Safety precaution
Location of main parts
Disassembly method
Adjustment method
Flow of functional operation until TOC read
Maintenance of laser pickup
Replacement of laser pickup
Description of major ICs
1
3
COMPACT
DIGITAL AUDIO
Area Suffix
JNorthern America
(Paraguay)
1-2
1-3
1-4
1-9
1-10
1-12
1-12
1-13
COPYRIGHT 2001 VICTOR COMPANY OF JAPAN, LTD.
No.49650
Jul. 2001
KD-S576
Safety precaution
!
!
Burrs formed during molding may be left over on some parts of the chassis. Therefore,
pay attention to such burrs in the case of preforming repair of this system.
Please use enough caution not to see the beam directly or touch it in case of an
adjustment or operation check.
1-2
Location of main parts
Control unit
Display
KD-S576
LED & key control board
Main uni
CD mechanism
t
Main board
Mechanism relay board
Power IC
ISO connector
Main board
Loading motor
Antenna jack
Tuner
pack
Connector to controller
Damper
Optical pick up unit
Spindle motor
Feed motor
Damper
1-3
KD-S576
Disassembly method
Removing the front panel unit
(See Fig.1)
1. Press the release switch and remove the front
panel unit in the direction of the arrow.
Fig.1
Removing the front chassis (See Fig.2)
1. Insert a screwdriver to the joints a on the side of the
front chassis and two joints b on the right side, then
detach the front chassis toward the front side.
Removing the heat sink (See Fig.3)
1. Remove the three screws A attaching the heat sink
on the left side of the body, and remove the heat
sink.
A
a
a
Front chassis
A
b
b
Fig.2
A
Heat sink
Fig. 3
Removing the bottom cover (See Fig.4)
1.2.Turn the body upside down.
Insert a screwdriver to the two joints c and two
joints d on both sides of the body and the joint e on
the back of the body, then detach the bottom cover
from the body.
1-4
c
Regulator board
d
e
Fig. 4
KD-S576
Removing the main amplifier board
(See Fig.5 and 6)
1.
Remove the front chassis.
2.
Remove the bottom cover.
3.
Remove the two screws B attaching the main
amplifier board assembly on the bottom of the body.
4.
Remove the three screws C attaching the main
amplifier board assembly on the back of the body.
5.
Disconnect connector CN501 on the main amplifier
board assembly from the CD mechanism assembly.
Main amplifier board
B
C
CN501
B
Fig.5
C
C
Fig. 6
Removing the CD mechanism assembly
(See Fig.7)
1.
Remove the front chassis.
2.
Remove the bottom cover.
3.
Remove the main amplifier board assembly.
4.
Remove the three screws D attaching the CD
mechanism assembly from the top cover.
Removing the control switch board
(See Fig.8 and 9)
1.
Remove the front chassis.
2.
Remove the four screws E attaching the rear cover
on the back of the front panel unit.
3.
Remove the control switch board from the front
panel unit.
CD mechanism assembly
Top cover
D
E
E
D
Fig. 7
E
Fig. 8
Control switch board
D
E
Fig. 9
1-5
KD-S576
Removing the CD mechanism control
board(See Fig.1 and 2)
Unsolder the part f and g on the CD mechanism
control board.
Remove the stator fixing the CD mechanism control
board and the damper bracket (To remove the stator
smoothly, pick up the center part).
Remove the screw F attaching the CD mechanism
control board.
Remove the CD mechanism control board in the
direction of the arrow while releasing it from the two
damper bracket slots i and the front bracket slot j.
Disconnect the flexible wire from connector on the
pickup unit.
ATTENTION:
Turn the FD gear in the direction of the
arrow to move the entire pickup unit to
the appropriate position where the
flexible wire of the CD mechanism unit
can be disconnected easily (Refer to
Fig.2).
CD mechanism ass’y
m
Front bracket
Damper bracket
I
g
F
Fig.1
Pickup unit
I
j
Flexible wire
f
m
h
I
i
CD mechanism
control board
Shift the lock
FD gear
k
G
Loading motor
Pull outward
Fig.2
CD mechanism control board
Front bracket
Fig.3
Front bracket
k
G
Pull outward
1-6
Flame
Fig.4
KD-S576
Removing the loading motor
(See Fig.3 to 5)
Prior to performing the following procedure, remove
the CD mechanism control board.
Remove the two springs k attaching the CD mechanism
ass’y and the front bracket.
