JVC KD-A5 A, KD-A5 B, KD-A5 C, KD-A5 E, KD-A5 J SERVICE MANUAL

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Page 1

SERVICE MANUAL

MODEL KD-A5 A/B/C/E/J/U STEREO CASSETTE DECK

KD-A5 B/E

Page 2

Contents

Pag je
Specifications 2
Features 3
Controls and Connections 3
Main Parts Location 4
Maintenance 4
Removal of the Main Parts 5
Main Adjustments 7
Block Diagram 1 2
Integrant Circuit 1 4
Standard Schematic Diagram (Amplifier Circuit) 1 5
" " (Mecha. Control Circuit) . 1 6
Wiring Connection (1) 1 7
" " (2) 8
Page
Enclosure Assembly and Electrical Parts List 18
Enclosure Assembly and Electrical Parts
Mechanical Component Parts
Mechanical Component Parts List
Main Amp. P.W. Board Parts List
Main Amp. P.W. Board Parts
Control P.W. Board Parts 28
Control P.W. Board Parts List
Other P.W. Board Parts 34
Other P.W. Board Parts List
Packing, Packing Material Parts List,
Accessories

Specifications

Туре : Component stereo cassette deck Tape speed : 4.76 cm/sec ± 2%
Power requiremen t : AC 120 V, 60 Hz (KD-A5C/J) Recording time : 2 x 30 minutes with C-60 cassette
AC 240/220/120 V, 50/60 Hz Fast forward time : 85 sec with C-60 cassette
(KD-A5A/B/E) Playback torque : 40–70 gr./cm
AC 240/220/120/100 V, 50/60 Hz Fast-forward or
(KD-A5U) Rewind torque : More than 70 gr./cm
Power consumptio n: 29 W Bias frequency : 85 kHz
Motors : FG servo DC motor x 1 Capstan Input terminals : MIC jack x 2
DC motor x 1 Reel Max. sensitivity: 0.2 mV (-72 dBs)
Heads : (For Metal tape) Matching impedance: 600 Ω-10 kΩ
Recording/Playback; Sen-Alloy head LINE IN jack x 2
Erasure; 2 gap, Sen-Alloy head Min. input level: 78 mV (–20 dBs)
Frequency respons e: Input impedance: 100 kΩ
0.)(1) Metal tape; 30–12500 Hz 👝 👝 Output terminals : LINE OUT jack x 2
0.00 CrO 2 tape; 30– 8000 Hz (Typical) · Output level; 0–0.3 V
Metal tape; 20–18000 Hz (Nominal) Output impedance; 3–6 kΩ
30–16000 Hz (Typical) PHONES x 1
CrO2 tape; 20-18000 Hz (Nominal) Output level; 0.3 mV
20 VU 30-16000 Hz (Typical) Matching impedance: 8 Ω – 1 kΩ
SF tape; 20–17000 Hz (Nominal) DIN socket : Min. input level 0.1 mV/kΩ
30–15000 Hz (Typical) (KD-A5B/E) Input impedance 3kΩ
Surpasses DIN 45 500 ( Output level 0–300 mV
Signal-to-Noise rat io: 60 dB (from peak level, weighted, Output impedance: 5kΩ
metal tape). The S/N is improved by Matching impedance; 50k Ω or more
5 dB at 1 kHz and by 10 dB above Semiconductors : 10 ICs (1 hall element), 58 transistors.
5 kHz with ANRS on. (KD-A5B/E: 62)
Effect of Super Al NRS: (normal tape) 40 diodes (4 zener diodes) [KD-A5B/E;
Improvement of S/N: the same as with ANRS 41 (5 Zener diodes)] and 9 LEDs
Improvement of fre- Dimensions : Width; 420 mm (16-1/2")
quency respons e: 0 VU recording; 6 dB at 10 kHz Height; 120 mm (4-3/4'')
+5 VU recording; 12 dB at 10 kHz Depth; 300 mm (11-7/8'')
Improvement of Weight : 6.8 kg (14.96 lbs)
distortion : 0 VU recording; 3% less at 10 kHz
+5 VU recording; 3% or less at 10 kHz * Metal tape – 3M SCOTCH METAFINE or equivalent
Crosstalk : 65 dB Chrome tape – T FDK SA or equivalent
Harmonic distortion : K3; 0.4%, THD; 10% SF tape – MAXI ELL-UD or equivalent
(with Metal tape at 1 kHz) Design and specificat ions are subject to change without notice.
Wow and flutter : 0.04% (WRMS)
0.14% (DIN 45 500)

