
Feed sw. holder
Tab c
Fig.6
Shaft
1-10
Suspension spring (R)
Suspension spring (L)
Shafts
Damper
Damper
Damper
Frame
Fig.8Fig.7
Page 11
Removing the clamper assembly
(See Fig.9 and 10)
KD-SX992R/KD-SX921R
Prior to performing the following procedure, remove
the top cover.
1.
Remove the clamper arm spring.
2.
Move the clamper assembly in the direction of the
arrow to release the two joints d.
Removing the loading / feed motor
assembly (See Fig.11 and 12)
Prior to performing the following procedure, remove
the top cover, the connector board and the chassis
unit.
1.
Remove the screw C and move the loading / feed
motor assembly in the direction of the arrow to
remove it from the chassis rivet assembly.
Clamper arm
spring
Joint d
Joint d
Clamper assembly
Fig.9
Clamper arm spring
Chassis rivet
assembly
Joint d
Clamper assembly
Joint d
2.
Disconnect the wire from the loading / feed motor
assembly if necessary.
CAUTION:
When reassembling, connect the wire
from the loading / feed motor assembly
to the flame as shown in Fig.11.
Chassis rivet assembly
Fig.10
Loading / feed motor assembly
C
Loading / feed motor assembly
Fig.12Fig.11
1-11
Page 12
KD-SX992R/KD-SX921R
Removing the pickup unit
(See Fig.13 to 17)
Prior to performing the following procedure, remove
the top cover, the connector board and the chassis
unit.
1.
Remove the screw D and pull out the pu. shaft
holder from the shaft.
2.
Remove the screw E attaching the feed sw. holder.
3.
Move the part e of the pickup unit upward with the
shaft and the feed sw. holder, then release the joint f
of the feed sw. holder in the direction of the arrow.
The joint g of the pickup unit and the feed rack is
released, and the feed sw. holder comes off.
4.
Remove the shaft from the pickup unit.
5.
Remove the screw F attaching the feed rack to the
pickup unit.
Reattaching the pickup unit
(See Fig.13 to 16)
Joint f
Shaft
D
Joint e
Pu. shaft holder
Feed sw. holder
Pickup unit
Fig.13
Pickup unit
E
Joint f
Joint e
1.
Reattach the feed rack to the pickup unit using the
screw F.
2.
Reattach the feed sw. holder to the feed rack while
setting the joint tab g to the slot of the feed rack and
setting the part f of the feed rack to the switch of the
feed sw. holder correctly.
3.
As the feed sw. holder is temporarily attached to the
pickup unit, set to the gear of the joint g and to the
bending part of the chassis (joint h) at a time.
CAUTION:
4.
Reattach the feed sw. holder using the screw E.
5.
Reattach the shaft to the pickup unit. Reattach the
pu. shaft holder to the shaft using the screw D.
Make sure that the part i on the underside
of the feed rack is certainly inserted to the
slot j of the change lock lever.
F
Feed rack
Feed rack
E
Joint g
Feed sw. holder
Part i
Pickup unit
Slot j
Joint g
Feed sw. holder
Fig.14
Shaft
Joint f
Joint h
Fig.15
D
Pu. shaft holder
Pickup unit
1-12
Pickup unit
Feed rack
Joint f
Feed sw. holder
Fig.17Fig.16
Page 13
Removing the trigger arm
(See Fig.18 and 19)
Prior to performing the following procedure, remove
the top cover, the connector board and the clamper
unit.
1.
Turn the trigger arm in the direction of the arrow to
release the joint k and pull out upward.
KD-SX992R/KD-SX921R
Joint k
Trigger arm
CAUTION:
When reassembling, insert the part l and
m of the trigger arm into the part n and
o at the slot of the chassis rivet
assembly respectively and join the joint
k at a time.
Chassis rivet assembly
Chassis rivet assembly
Trigger arm
Fig.18
Part n
Part o
Part l
Part m
Fig.19
Removing the top plate assembly
(See Fig.20)
Prior to performing the following procedure, remove
the top cover, the connector board, the chassis unit,
and the clamper assembly.
1.
Remove the screw H.
2.
Move the top plate assembly in the direction of the
arrow to release the two joints p.
3.
Unsolder the wire marked q if necessary.
H
Top plate assembly
Joints p
q
Fig.20
1-13
Page 14
KD-SX992R/KD-SX921R
Removing the select arm (L) / select lock
arm (See Fig.21 and 22)
Prior to performing the following procedure, remove
the top plate assembly.
1.
Bring up the select arm (L) to release from the link
plate (joint r) and turn in the direction of the arrow to
release the joint s.
2.
Unsolder the wire of the select arm (L) marked q if
necessary.
3.
Turn the select lock arm in the direction of the arrow
to release the two joints t.
The select lock arm spring comes off the select lock
arm at the same time.