Remove the two screws G and the front bracket
while pulling the flame outward.
Remove the belt and the screw H from the loading
motor.
Removing the CD mechanism ass’y
(See Fig.1, 6 to 9)
CD mechanism ass’y
I
Flame
Loading motor
m
H
Belt
Fig.5
Damper bracket
m
I
Fig.6
I
I
Prior to performing the following procedure, remove
the CD mechanism control PWB and the front
bracket (loading motor).
1.
Remove the three screws I and the damper bracket.
2.
Raise the both sides fix arms and move the fix plates
in the direction of the arrow to place the four shafts l
as shown in Fig.8 and 9.
3.
Remove the CD mechanism ass’y and the two
springs m attaching the flame.
4.
Remove the two screws J and both sides rear
damper brackets from the dampers. Detach the CD
mechanism ass’y from the left side to the right side.
ATTENTION:
The CD mechanism ass’y can be
removed if only the rear damper
bracket on the left side is removed.
Fix plate (L)
l
Fix arm (R)
Fig.7
Rear damper bracket
l
Fig.8
Rear damper bracket
J
Fix plate(R)
J
Fix arm (L)
Damper
Damper
l
l
Fig.9
1-7
KD-S576
Removing the feed motor ass’y
(See Fig.10)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor) and the CD mechanism ass’y.
1.
Remove the two screws K and the feed motor ass’y.
Removing the pickup unit
(See Fig.10 and 11)
*Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor), the CD mechanism ass’y and the
feed motor ass’y.
1.
Detach the FD gear part of the pickup unit upward.
Then remove the pickup unit while pulling out the
part n of the FD screw.
Feed motor ass’y
K
FD gear
Nut push spring plate
FD screw
Pickup unit
Fig.10
Part n
Part O
Pickup unit
L
Pickup mount nut
Pickup unit
ATTENTION:
2.
Remove the screw L attaching the nut push spring
plate and the pickup mount nut from the pickup unit.
Pull out the FD screw.
When reattaching the pickuap unit,
reattach the part o of the pickup unit,
then the part n of the FD screw.
Removing the spindle motor
(See Fig.12 and 13)
Prior to performing the following procedure, remove
the CD mechanism control board, the front bracket
(loading motor), the CD mechanism ass’y and the
feed motor ass’y.
1.
Turn up the CD mechanism ass’y and remove the
two springs p on both sides of the clamper arms.
Open the clamper arm upward.
2.
Turn the turn table, and remove the two screws M
and the spindle motor.
FD screw
p
Spindle motor
Fig.11
p
Fig.12
M
1-8
M
Fig.13
Adjustment method
KD-S576
Test instruments required for adjustment
1. Digital oscilloscope (100MHz)
2. AM Standard signal generator
3. FM Standard signal generator
4. Stereo modulator
5. Electric voltmeter
6. Digital tester
7. Tracking offset meter
8. Test Disc JVC :CTS-1000
9. Extension cable for check
EXTGS004-26P 1
Standard measuring conditions
Power supply voltage DC14.4V(10.5~16V)
Load impedance 20Kohm(2 Speakers connection)
Output Level Line out 2.0V (Vol. MAX)
How to connect the extension cable for adjusting
Standard volume position
Balance and Bass &Treble volume : lndication"0"
Loudness : OFF
BBE : OFF
Frequency Band
FM 87.5MHz ~ 108.0MHz
MW 522kHz ~ 1620 kHz
LW 144kHz ~ 279kHz
Dummy load
Exclusive dummy load should be used for AM,and FM. For
FM dummy load,there is a loss of 6dB between SSG output
and antenna input.The loss of 6dB need not be considered
since direct reading of figures are applied in this working
standard.
The cardboard is cut in a suitable size.
uses for the insulation stand of mechanism.