No. 4182

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Features

  • 4-position Tape Select Switches allow kinds of tape, including the new Metal Tape, to be used.
  • Full logic control of the two-motor tape mechanism.
  • SEN-ALLOY heads for REC/PB and erase. (An SA erase head with high erase efficiency is used so that Metal Tape can be erased.)
  • IC-constructed ANRS (Automatic Noise Reduction System) and Super ANRS
  • With the REC MUTE switch, you leave silent passages between program material.
  • 5-point multi-peak level indicator.
  • Timer standby capability for automatic start of recording or playback using an AC timer.
  • Remote control terminal (for the optional remote control unit – R-30E)

Controls and Connections

  • 1 Left channel level meter
  • 2 Super ANRS indicator (red)
  • 3 Multi peak level indicator (red)
  • 4 Right channel level meter
  • 5 INPUT LEVEL controls (inner knob Left channel) outer ring – Right channel
  • 6 Cassette door
  • 7 Tape COUNTER
  • 8 Counter reset button
  • 9 Headphone jack (PHONES)
  • 10 Left channel microphone jack (MIC-L)
  • 11 Right channel microphone jack (MIC-R)
  • 12 INPUT SELECT switch
  • 13 ANRS switch
  • 14 15) TAPE SELECT switch
  • 16 OUTPUT LEVEL control
  • 17 Rewind button ( 4 REW)

  • 18 Fast-forward button (►► FF)
  • 19 Playback indicator (green)
  • 20 Playback button (► PLAY)
  • 21 Stop button ( STOP)
  • 22 Recording indicator (red)
  • 23 Recording button (O REC)
  • 24 Pause indicator (green)
  • 25 Pause button (II PAUSE)
  • 26 POWER switch
  • 27 EJECT button
  • 28 TIMER STANDBY select switch
  • 29 Power cord
  • 30 LINE IN (REC) terminals
  • 31 LINE OUT (PLAY) terminals
  • 32 Metal tape bias select switch
  • 33 Voltage select switch (KD-A5A/B/E/U)
  • 34 Remote control socket
  • 35 REC/PLAY socket (KD-A5B/E)
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Main Parts Location

  • 1. Front panel ass'y
  • 2. DC solenoid ass'y for playback
  • 3. Reel motor
  • 4. Geared and oil-damped ass'y
  • 5. Variable resistor (INPUT LEVEL control)
  • 6. Meter cover
  • 7. LED P.W. board ass'y
  • 8. Hole element P.W. board ass'y
  • 9. Power switch
  • 10. Power transformer
  • 11. Control P.W. board ass'y
  • 12. Main amp. P.W. board ass'y
  • 13. Metal switch P.W. board ass'y

Mechanical parts are the same as model KD-A6. See the service manual of KD-A6A/B/C/E/J/U (No. 4179 – page 4).

Maintenance

To get long, trouble-free service, maintenance is important. Do not forget cleaning and demagnetizing.

Cleaning

After long, the heads and tape part – capstan, pinch roller, etc. – will become dirty with dust or magnetize particles. Dirty heads cause imperfect erasing or hogj frequency drop-off. A dirty capstan and pinch roller will cause unstable tape speed, leading to increased wow and flutter. Always keep them clean by following the procedure below.

1. Heads

  • 1) Remove the front transparent cover.
  • 2) Press the EJECT lever to open the cassette door.
  • 3) Use the head cleaning stick to wipe the surface where the tape comes into contact with the head.