Reassembling the select arm (L) / select
lock arm (See Fig.23 to 25)
Select arm (R)
Joint z
Link plate spring
Top plate
Joint a'
Joint y
Link plate
Joint z
Joint s
Fig.21
Select lock arm
Select lock arm
Joint b'
Joint r
Select arm (L)
Select lock arm
q
Top plate
Hook u
Select lock
arm spring
Joints t
REFERENCE:
1.
Reattach the select lock arm spring to the top plate
Reverse the above removing procedure.
and set the shorter end of the select lock arm spring
to the hook u on the top plate.
2.
Set the other longer end of the select lock arm spring
to the boss v on the underside of the select lock arm,
and join the select lock arm to the slots (joint t). Turn
the select lock arm as shown in the figure.
3.
Reattach the select arm (L) while setting the part r to
the first peak of the link plate gear, and join the joint
s.
CAUTION:
When reattaching the select arm (L),
check if the points w and x are correctly
fitted and if each part operates properly.
Joint r
Link plate
Link plate
Select lock arm spring
Boss v
Select arm (R)
Joint a'
Fig.22
Hook u
Joint t
Joint t
Select lock arm
Fig.23
Link plate spring
Select arm (L)
Joint b'
1-14
Joint r
Fig.25Fig.24
Joint s
Select
lock arm
Point x
Page 15
KD-SX992R/KD-SX921R
Removing the select arm (R) / link plate
(See Fig.21 and 22)
Prior to performing the following procedure, remove
the top plate assembly.
1.
Bring up the select arm (R) to release from the link
plate (joint y) and turn as shown in the figure to
release the two joints z and joint a’.
2.
Move the link plate in the direction of the arrow to
release the joint b’. Remove the link plate spring at
the same time.
REFERENCE:
Before removing the link plate, remove
the select arm (L).
Reattaching the Select arm (R) / link
plate (See Fig.25 and 26)
REFERENCE:
Reverse the above removing procedure.
Select arm (R)
Joint z
Link plate spring
Top plate
Joint a'
Part y
Link plate
Joint z
Joint s
Fig.21
Select lock arm
Select lock arm
Joint b'
Joint r
Select arm (L)
Select lock arm
q
Top plate
Hook u
Select lock
arm spring
1.
Reattach the link plate spring.
2.
Reattach the link plate to the link plate spring while
joining them at joint b’.
3.
Reattach the part y of the select arm (R) to the first
peak of the link plate while joining the two joints z
with the slots. Then turn the select arm (R) as shown
in the figure. The top plate is joined to the joint a’.
CAUTION:
When reattaching the select arm (R),
check if the part c’ is correctly fitted and
if each part operates properly.
Select arm (R)
Joint z
Link plate
Link plate spring
Joint a'
Part y
Part y
Fig.22
Joint b'
Joint z
Fig.25
Joints t
Select arm (L)
Select
lock arm
Point x
Fig.26
Link plate
1-15
Page 16
KD-SX992R/KD-SX921R
Removing the loading roller assembly
(See Fig.27 to 29)
Prior to performing the following procedure, remove
the clamper assembly and the top plate assembly.
1.
Push inward the loading roller assembly on the gear
side and detach it upward from the slot of the joint d’
of the lock arm rivet assembly.
Detach the loading roller assembly from the slot of
the joint e’ of the lock arm rivet assembly.
The roller guide comes off the gear section of the
loading roller assembly.
Remove the roller guide and the washer from the
shaft of the loading roller assembly.
2.
Remove the screw I attaching the lock arm rivet
assembly.
3.
Push the shaft at the joint f’ of the lock arm rivet
assembly inward to release the lock arm rivet
assembly from the slot of the slide plate. Extend the
lock arm rivet assembly outward and release the
joint g’ from the boss of the chassis rivet assembly.
The roller guide springs on both sides come off.
Roller guide
Washer
Loading roller assembly
Roller guide
Joint e'
Roller guide spring
Roller guide spring
Joint d'
Loading roller assembly
Roller guide spring
Lock arm rivet assembly
Fig.27
Loading roller assembly
Roller guide
spring
CAUTION:
When reassembling, reattach the left
and right roller guide springs to the lock
arm rivet assembly before reattaching
the lock arm rivet assembly to the
chassis rivet assembly. Make sure to fit
the part h’ of the roller guide spring (L)
inside of the roller guide (Refer to
Fig.30).
Roller guide
Washer
Roller shaft assembly
Joint h'
Loading roller assembly
Roller guide
spring
Fig.28-1
Fig.28-2
Chassis rivet assembly
Boss
Slide plate
Roller guide spring
I
1-16
Frame
Loading roller
Roller guide spring
Lock arm rivet assembly
Joint f'
Part g'
Fig.29Fig.30
Page 17
KD-SX992R/KD-SX921R
Removing the loading gear (5), (6) and
(7) (See Fig.31 and 32)
Prior to performing the following procedure, remove
the top cover, the chassis unit and the top plate
assembly.