EXTGS004-26P
1-9
KD-S576
Flow of functional operation until TOC read
Power ON
• When the pickup correctly moves
to the inner area of the disc
Set Function to CD
• When the laser diode correctly
emits
Microprocessor
commands
FMO
TC9462 "53"
FEED MOTOR
+TERMINAL
TERMINAL
IC581 "5"
REST SW
• When correctly focused
Focus Servo Loop ON
Disc inserted
Pickup feed to the inner area
Laser emitted
Focus search
Disc rotates
RF signal eye-pattern
remains closed
Tracking loop closed
RF signal eye-pattern
opens
TOC readout
YES
YES
Microprocessor
commands
"No disc"
display
• When the disc correctly rotates
Microprocessor
commands
Spindle
motor (-)
IC581 "7"
AccelerationAcceleration
0.5 Sec
Rough
Servo
0.5 Sec
Servo CLV
1-10
Jump to the first track
Play
Tracking Servo Loop ON
• RF signal
Rough Servo Mode
CLV Servo Mode
(ProgramArea)
CLV Servo Mode
(Lead-In Area;
Digital: 0)
Feed Section
Is the voltage output at
IC521 pin "53" 5V or 0V?
YES
Is 4V present at both
sides of the feed motor?
YES
NO
Is the wiring for IC521
(90) ~ (100) correct?
NO
Is 6V or 2V present at
IC581 "5" and "6"?
NO
YES
YES
Is 5V present at IC581
pin "11"?
YES
Check the vicinity of
IC521.
Check the feed motor
connection wiring.
NONO
KD-S576
Check CD 9V
and 5V.
Check the feed motor.
Focus Section
When the lens is
moving:
4V
Does the S-search
waveform appear at
IC581 pins "17" and "18"?
Spindle Section
Is the disk rotated?
YES
Does the RF signal
appear at TP1?
YES
Check IC581.
NO
YES
NO
NO
Check the circuits in
the vicinity of IC581
pins "15" ~ "18".
Check the pickup and
its connections.
Is 4V present at IC581
pins "7" and "8" ?
Check the spindle motor
and its wiring.
YES
YES
NONO
Is 4V present at IC521
pin "55" ?
YES
Check the vicinity of
IC581.
Check IC501 and
IC521.
Is the RF waveform at TP1
distorted?
YES
Proceed to the Tracking
section
Tracking Section
When the disc is rotated
at first:
Is the tracking error signal
output at IC501 "12"?
Check IC521.
NO
Approx. 1.2 V
YES
Check the circuits in the
vicinity of IC501 "19" ~
"24" or the pickup
Check the circuit in the
vicinity of IC501 pins
"2" ~ "12".
YESYES
Check the pickup and
its connections.
1-11
KD-S576
Maintenance of laser pickup
(1) Cleaning the pick up lens
Before you replace the pick up, please try to
clean the lens with a alcohol soaked cotton
swab.
(2) Life of the laser diode
When the life of the laser diode has expired,
the following symptoms will appear.
(1) The level of RF output (EFM output:ampli
tude of eye pattern) will be low.
Is RF output
1.0 0.35Vp-p?
YES
O.K
(3) Semi-fixed resistor on the APC PC board
The semi-fixed resistor on the APC printed
circuit board which is attached to the pickup
is used to adjust the laser power.Since this
adjustment should be performed to match the
characteristics of the whole optical block,
do not touch the semi-fixed resistor.
If the laser power is lower than the specified
value,the laser diode is almost worn out, and
the laser pickup should be replaced.
If the semi-fixed resistor is adjusted while
the pickup is functioning normally,the laser
pickup may be damaged due to excessive current.
NO
Replace it.
Replacement of laser pickup
Turn off the power switch and,disconnect the
power cord from the ac outlet.
Replace the pickup with a normal one.(Refer
to "Pickup Removal" on the previous page)
Plug the power cord in,and turn the power on.
At this time,check that the laser emits for
about 3seconds and the objective lens moves
up and down.
Note: Do not observe the laser beam directly.
1-12
Play a disc.
Check the eye-pattern at TP1.
Finish.
Description of major ICs
TEA6320T-X(IC301) : E.volume
KD-S576
1.Terminal Layout
SDA
1
GND
TL
B2L
B1L
IVL
ILL
QSL
IDL
MUTE
ICL
IMD
IBL
IAL
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CD-CH
TAPE
TUNER
OUTLR
OUTLF
3.Pin Functions
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
SCL
VCC
OUTRR
OUTRF
TR
B2R
B1R
IVR
ILR
QSR
IDR
Vref
ICR
CAP
IBR
IAR
2.Block Diagram
10897 6
21
POWER
31
SUPPLY
2
19
16
15
13
11
SOURCE
SELECTOR
14
22
20
18
17
23252426 2728
VOLUME 1
+20 to -31 dB
LOUDNESS
LEFT
VOLUME 1
+20 to -31 dB
LOUDNESS
RIGHT
BASS
LEFT
+15 dB
LOGIC
BASS
RIGHT
+15 dB
5
TREBLE
LEFT
+12 dB
TREBLE
RIGHT
+12 dB
12
MUTE
FUNCTION
ZERO CROSS
DETECTOR
VOLUME 2
0 to 55 dB
BALANCE
FENDER REAR
VOLUME 2
0 to 55 dB
BALANCE
FENDER FRONT
HC BUS
REC
VOLUME 2
0 to -55dB
BALANCE
FENDER FRONT
VOLUME 2
0 to -55dB
BALANCE
FENDER REAR
3
4
32
1
29
30
Pin
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Symbol
SDA
GND
OUTLR
OUTLF
TL
B2L
B1L
IVL
ILL
QSL
IDL
MUTE
ICL
IMO
I/O
Serial data input/output.