(It is effective to moisten the cotton with alcohol.)

2. Pinch roller and capstan

Perform the cleaning in the same manner as for the heads.

* Do not use any cleaner besides alcohol or a specifically prepared tape head cleaning solution.

3. Cleaning the cabinet and panel

Wipe the cabinet and panel clean with a soft cloth dipped in a neutral cleaner. Do not use thinner, benzine, alcohol or other strong slovents, as these will cause damage to the surface finish of the cabinet and panel.

Demagnetizing

The heads are made from a material resistant to magnetization, but after long use they may become magnetized. A magnet brough into their vicinity can magnetize the heads, causing excess noise. If noise seems to have increased, demagnetize the heads with a head demagnetizer through the following procedure.

  • 1. Turn the POWER switch OFF.
  • 2. Wrap the tip of the demagnetizer with vinyl tape or soft cloth so as not to damage the head surface. Switch on the demagnetizer and bring it close to the head.
  • Move the tip of the demagnetizer slowly first to the left and right, then up and down in front of the head. Gradually move it away from the head and switch it off at a distance of more than 30 cm (12").
  • 4. The rase head need not be demagnetized. The capstan shaft and tape guide should be demagnetized in the same way as the record/playback head.
  • * Do not bring a magnetized metallic object (a screwdriver. for example) near the head as this will increase noise.
Oiling

Feed one or two drops of machine oil to the rewind roller shaft, pinch roller shaft and magnet pulley shaft once or twice a year under normal conditions of use.

Avoid oiling them excessively, or rotation may become irregular because of oil splashes.

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Removal of the Main Parts

This cassette deck which features a compact design and high parts which are closely arranged. Take special care when servi

ENCLOSURE ASSEMBLY

1. Cassette door ..

  • Depress the EJECT button to open the cassette door. Hold it upward (about 5 mm) to unlock its pawls - ①. (left, right and lower sides). Remove the cassette door to this side - ②.
  • Lever knobs (INPUT SELECT, ANRS, TAPE SELECT 2 pcs.) –4 pcs. in total ...... Pull them off to this side · (3).
  • Level control knobs (INPUT LEVEL L and R, OUT-PUT LEVEL) ...... Pull them off to this side - (4).
  • 4. Top cover ...... Remove 4 screws fastening the top cover - (5).
  • 5. Bottom cover ...... Remove 4 screws fastening the bottom cover - (6).
  • 6. Front plate ass'y ...... Remove 6 screws (3 screws on upper side and 3 screws on bottom side) 7. (Removed with control switch ass'y)

When adjusting or replacing REC/PB or Erase head ......

  • 1) Remove the wires of the control switches from the wire clamps after having removed the top cover.
  • Remove the 2 screws positioned below the control switches (on the bottom of the deck) and pull the control section forwards — no need of removing the front panel ass'y.
Caution

When assembling the control switch ass'y to the front panel, do in the order of the numbers as below so as not to damage the front panel.

  • 1) Wrap the sharp edges of the front panel with vinyl tape, etc.
  • 2) Insert the control switch ass'y in the front panel.
  • 3) Remove the vinyl tape
  • 4) Fasten 2 screws for the control switch ass'y.

(Bottom view)

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et design and high performance uses miniature-sized ial care when servicing it.

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ELECTRICAL PARTS

  • 1. Main amp. P.W. board ass'y
    • 1) Remove the washer and nut ① fastening the OUT-PUT LEVEL V.R. shaft.
    • 2) Remove the 4 screws 2 fastening the 4 lever switches.
    • 3) Remove the 4 screws (3) on the bottom side fastening the main amp. P.W. board ass'y to the amp. chassis.

MECHANICAL ASSEMBLY

  • 1. Remove the screw (1) fastening the arm of gear-oil damper (left side of the cassette holder).
  • 2. Remove the 4 screws (2) fastening the mechanical bracket to the amp. chassis.
  • 3. Remove the screw (3) fastening the mecha. chassis to the front bracket.
  • 4. Remove the screw ④ fastening the joint bracket to the front panel (upper side).