1.
Remove the screw J attaching the loading gear
bracket. The loading gear (6) and (7) come off the
loading gear bracket.
2.
Pull out the loading gear (5).
Loading gear bracket
J
Loading gear (6)
Loading gear (5)
Loading gear (3)
Fig.31
J
Loading gear bracket
Loading gear (5)
Loading gear (6)
Loading gear (7)
Fig.32
1-17
Page 18
KD-SX992R/KD-SX921R
Removing the gears (See Fig.33 to 36)
Prior to performing the following procedure, remove
the top cover, the chassis unit, the top plate
assembly and the pickup unit.
1.
Pull out the feed gear.
Slot j'
Slide plate
2.
Move the loading plate assembly in the direction of
the arrow to release the slide plate from the two slots
j’ of the chassis rivet assembly.
3.
Detach the loading plate assembly upward from the
chassis rivet assembly while releasing the joint k’.
Remove the slide hook and the loading plate spring
from the loading plate assembly.
4.
Pull out the loading gear (2) and remove the change
lock lever.
5.
Remove the E-washer and the washer attaching the
changer gear (2).
6.
The changer gear (2), the changer gear spring and
the adjusting washer come off.
7.
Remove the loading gear (1).
8.
Move the hang plate rivet assembly in the direction
of the arrow to release from the three shafts of the
chassis rivet assembly upward.
9.
Detach the loading gear plate rivet assembly from
the shaft of the chassis rivet assembly upward while
releasing the joint l’.
Feed gear
Change plate
rivet assembly
Shafts
E-washer
Loading plate assembly
Joint k'
Slot j'
Fig.33
Joint l'
Loading gear (4)
Loading gear plate
rivet assembly
Loading gear (2)
Loading gear (1)
Change gear (2)
10.
Pull out the loading gear (4).
Loading plate assembly
Loading plate spring
Slot j'
Chassis rivet assembly
Joint k'
Slide hook
Slide plate
Slot j'
E-washer
Washer
Loading gear (2)
Loading plate spring
Adjusting washer
Change plate
rivet assembly
Chassis rivet assembly
Fig.34
Loading gear (1)
Loading gear (2)
Change lock lever
Loading gear (4)
Loading gear plate rivet assembly
Fig.36Fig.35
1-18
Page 19
KD-SX992R/KD-SX921R
Removing the turn table / spindle motor
(See Fig.37 and 38)
Prior to performing the following procedure, remove
the top cover, the connector assembly and the
chassis / clamper assembly.
1.
Remove the two screws K attaching the spindle
motor assembly through the slot of the turn table on
top of the body.
2.
Unsolder the wire on the connector board if
necessary.
K
Turn table
Fig.37
K
Turn table
Spindle motor
Fig.38
1-19
Page 20
KD-SX992R/KD-SX921R
Adjustment method
Test instruments required for adjustment
1. Digital oscilloscope (100MHz)
2. AM Standard signal generator
3. FM Standard signal generator
4. Stereo modulator
5. Electric voltmeter
6. Digital tester
7. Tracking offset meter
8. Test Disc JVC :CTS-1000
9. Extension cable for check
EXTGS004-26P 1
Standard measuring conditions
Power supply voltage : DC14.4V(11V~16V allwance)
Load impedance : 4 (4 to 8 allowance)
Line-out Level / Impedance:
4.0V / 20 k load
KD-SX992R:
KD-SX921R: 2.0V / 20 k load
Standard volume position
Balance and Bass &Treble volume : lndication"0"
Loudness : OFF
BBE : OFF
Frequency Band
FM 87.5MHz ~ 108.0MHz
MW 531kHz ~ 1620 kHz
LW 144kHz ~ 279kHz
Dummy load
Exclusive dummy load should be used for AM,and FM. For
FM dummy load,there is a loss of 6dB between SSG output
and antenna input.The loss of 6dB need not be considered
since direct reading of figures are applied in this working
standard.
Output Impedance:1 k
How to connect the extension cable for adjusting
Doing such as cardboard puts finishing
between the main body and mechanism.