I/O
Ground.
output left rear.
O
output left front.
O
Treble control capacitor left channel or
I
input from an external equalizer.
Bass control capacitor leftchannel or
-
output to an external equalizer.
Bass control capacitor left channel.
Input volume 1. left control part.
I
Input loudness. left control part.
I
Output source selector. left channel.
O
Not used
Not used
Input C left source.
I
Not used
-
FunctionsFunctions
Pin
No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Symbol
IAR
IBR
CAP
ICR
Vref
IDR
QSR
ILR
IVR
B1R
B2R
TR
OUTRF
OUTRR
I/O
I
Input A right source.
I
Input B right source.
-
Electronic filtering for supply.
I
Input C right source.
-
Reference voltage (0.5Vcc)
-
Not used
O
Output source selector right channel.
I
Input loudness right channel.
I
Input volume 1. right control part.
-
Bass control capacitor right channel
Bass control capacitor right channel or
O
output to an external equalizer.
Treble control capacitor right channel or
Power for channels 3,4, and 5 (VCC1 and VCC-S short-circuited)
Loading output (-)
Loading output (+)
Output pin (+) for channel 4
Output pin (-) for channel 4
Output pin (+) for channel 3
Output pin (-) for channel 3
Output pin (+) for channel 2
Output pin (-) for channel 2
Output pin (+) for channel 1
Output pin (-) for channel 1
Power for channels 1 and 2 (BTL), (VCC-S and VCC2 short-circuited)
Input pin for channel 1
Input pin for channel 1 (for gain control)
Input pin for channel 2
Input pin for channel 2 (for gain control)
Input pin for channel 3
Input pin for channel 3 (for gain control)
Regulator pin (External PNP base)
Regulator pin (External PNP collector)
Reference voltage input pin
Signal system power (VCC1 and VCC2 short-circuited)
Input pin for channel 4 (for gain control)
Input pin for channel 4
Output ON/OFF, channels 1 to 4 (BTL AMP)
Signal system GND
5CH(VL0) Output change pin (FWD), Logic input for loading block
5CH(VL0) Output change pin (REW), Logic input for loading block
1-18
LC72366-9989 (IC801) : Main micon
1. Pin layout
80 ~ 65
1
64
KD-S576
2. Pin function
Pin
No.
SymbolSymbolFunctionFunction
1
2
3
4
5
6
7
XIN
TEST2
J BUS SI
J BUS SO
J BUS SCK
J BUS I/O CONT
SUBQ
8
9
10
11
12
13
14
15
16
17
18
19
20
SQCK
RESET
LCD SI
LCD SO
LCDSCK
LCD CE
FM ILLUMI
AM ILLUMI
CD ILLUMI
DIMMER OUT
LM0
LM1
21
22
23
24
25
26
27
KS2
KS1
KS0
DET A CH
28
29
30
31
32
33
34
35
36
Vdd
SW2
CD LSI RESET
MCLK
MDATA
MLD
37
38
39
40
SCL
SDA
K2
K1
K0
~
24
~
25 ~ 40
4.5MHz crysral oscillation
Connect to ground
J-BUS signal data input ( to 74HC126 )
J-BUS signal data output ( to 74HC126 )
J-BUS output clock signal ( to 74HC126 )
J-BUS I/O control
CD LSI subcode data input
No use
CD LSI subcode clock
Micon reset pin
No use
LCD driver data output
LCD driver clock signal
LCD driver chip enable port
No use
No use
No use
No use
CD loading motor output
CD loading motor output
No use
No use
No use
No use
No use
Output for initial setting diode matrix
Front panel detect
No use
Input for initial setting diode matrix
Input for initial setting diode matrix
5V power supply
CD mechanism switch 2 for 12cm disc
CD LSI reset
CD LSI command clock signal
CD LSI command data output
CD LSI command load signal
No use
No use
E.volume clock output
E.volume data output
41
Pin
No.