Remove the 4 screws ④ on the bottom side fastening the control P.W. board ass'y to the amp. chassis.

No. 4182

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  • Remove the pin (5) holding the remote bar. Remove the screw (6) fastening the power switch bracket. Remote the 2 screws (7) fastening the power switch.
  • Power transformer Remove the 2 screws and 2 washers fastening the power transformer.

Remote ba

  • REC/PB head ...... Remove the screw 1. Remove the screw 2 for head adjustment.
  • Erase head ...... Remove the screw (3). Remove the screw (4) for head adjustment.
  • 3. Pinch roller arm ass'y ...... Remove the E-ring (5).
  • 4. Supply reel disc ...... Pull out the reel stopper 6.
  • 5. Take-up disc ...... Pull out the reel stopper ⑦. Remove the counter belt.
Note

  • Remove the reel disc stoppers with a piece of sheet metal inserted between the reel disc and the stopper. Be careful not to stain the counter belt.
  • 6. Reel motor ...... Remove the 3 screws (8) fastening the reel motor.
  • 7. Capstan motor .....
    • Remove the screw (9) fastening the rubber stopper. Remove its motor belt.
    • 3) Turn the motor counter clockwise and pull it for removal.
Note:

When replacing the motor, check the following items. 1) Is the motor placed in the correct position?

  • (Don't deflect the motor at mounting it.)
  • 2) Does the capstan belt run in the center of the motor pulley?
  • 3) Does the capstan belt run in the center of the flywheel?

Power switch

Bracket

-6)

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Main Adjustments

[1] Equipment and measuring instruments used for adjustment

1. Electrical adjustment

  • 1) Electronic voltmeter
  • 2) Audio frequency oscillator
  • (range; 50–20 kHz and output 0 dB with impedance 600 Ω)
  • 3) Attenuator
  • 4) Standard tapes for REC/PB Maxell UD – SF tape TDK SA – SA tape SCOTCH METAFINE – Metal tape
  • 5) Reference tapes for playback (JVC Test Tape) VTT-658 (for head azimuth adj.) VTT-656 (for motor speed, wow flutter adj.) VTT-664 (for Reference level 1 kHz) TMT-6266 (for playback frequency response)
  • 6) Resistors

100 Ω (for measurement of the bias current) 600 Ω (for attenuator matching)

2. Mechanical adjustment

  • 1) Gauge for checking the head position.
  • 2) Torque gauge
  • 3) Blank tape (C-120) for tape running checker.

[II] Adjustment and repair of the mechanism

TROUBLESHOOTING HINTS

1. Azimuth adjustment and head replacement

  • 1) Remove the wires of the control switches from the wire clamps after having removed the top panel.
  • Remove the two screws positioned below the control switches (on the bottom of the deck) and pull the control section forwards.
  • With the control section pulled out, azimuth adjustment and/or head replacement can be performed. With the JVC cassette deck series of KD-A6, KD-A5 and KD-A8 models, the adjustment or replacement can be performed more easily than with conventional cassette decks which require removal of the entire mechanical section for the adjustments and/or replacements.

2. Tape-to-head contact adjustment

  • 1) Turn the adjusting screw for aligning the erase head until it stops. Then, turn the screw in the reverse direction by 225° (a 5/8 revolution).
  • 2) Check the tape-to-head contact using a C-120 tape having pads.
  • 3) Check it again with a Metal tape.

Checking method: Record a 400 Hz or 1 kHz signal with 0 VU + 20 dB. Erase the recording. Check if the erasing is satisfactorily performed.