EXTGS004-26P
1-20
Page 21
Flow of functional operation until TOC read
Power ON
• When the pickup correctly moves
to the inner area of the disc
Set Function to CD
KD-SX992R/KD-SX921R
• When the laser diode correctly
emits
Microprocessor
commands
FMO
TC9462 "53"
FEED MOTOR
+TERMINAL
TERMINAL
IC501 "10"
REST SW
• When correctly focused
FEO
Focus Servo Loop ON
Disc inserted
Pickup feed to the inner area
Laser emitted
Focus search
Disc rotates
RF signal eye-pattern
remains closed
Tracking loop closed
RF signal eye-pattern
opens
TOC readout
YES
YES
Microprocessor
commands
1
"No disc"
display
• When the disc correctly rotates
Microprocessor
commands
Spindle
motor (-)
IC501 "9"
AccelerationAcceleration
0.5 Sec
Rough
Servo
0.5 Sec
Servo CLV
Jump to the first track
Play
Tracking Servo Loop ON
• RF signal
Rough Servo Mode
CLV Servo Mode
(ProgramArea)
CLV Servo Mode
(Lead-In Area;
Digital: 0)
1-21
Page 22
KD-SX992R/KD-SX921R
Feed Section
Is the voltage output at
IC541 pin "53" 5V or 0V?
YES
Is 4V present at both
sides of the feed motor?
YES
NO
Is the wiring for IC541
(90) ~ (100) correct?
NO
Is 6V or 3V present at
IC501 "10" and "11"?
NO
YES
YES
Is 5V present at IC501
pin "20"?
YES
Check the vicinity of
IC541.
Check the feed motor
connection wiring.
NONO
Check CD 9V
and 5V.
Check the feed motor.
Focus Section
When the lens is
moving:
Does the S-search
waveform appear at
IC501 pins "6" and "7"?
Spindle Section
Is the disk rotated?
YES
Does the RF signal
appear at TP1?
YES
4V
NO
YES
NO
Check IC501.
Check the circuits in
the vicinity of IC501
pins "15" ~ "18".
YES
Check the pickup and
its connections.
Is 4V present at IC501
pins "8" and "9" ?
YES
Check the spindle motor
and its wiring.
NO
NONO
Is 4V present at IC541
pin "55" ?
YES
Check the vicinity of
IC501.
Check IC521 and
IC541.
Is the RF waveform at TP1
distorted?
Proceed to the Tracking
section
Tracking Section
When the disc is rotated
Is the tracking error signal
1-22
NO
YES
at first:
Approx. 1.2 V
output at IC521 "12"?
YES
Check IC541.
Check the circuits in the
vicinity of IC521 "16"
the pickup
Check the circuit in the
vicinity of IC521 pins
"2" ~ "12".
YESYES
Check the pickup and
its connections.
Page 23
Maintenance of laser pickup
(1) Cleaning the pick up lens
Before you replace the pick up, please try to
clean the lens with a alcohol soaked cotton
swab.
(2) Life of the laser diode
When the life of the laser diode has expired,
the following symptoms will appear.
(1) The level of RF output (EFM output:ampli
tude of eye pattern) will be low.
KD-SX992R/KD-SX921R
Is RF output
1.0 0.35Vp-p?
YES
O.K
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed
circuit board which is attached to the pickup
is used to adjust the laser power.Since this
adjustment should be performed to match the
characteristics of the whole optical block,
do not touch the semi-fixed resistor.
If the laser power is lower than the specified
value,the laser diode is almost worn out, and
the laser pickup should be replaced.
If the semi-fixed resistor is adjusted while
the pickup is functioning normally,the laser
pickup may be damaged due to excessive current.
NO
Replace it.
Replacement of laser pickup
Turn off the power switch and,disconnect the
power cord from the ac outlet.
Replace the pickup with a normal one.(Refer
to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on.
At this time,check that the laser emits for
about 3seconds and the objective lens moves
up and down.
Note: Do not observe the laser beam directly.
Play a disc.
Check the eye-pattern at TP1.
Finish.
1-23
Page 24
KD-SX992R/KD-SX921R
Description of major ICs
HA13164A(IC901):Regulator
1.Terminal layout
2.Block diagram
.IN
123456789101112131415
ANT
2
C3
0.1u
EXT
1
C4
0.1u
ANT CTRL
CTRL
CD 8V
7
11
12
C5
0.1u
9V
10
C6
10u
MEMORY.IN
MEMORY IN
8
Surge Protector
BIASTSD
15
3
TAB
ACC.IN
C1
100u
9
6
4
5
14
+B
ACC
BATT.DET
ACC5V
VDD5V
SW5V
10V
R1
C7
0.1u
C8
0.1u
C2
0.1u
13
AJGNDGND
3.Pin function
Pin No.SymbolFunction
1
2
EXT
ANT
Output voltage is VCC-1 V when M or H level applied to CTRL pin.
Output voltage is VCC-1 V when M or H level to CTRL pin and H level
to ANT-CTRL.
3
4
5
6
7
8
9
10
11
12
13
14
15
ACC.IN
VDD5V
SW5V
ACC5V
ANT. CTRL
MEMORY.IN
BATT. DET
9V
CTRL
CD8V
AJ
10V
GND
Connected to ACC.
Regular 5.7V.
Output voltage is 5V when M or H level applied to CTRL pin.
Output for ACC detector.
L:ANT output OFF , H:ANT output ON
Connected to VCC.