41
CD ON
RELA Y
42
BBE CTL
43
44
45
46
47
48
49
50
CD SENSE
51
ST ATUS
52
P.SAVE2
53
54
55
56
57
58
59
60
61
62
63
SD/ST
REMOCON
J BUS INT
BAND
MONO
IFRQ/AGC
MUTE
LEVEL
S METER
KEY CHANGE
64
65
66
P.SAVE1
67
SENSE
68
69
FM IF COUNT
70
71
72
73
AM OSC
76
FM OSC
75
76
77
78
TEST1
79
80
XOUT
BEEP
SW4
SW1
SW3
REST
JOG0
JOG1
KEY2
KEY1
KEY0
Vdd
Vss
EO
CD 8V supply on
5V power control
No use
No use
CD mechanism switch 1 for disc in, 8cm disc
CD mecha. s witch 3 for disc present, loading end
CD pickup rest position
Rotary encoder input 0
Rotary encoder input 1
CD LSI sense signal
CD LSI status signal
Pow er save 2 : +B detect
Station detection, Stereo indication
Remocon input
J-BUS interrrupt
FM/AM band selection
FM mono selection
During FM auto search, IF request output H after SD
detected. During AM suto search, AGC output.
Muting switch
Level meter input
S meter input
Connect to ground
Key 2 data input (AD)
Key 1 data input (AD)
Key 0 data input (AD)
Pow er save 1, A CC pow er detect
V oltage sense
No use
FM IF counter data input
No use
No use
5V power supply
No use
FM input frequency
Ground
No use
PLL error output signal
Connect to ground
4.5MHz crystal oscillation
1-19
KD-S576
HA13158A (IC321) : Power amp
1. Pin layout
1 ~ 23
2. Block diagram
INVCC
IN1
2
STBY
1
14 18 6
PVCC1PVCC2
INPUTBUFFER1
AMP1
+
3
4
-
5
IN2
IN3
IN4
11
13
23
10
MUTE
INPUTBUFFER2
INPUTBUFFER3
INPUTBUFFER4
PROTECTOR (ASO
SURGE, TSD)
12 22
AMP2
AMP3
AMP4
TAB
7
+
8
-
9
15
+
16
-
17
19
+
20
-
21
1-20
HA13164(IC901):REGULATOR
1.Terminal layout
123456789101112131415
KD-S576
2.Block diagram
ANT OUT
C3
0.1u
EXT OUT
C4
0.1u
ANT CTRL
CTRL
CD OUT
C5
0.1u
AUDIO OUT
C6
10u
11
12
10
BATT.DET OUT
9
COMPOUT
6
VDD OUT
4
SW5VOUT
5
14
UNIT R:
+B
ACC
ILMOUT
R1
C7
0.1u
C8
0.1u
C1
100u
VCCACC
8
2
1
7
Surge Protector
BIASTSD
15
3
note1) TAB (header of IC)
connected to GND
ILM AJGND
13
C2
0.1u
C:F
3.Pin function
Pin No.SymbolFunction
1
2
EXTOUT
ANTOUT
Output voltage is VCC-1 V when M or H level applied to CTRL pin.
Output voltage is VCC-1 V when M or H level to CTRL pin and H level
to ANT-CTRL.
3
4
5
6
7
8
9
10
11
12
13
14
15
ACCIN
VDDOUT
SW5VOUT
COMPOUT
ANT CTRL
VCC
BATT DET
AUDIO OUT
CTRL
CD OUT
ILM AJ
ILM OUT
GND
Connected to ACC.
Regular 5.7V.
Output voltage is 5V when M or H level applies to CTRL pin.
Output for ACC detector.
L:ANT output OFF , H:ANT output ON
Connected to VCC.
Low battery detect.
Output voltage is 9V when M or H level applied to CTRL pin.
L:BIAS OFF, M:BIAS ON, H:CD ON
Output voltage is 8V when H level applied to CTRL pin.
Adjustment pin for ILM output voltage.
Output voltage is 10V when M or H level applies to CTRL pin.
Connected to GND.
1-21
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