4) After adjustment, apply screw bond on the adjusting screw to prevent its loosening.

ltem Adjustment Adjusting
point
Standard
value
Remarks
Adjusting record/
playback head
position
  1. Connect an electronic voltmeter to the
    LINE OUT terminals.
  2. Play back the VTT-658 test tape.
  3. Adjust the head angle with the screw A
    until the reading of the electronic volt-
    meter becomes maximum for both chan-
    nels.
  4. After adjusting, set the screw with screw
    bond.
Screw A Maximum
  1. If the head is worn, discon-
    nected or exceedingly mag-
    netized so as not to provide
    the necessary characteristics,
    replace it with a new one.
    After replacement, the head
    position adjustment as well
    as the playback level adjust-
    ment, the bias current adjust-
    ment and the recording level
    adjustment are all necessary.

(Adjust the mechanism or confirm that it is in normal operating condition prior to the adjustment of the electrical circuit.)

Page 10
ltem Adjustment Adjusting
point
Standard
value
Remarks
Adjusting erase
head height
Employ a special cassette (C-120) from
which parts of the casing, where the erase
head, record/playback head and capstan
engage, has been cut away. Perform tape
transport with the cassette tape. Adjust
Screw C
  1. If the output difference be-
    tween the left and right chan-
    nels exceeds 3–4 dB, the
    head is defective.
    Replace it with a new one.
the screw C until the tape runs in the center
of the erase head tape guide.
(See "Troubleshooting hints" aforesaid.)
Be sure to perform this adjust-
ment after replacing the erase
head.
Correcting Discorrecting
Tape guide
Tape
Adjusting motor
speed
Connect a speed meter to the LINE OUT
terminals. Play back the VTT-656 test tape.
Adjust the semi-fixed resistor in the motor
until the reading of the speed meter is
3000 Hz.
Semi-fixed
resistor in
the motor
case
3000 Hz If the speed meter functions as
a wow and flutter meter, also,
connect the deck to the INPUT
terminals of the meter.
Checking play-
back torque
Employ a torque testing cassette tape for
the checking, or remove the cassette cover
and use a torque gauge.
40—70
gr-cm
If the standard torque is not
obtained, replace the take-up
disc assembly.
Checking fast
forward torque
Measure the torque in the fast forward mode
in the same manner as in the above.
More than
70 gr-cm
  • If the standard torque is not obtained, perform the following.
  • Clean the capstan belt, the idler circumference, the motor pulley, the take-up reel disc circumference, the flywheel circumference, etc.
  • Replace the belt and idler.
Checking rewind
torque
Measure the torque in the rewind mode in the same manner as in the above. More than
70 gr-cm
If the standard torque is not ob-
tained, clean the capstan belt,
idler, motor pulley, flywheel
circumference, rewinding idler
circumference, left reel disc cir-
cumference, etc.
Adjusting the
auto-stop
mechanism
Perform the adjustment with the 2-screws securing the solenoid.
Checking wow
and flutter
Connect a wow and flutter meter to the
LINE OUT terminals.
Play back the VTT-656 test tape.
Check to see if the reading of the meter is
within 0.04% (WRMS).
If the reading becomes moving
value even if conforming to the
standard, a re-claim may be
raised. Repairs are necessary.

Damping gear oil

Oil employed – Torque grease specified by JVC (KANTO KASEI GP-608) Applying method – Apply in both concaved sections as shown in the figure.

Page 11

[III] Repair of wow flutter

If wow and flutter increase, check the following points. If there is defect in revolving parts, the wow and flutter generated will increase in proportion to the number of revolutions.

Play a 3000 Hz test tape, and defective part can be detected from the sound.

Section Trouble Repair ,
Capstan and flywheel Capstan shaft has excessive run-out
Flywheel turns heavily.
(shaft seisure, thrust play, etc.)
Replace flywheel.
Clean the capstan shaft and the groove in the fly
wheel.
Apply oil to the metal position.
Replace the capstan assembly.
Pinch roller Rough rotation (Deformation scratches,
or dust)
The angular position of the pinch roller
is not correct.
The pinch roller pressure is not correct.
Replace pinch roller, or pinch roller spring.
Clean the pinch roller or apply oil to the rotary
shaft.
Adjust the pinch roller so that it is parallel with
the capstan shaft.
Replace the pinch roller spring.
Belt Belt has undue run-out.
Belt is dirty or slippery.
Clean the belt.
Replace the belt.
Back tension Back tension is irregular, or back tension is too strong. Replace back tension spring (under supply disc).
Motor Motor shaft has undue run-out.
Motor pulley is oily and dusty.
Replace motor.
Clean motor pulley.