Low battery detect.
Output voltage is 9V when M or H level applied to CTRL pin.
L:BIAS OFF, M:BIAS ON, H:CD ON
Output voltage is 8V when H level applied to CTRL pin.
Adjustment pin for ILM output voltage.
Output voltage is 10V when M or H level applied to CTRL pin.
Connected to GND.
UNIT R:
C:F
note1) TAB (header of IC)
connected to GND
1-24
Page 25
+
+
-
-
+
+
-
-
-
+
+
BA3220FV-X (IC361,IC362) : Line out amp
1.Pin layout
LGND
13
8
OUTLOUTRRGND
14
3220
17
2.Block diagram
CL-
14
KD-SX992R/KD-SX921R
CR-
1112
10
9
CR+
8
REFL
1
2
Vcc
3
INL
4
NFLCL+
REFR
FILTER
56
FIL
NFR
7
INR
1-25
Page 26
KD-SX992R/KD-SX921R
UPD784216AGC163 (IC701): SYSTEM CPU
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
SymbolI/OFunction
SW2
SW3
SW4
REST
LM0
LM1
NC
NC
VDD
O
O
O
O
Signal input of mechanism switch 2 detection
I
Signal input of mechanism switch 3 detection
I
Signal input of mechanism switch 4 detection
I
Rest switch detection signal input
I
Loading side motor control signal output
Eject side motor control signal output
Non connect
Non connect
Rotation volume pulse signal input
Key input 0
Key input 1
Key input 2
Level meter input
S.QUALITY level input
S.METER level input
GND connection
Non connect
Non connect
5V connection
J-BUS data input
J-BUS data output
J-BUS clock input & output
J-BUS I/O switch output. At output : H, At input : L
Data output to LCD driver
Clock output to LCD driver
Chipenable to LCD driver
Buzzer output
Communication data input of 12C
Communication data output of 12C
Communication data clock output 12C
Opening detection input
Non connect
Non connect
UPD784216AGC163(1/2)
1-26
Page 27
Pin No.SymbolI/OFunction
51
52
53
NC
NC
SD/ST
Non connect
O
Non connect
O
Station detector and stereo signal input.
I
It is H and there is a bureau.It is L and a stereo.
54
55
NC
MONO
Non connect
O
Monaural ON/OFF switch output.
O
At the time of the MONO ON :H.
56
57
58
59
60
61
NC
NC
NC
NC
NC
DETACH
Non connect
I
Non connect
I
Non connect
I
Non connect
I
Non connect
I
Detach signal input. It is L of 200ms or more and an
POWER ON/OFF switch output. At POWER ON:H
The CD power supply control signal output. At CD :H
Mute output. At mute ON:L
Non connect
Non connect
Non connect
5V connection
Non connect
Data output by which IC for electronic volume is controlled
Clock output by which IC for electronic volume is controlled
Dimmer control output. L:DIMMER ON (ex:BBE)
Non connect
Non connect
Non connect
Non connect
H:For 991R / L:For 911R
Clock output for data communication with CDLSI
CE output for data communication with CDLSI
CDLSI reset signal output
connects GND with 10k pull down (For flash switch)
Data communication input output port 0 with CDLSI
Data communication input output port 1 with CDLSI
Data communication input output port 2 with CDLSI
Data communication input output port 3 with CDLSI
Pull-down fixation
Pull-up fixation
CH1 input AMP_non-inverted input
CH1 and CH2 power stage power supply
Output pin(+)for channel 1
CH1 output pin (-) for channel 1
Output pin(+)for channel 2
Output pin(-)for channel 2
Output pin(+)for channel 3
Output pin(-)for channel 3
Output pin(+)for channel 4
Output pin(-)for channel 4
CH3 and CH4 power stage powr supply
Input pin for channel 4
Input pin for channel 4(for gain adjustment)
Input pin for channel 3
Input pin for channel 3(for gain adjustment)
Input pin for channel 2
Input pin for channel 2(for gain adjustment)
External PNP transistor, base connection
3.3VREG output pin, external PNP transistor,collector connection
Signal system GND
Reference voltage application pin
Output ON/OFF pin
CH1 input OP AMP_changeover pin
Signal system GND
CH1 AMP_B non-inverted input pin
CH1 AMP_B inverted input pin
CH1 input pin, input OP_AMP output pin
KD-SX992R/KD-SX921R
LA6579H-X(2/2)
1-29
Page 30
KD-SX992R/KD-SX921R
TA2157FN-X(IC501):RF amp
1.Terminal layout
2.Block diagram
24 ~ 13
1 ~ 12
13
14
15
16
17
18
19
20
21
10pF
20k
40k30k
20k 20k
20k
BOTTOM
15k
50 A
12k
12k
PEAK
20k
20k
20k
PEAK
1.3V
40k
40k
240k
15pF
240k
15pF
50k
2k
20k
50k
14k
K
1
15k
x0.5
x2
x0.5
x2
1k
2k
1.75k
10pF
12
11
10
9
8
7
6
5
4
1-30
22
23
24
PINSEL
VCTRLPIN
VCC
HiZ
GND
3k
3k
(APC SW)
APC ON
APC ON
APC OFF
(LDO=H)
180k
40pF
TEB
(TE BAL)
-50%
0%
+50%
180k
40pF
60k
60k
94k
22k
94k
22k
RFGC
(AGC Gian)
+12dB
+6dB
0dB
3
2
1
TEB
(TE BAL)
Normal mode
(0dB)
Normal mode
(0dB)
CD-RW mode
(+12dB)
Page 31
3.Pin function
Pin No.SymbolI/OFunction
1
VCC
2
FNI
3
FPI
4
TPI
5
TNI
6
MDI
7
LDO
8
SEL
-
3.3V power supply pin
I
Main-beam amp input pin
I
Main-beam amp input pin
I
Sub-beam amp input pin
I
Sub-beam amp input pin
I
Monitor photo diode amp input pin
O
Laser diode amp output pin
I
APC circuit ON/OFF control signal, laser diode (LDO) control signal input
or bottom/peak detection frequency change pin.
KD-SX992R/KD-SX921R
TA2175FN-X
10
11
12
13
SEL
GND
Hiz
VCC
9
TEB
TEN
TEO
RFDC
GVSW
I
Tracking error balance adjustment signal input pin
Adjusts TE signal balance by ellminating carrier component from PWM
signal (3-state output,PWM carrier = 88.2kHz) output from TC94A14F/FA
TEBC pin using RC-LPF and inputting DC.
TEBC input voltage:GND~VCC
I
Tracking error signal genaration amp negative-phase input pin
O
Tracking error signal generation amp output pin.
Combining TEO signal RFRP signal with TC94A14F/FA configures tracking
search system.
O
RF signal peak detection output pin
I
AGC/FE/TE amp gain change pin
GVSWMode
GND
Hiz
VCC
APC
circuit
OFFConnected VCC through 1k resistor
ON
ONControl signal output
Control signal output
CD-RW
Normal
LCD
14
15
16
17
18
19
20
21
22
23
24
VRO
FEO
FEN
RFRP
RFIF
RFGO
RFGC
AGCIN
RFO
RFN
GND
O
Reference voltage (VRO) output pin
VRO=1/2VCC When VCC=3.3V
O
Focus error signal generation amp output pin
I
Focus error signal generation amp negative-phase input pin
O
Signal amp output pin for track count
Combining RFRP signal and TEO signal with TC94A14F/FA configures
tracking search system.
I
Signal generation amp input pin for track count
O
RF signal amplitude adjustment amp output pin
I
RF amplitude adjustment control signal input pin
Adjusts RF signal amplitude by eliminating carrier component from PWM
signal (3-state output,PWM carrier=88.2kHz)output fromTC94A14F/14FA
RFGC pin using RC-LPF and inputting DC.
RFGC input voltage:GND~VCC
I
RF signal amplitude adjustment amp input pin
O
RF signal generation amp output pin
I
RF signal generation amp input pin
-
GND pin
1-31
Page 32
KD-SX992R/KD-SX921R
TC94A14FA(IC541):DSP&DAC
1.Terminal layout & block daiagram
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
48474645444342414039
Clock
LPF
generator
Micro-
controller
interface
1-bit
DAC
Audio out
circuit
Address
circuit
circuit
Correction
Digital
output
16 k
RAM
PWM
Servo
control
ROM
RAM
CLV servo
Synchronous
guarantee
EFM
decoder
Sub code
decoder
383736353433
D/A
A/D
Digital equalizer
automatic
adjustment circuit
Data
slicer
VCO
PLL
TMAX
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
64
2.Pin function
Pin
SymbolI/ODescroption
No
1
BCK
2
LRCK
O
Bit clock output pin.32fs,48fs,or 64fs selectable by command.
O
L/R channel clock output pin."L" for L channel and "H" for R channel. Output polarity
can be inverted by command.
3
AOUT
4
DOUT
5
IPF
O
Audio data output pin. MSB-first or LSB-first selectable by command.
O
Digital data output pin.Outputs up to double-speed playback.
O
Correction flag output pin. When set to "H", AOUT output cannot be corrected by C2
correction processing.
6
7
8
9
10
11
12
13
14
15
V
DD3
V
SS3
SBOK
CLCK
DATA
SFSY
SBSY
HSO
UHSO
PV
DD3
-
Digital 3.3V power supply voltage pin.
-
Digital GND pin.
O
Subcode Q data CRCC result output pin. "H" level when result is OK.
O
Subcode P-W data read I/O pin. I/O polarity selectable by command.