[IV] Electrical circuit adjustment location

Main Amp. P.W. Board

Page 12

[V] Electrical circuit adjustment procedure

In the steps marked by an asterisk (*), adjustment should be performed, however, only checking is sufficient with steps other than those.

Adjustment should be performed in the order of steps 1, 2, 3 .....

Step Item Adjustment Adjusting
point
Standard
value
Remarks
1* Playback
frequency
response
  • Play back test tape TMT-6266 for following adjustment.
  • Adjust VR101, 201 so that 6.3 kHz signal and 333 Hz signal gains become flat response.
  • If 10 kHz signal gain become less than 333 Hz signal gain, insert the receptacle wire (Lo or Mo) to its tab L1 (M1) or
L 2 (M 2 ).
6.3 kHz,
response.
again.
If 10 kHz
adjust VF
receptacle
receptacle
And ther
IO kHz signa
If not flat, a
signal inc
R101, 201
tab for adju
wire.
h, check 333 kHz,
als to become flat
djust VR101, 201
rese and can not
or not select the
istment, open the
2* Adjusting
playback
level
  1. Play back the VTT-664 Reference tape
    (1 kHz) with the equalizer switch set to
    the NORMAL position.
  2. Adjust VR102 and VR202 until the
    LINE OUT becomes about -8 dBs.
VR102,
202
—8 dBs
(0.3 V)
  1. This adjustment becomes necessary
    when a change in playback level
    results (for example, due to head
    replacement).
  2. Perform this adjustment with the
    ANRS switch set to OFF and with
    the OUTPUT level control set max.
3* Adjusting
VU meter
sensitivity
  1. Set the cassette deck to its recording
    mode.
  2. Apply a 1 kHz, approx10 dBs signal
    to the LINE IN terminals.
  3. Adjust the recording level controls until
    the signal is available at8 dBs at the
    LINE OUT terminals.
  4. Adjust VR106 and VR206 until the VU
    meters deflect to 0.
VR106,
206
0 VU Perform the adjustment when the parts are replaced.
4* Checking
record/
playback
frequency
response
Record 1 kHz, 50 Hz and 12.5 kHz signals
at an input level of 0 VU –20 dB.
Play back the tape.
Check to see that the 50 Hz and 12.5 kHz
signal output deviations fall within the
standard range, using the 1 kHz signal out-
put as a reference. (It is basically desirable
that the 1 kHz, 50 Hz and 12.5 kHz signal
outputs are the same.
For normal
tape:
VR107,
207
For chrome
tape:
VR109,
209
For Metal
Reference
frequency;
1 kHz
0 ± 3 dB
at 50 Hz
0 ± 3 dB
at 12.5 kH
This checking should be performed
for normal and chrome tapes and
for both right and left channels.
5* Checking
recording
bias cur-
rent
Record 1 kHz, 50 Hz and 12.5 kHz signals
at an input level of 0 VU –20 dB. Play back
the tape.
Adjust VR107 and VR207 (for a normal
tape), VR109 and VR209 (for a chrome
tape), VR108 and VR208 (for a metal tape)
until the indicated deviation of the 10 kHz
signal output from the 1 kHz signal output
becomes 0.
As no bias current at REC-PAUSE mode,
must check recording bias current at REC-
PLAY mode.
tape:
VR108,
208
Output
deviation:
0
(gp)
escodser
H
50H
  1. Bias current adjustment for a cassette deck should generally be performed referring to the record/playback frequency response. This is because the frequency response of a cassette deck depends more greatly upon the bias current than does that of an open reel deck.
    The current measuring method described below is an alternative one.
  2. If the bias current is not properly adjusted, the record and playback characteristics become as shown below.
Increase in high frequencies (with a small bias current) Decrease in high frequencies (with a larger bias current) Iz 1kHz 10kHz Frequency (Hz)
Page 13
Step Item Adjustment Adjusting
point
Standard
value
Remarks
  • Alternative method
  • 1. Set the deck to its recording mode.