O
Subcode P-W data output pin.
O
Playback frame sync signal output pin.
O
Subcode block sync signal output pin. "H" level at S1 when subcode sync is detected.
I/O
General-purpose input / output pins.
Input port at reset.
Header of IC
Power GND
Outpur(-) for front Rch
Stand by input
Output (+) for front Rch
Power input
Output (-) for rear Rch
Power GND
Output (+) for rear Rch
Ripple filter
Rear Rch input
Front Rch input
Signal GND
Front Lch input
Rear Lch input
Power on time control
Output (+) for rear Lch
Power GND
Output (-) for rear Lch
Power input
Output (+) for front
Muting control input
Output (-) for front
Power GND
Header of IC
TA8273H
1-35
Page 36
KD-SX992R/KD-SX921R
LC75873NW(IC601):LCD Driver
1.Pin layout
60 41
61
80
1 20
3.Pin function
Pin No.
79,80
1,2,3
to 66
67
78
69
2.Block diagram
40
21
Pin name
S1/P1 TO S4/P4
S5 to S68
COM1
COM2
COM3
VDD1
VDD2
INH
OSC
VDD
VSS
I/O
O
O
S5
S4/P4
S3/P3
S2/P2
COM2
COM3
COMON
DRIVER
CLOCK
GENERATOR
COM1
S68
S67
DI
CL
SEGMENT DRIVER
SHIFT REGISTOR
ADDRESS
DETECTOR
CE
S1/P1
Description
Segment outouts for displaying the display data
transferred by serial data input.
The S1/P1 to S4/P4 pins can be used as generalpurpose output ports under serial data control.
Common driver outputs.
The frame frequency f0 is given by :
f0 = (FOSC/384)Hz.
74
76
77
78
75
71
72
70
OSC
CE
CL
DI
INH
VDD1
VDD2
VDD
I/O
I
I
I
I
I
I
-
Oscillator connection
An oscillator circuit is formed by connecting an
external resistor and capacitor to this pin.
Serial data transfer inputs.
Connected to the controller.
CE:Chip enable
CL:Synchronization clock
DI:Transfer data
Display off control input
INH= "L"(VSS) Display forced off
S1/P1 to S4/P4 = "L"
(These pins are forcibly set to the
segment output port function and held
at the low level.)
S5 to S68 = "L"
COM1 to COM3"L"
INH = "H"(HDD) Display on
However, serial data transfer is possible when
the display is forced off by this pin.
Used for applying the LCD drive 2/3 bias voltage
externally. Must be connected to VDD2 when a
1/2 bias drive scheme is used.
Used for applying the LCD drive 1/3 bias voltage
externally. Must be connected to VDD1 when a
1/2 bias drive scheme is used.
Power supply connection.
Provide a voltage of between 3.0 and 6.0V.
1-36
73
VSS
-
Power supply connection. Connect to ground.
Page 37
SAA6579T-X(IC71):RDS detecter
1.Pin layout
CLK
16
T57
15
OSCO
14
OSCI
13
V
dd
12
GND
11
TEST
10
MODE
9
SCOUT
2.Block diagram
QUAL
DATA
Vref
MUX
GBD
CIN
1
2
3
4
dd
V
5
6
7
8
KD-SX992R/KD-SX921R
121413
3.Pin function
4
8
7
CLOCKED
COMPARATOR
5
3
REFERENCE
VOLT AGE
Pin No.
1
2
3
4
ANTIALIASING
FILTER
611
Symbol
QUAL
DATA
Vref
MUX
VP1
57 kHz
BANDPASS
(8th ORDER)
COSTAS LOOP
VARIABLE AND
FIXED DIVIDER
CLOCK
REGERATION
AND SYNC
RECONSTRUCTION
FILTER
TEST LOGIC AND OUTPUT
SELECTOR SWITCH
OSCILATOR
AND
DIVIDER
BIPHASE
SYMBOL
DECODER
910
Description
Quality indication output
RDS data output
Reference voltage output (0.5VDDA)
Multiolex signal input
+5V supply voltage for analog part
Ground for analog part (0V)
Subcarrier input to comparator
Subcarrier output of reconstruction filter
Oscllator mode / test control input
Test enable input
Ground for digital part (0V)
+5V supply voltage for digital part
Oscillator input
Oscillator output
57 kHz clock signal output
RDS clock output
1-37
Page 38
KD-SX992R/KD-SX921R
TB2118F-X (IC31) : PLL
1.Terminal Layout
2423222120191817161514
13
2.Block diagram
osc
2
1
XO
24
XI
FM VCO
AMVCO
IFC
CE
DIN
DOUT
DIMM
15
16
13
3
4
5
6
123456789
Buff.
ON/OFF
OSC circuit
AMP
AMP
AMP
Serial
Interface
101112
Reference Counter
Prescaler
20-bit BINARY COUNTER
Resistor 1
Resistor 2
I/O PORT
Swallow counter
Phase
Comparator
4-bit
12-bit
Programmable counter
22-bit
40bit shift register
OUTPUT PORT
Constant
power supply voltage
switch
Vdd
switch
Vcc
AM CP.
20
+
+
-
REG.
22
19
Vt
18
FM cp
3.Pin Function
Pin
Symbol I/OFunction
No.
XOUT
1
OSC
2
CE
3
DI
4
CK
5
DOUT
6
SR
7
I/01
8
I/02
9
OUT1
10
OUT2
11
VDD2
12
1-38
7
SL
Crystal oscillator pin
O
Non connect
Chip enable input
I
Serial data input
I
Clock input
I
Serial data output
O
Register control pin
O
I/O ports
I/O
I/O ports
I/O
Non connect
Non connect
Single power supply for REF. frequency block
-
8
9
I/O -2I/O -1
10 11
12
out-2out-1
vdd2
Pin
Symbol I/OFunction
No.
IFC
13
VDD
14
FMIN
15
AMIN
16
DGND
17
FMCP
18
Vt
19
AMCP
20
VCC
21
RF
22
AGND
23
XIN
24
17
14
I
I
I
-
O
-
O
I
I
21
23
a-gnd
vccd-gndvdd
IF signal input
Power pins for digital block
FM band local signal input
AM band local signal input
Connect to GND (for digital circuit)
Charge pump output for FM
Tuning voltage biased to 2.5V.
Charge pump output for AM
Power pins for analog block
Ripple filter connecting pin
Connect to GND (for analog circuit)
Crystal oscillator pin
Page 39
BR24C16F-X (IC771) : EEPROM
KD-SX992R/KD-SX921R
1. Pin layout
VddWPINSCLSDA
A0A1A2GND
3. Block diagram
A0 1
A1 2
A2 3
11bit
Address
decoder
16kbit EEPROM allay
11bit
START
Control circuit
2. Pin function
Symbol
Vdd
GND
A0,A1,A2
SCL
SDA
WPIN
Slave W ard
Address resister
STOP
I/O
-
Power supply.
-
GND
I
No use connect to GND.
I
Serial clock input.
I/O
Serial data I/O of slave and ward address.
I
Write protect terminal.
8bit
Data
resister
Function
8 Vdd
7 WPIN
6 SCL
GND 4
High voltage osc circuit
Power supply
voltage det.
IC-PST600M/G/-W (IC702) : System reset
Co1
OP1
ACK
1
3
2
5 SDA
IN
Vout
OUT
1-39
Page 40
KD-SX992R/KD-SX921R
T
HD74HC126FP-X (IC801) : Buffer
1.Terminal layout
1C
1
1A
2
1Y
3
2C
4
2A
5
2Y
6
GND
7
2.Block diagram
Input
VU
14
4C
13
4A
12
4Y
11
3C
10
3A
9
3Y
8
VccVcc
1A
2A
3A
4A
1C
2C
3C
See Function Table
4C
3.Pin function
Output
1Y
2Y
Output
2Y
Output
3Y
Output
4Y
Input
C
L
H
H
A
X
L
H
Output
Y
Z
H
L
Note) H:High level
L:Low level
X:Irrelevant
Z:Off(High-impedance)
State a 3-state input
1k
S1
CL
1k
Sample as Load Circuit 1
Sample as Load Circuit 1
Sample as Load Circuit 1
Note) CL includes probe and jig capacitance
RPM7138-V4(IC602):Remote control receiver
LimiterAMP
I/V
1-40
BPF
Detection
crimp
Comparator
VCC
22K
R
OU
Page 41
TDA7404D-X(IC161):Carradio signal processor
1.Terminal layout2.Block diagram
KD-SX992R/KD-SX921R
Input Multiplexer
MIX
Gain/Auto Zero
Mono/Beep
Mixing Stage
Beep
Beep
Supply
1
14
28
15
NJM4565M-WE (IC581,IC251) : Ope. amp
A OUTPUT
1
Mono Fader
Mono Fader
Mono Fader
Volume
Loudness
BeepDigital Control I C-Bus
+
8
V
Soft Mute
Tre ble
Bass
Zero Cross
2
Mono Fader
Mono Fader
Mono Fader
-
A INPUT
+
A INPUT
V
2
3
-
4
B OUTPUT
7
B INPUT
-
6
5
+
B INPUT
1-41
Page 42
KD-SX992R/KD-SX921R
VICTOR COMPANY OF JAPAN, LIMITED
MOBILE ELECTRONICS DIVISION
PERSONAL & MOBILE NETWORK BUSINESS UNIT. 10-1,1Chome,Ohwatari-machi,Maebashi-city,371-8543,Japan
(No.49719)
200203
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