  • 2. Connect a 100 Ω resistor to the grounding terminal (+ terminal in playback) and the lead wire of the head as shown below.
  • 3. Measure voltage at both ends of the resistor with electronic voltmeter.
Reference
value
With nor-
mal tape;
30 mV
With
chrome
tape;
42 mV
With Metal
tape:
65 mV
  1. In order to distinguish the – terminal of the head from its + terminal, touch the terminals with a finger while the deck is in the playback mode.
    The VU meters deflect when the – terminal during recording is touched. (For a record/playback head, the polarity is reversed according to whether recording or playback.))
  2. Be sure to employ a shielded wire.
6 Adjusting
recording
level
  1. Apply a 1 kHz, approx10 dB signal
    to the LINE IN terminals. Adjust the
    recording level controls until the signal
    is available at -8 dBs at the LINE OUT
    terminals.
  2. After checking to see if the VU meters
    point to 0, record the signal applied to
    both left and right channels using a nor-
    mal tape.
  3. Play back the recorded part.
    Perform the recording signal adjustment
    with VR104 and VR204 so that the VU
    meters deflect to 0.
VR104,
204
0 VU The level difference between left and
right channels for normal tape, chrome
tape and metal tape should be less than
1 dB (1 VU). Perform the adjustment
using a normal tape, level difference
between recording and playback for
CrO 2 and metal tapes should be less
than 1.5 dB, and that between left and
right channels should also be less than
1 dB.
7 Checking
record/
playback
signal dis-
tortion
  1. Record a 1 kHz, 0 VU -8 dBs signal to
    LINE IN terminals and perform record-
    ing with the VU meters pointed to 0.
  2. Play back the recorded part. Check the
    output with a distortion meter to see if
    the value conforms to the standard value.
Normal
tape;
Less than
1.2 %
Be sure to perform this adjustment fol-
lowing bias current and recording level
adjustments.
8 Checking
signal to
noise
ratio in
record-
ing/play-
back
  1. Record a 1 kHz, 0 VU signal.
    Stop the input by disconnecting from the
    terminal to perform non-signal recording.
  2. Play back the recorded part.
    Measure the 0 VU recording output and
    the non-signal recording output for com-
    parison using an electronic voltmeter.
    Check to see if the value conforms to the
    standard value.
Normal
tape;
More than
42 dB
Chrome
tape;
More than
42 dB
Apply an output (-72 dBs) to the MIC
terminals with the recording level con-
trols set to maximum so that the VU
meters deflect to 0.
9 Checking
erasing co-
efficient
  1. Apply a 1 kHz signal to the LINE IN terminals.
    Adjust the recording level controls until the VU meters deflect to 0.
  2. Perform recording with the signal enhanced by 20 dB.
  3. Erase a part of the recording.
  4. Measure the output difference between the erased part and non-erased part to compare with an electronic voltmeter.
More than
65 dB
For the measuring, connect a band pass
filter between the deck and the elec-
tronic voltmeter.
Page 14

Block Diagram

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Amplifier (Recording system) Super ANRS circuit IC101 TAT000351-01 Output level control (on the front panel) REC/PB selector Line amo Input select switch X108 2501327 SC1684 Line out Muting 2SC1684 (R.S) Input level control leadphone Microphoe amp (on the front panel) amp. Microphone X109 7777 ر 1C902 UPC4557 1/2) Headphone jack Rec muting Bias trap X112 2SD468 (B.C) Rec Head Rec хнз Таре level 5 Rec Mute Multi-peak level circuit adi. _____ Multi-peak 10903 level LBI416 indicator Bias OSC. circuit Bias adi. E. Head X908 2SCI684(R.S) 2SC1685(R.S Vor. [Playback system] REC/PB Selector Line amp Head amp PB Head X108 X104 2SC132 (T.U) 2132- P.B level adj.

,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,

Page 15

Page 16

Integrant Circuit

(Mecha. control)

IC501 M54410P See the service manual of KD-85A/B/C/E/J/U (No. 4165 – page 7).

Page 17

Standard Schematic Diagram of KD-A5 (Amprifier Circuit)

2 3 4 5 6 | 7 8 9 10 | 12 | | 3 | | | 4 15 16 18 19 21
1 9.2 8.6 8.0 7.6 5.5 5.1 1.0 4.8 8.8 8.8 0.2 0 0 0.7 17.7 8.9 10.1 8.9 10.1 11.3
C.Tester 9.0 8.5 8.1 7.9 5.8 2.0 1.0 0.5 9.0 9.0 0.2 0 0 0.8 18.1 9.0 10.3 9.0 10.3 11.
201 9.3 8.63 7.7 7.6 5.2 5.1 .1 4.6 8.4 8.3 0.4 0 0.1 0.7 17.1 8.4 9.7 8.4 9.7 11.0
201 E.Voltmeter 9.2 8.5 8.0 8.0 5.5 2.0 1.1 0.6 8.8 8.8 0.4 0 0.1 0.7 17.8 8.8 10.1 8.8 10.1 11.0
10001 C.Tester 10.4 10.4 10.4 0 10,4 10.4 10.4 20.9
10.901 E.Voltmer 10.2 10.2 10.2 0 10.2 10.2 10.2 20.5
10000 C.Tester 10.4 10.4 10.4 0 10.4 10.4 10.4 20.9
10902 E.Voltmeter 10.2 10.3 10.2 0 10.2 10.3 10.3 20.5
C.Tester 0 0 0 2.7 2.7 0 0 12.0 0 0 0 0 0 0
10903 E.Voitmeter 0 0 0 2.7 2.7 0 0 12.3 0.3 0.3 0.3 0.5 0.5 0 ]
X51 Е D В Remote Cont
Rec Muting
O Tastar 0 20.5 0 ON
C. Lester 0 0 0 OFF
E Voltmatr 0 20.6 0 ON
E.vonnen 0 0 0.7 OFF

1. Unless otherwise specified, all resistors are 1/4 W, ± And all capacitors are 50 V fixed ceramic capacitors

2. UF – Unflamable carbon resistor

MF – Metal film resistor

OMF- Oxided metal film resistor

Ta – Tantalum solid electrolytic capacitor

LL - +20% low leak current electrolytic capacit

Page 18

Circuit)

8.9 10.1 11.2 15.2 CC 9.0 10.3 11.5 11.5 11.6 15.7 8.4 9.7 11.0 14.9 CC
9.0 10.3 11.5 11.5 11.6 15.7 8.4 9.7 11.0 14.9 0 FF
8.4 9.7 11.0 14.9 0 )N
FF
8.8 10.1 11.4 15.4 N

istors are 1/4 W, ± 5% carbon resistors.

  • ceramic capacitors or 50 V carbon resistors.
  • or PP Polypropylene capacitor
  • or
  • tic capacitor
  • lectrolytic capacitor
  • MM Metallized mylar capacitor NP – Non-polarized electrolytic

PS – Polystyrene capacitor

  • capacitor
  • 3. Blue line shows the signal at playback.

Red line shows the signal at recording and +B circuits.

4. parts are safety assurance parts. When replacing those parts, make sure to use the specified one.

Page 19

Standard Schematic Diagram of KD-A5 (Mecha. Control Circuit)

1 2 3 4 5 6
2 3 4 5 6 7 8 9 10 | || 12
IC501 At PLAY
operation 0
At STOP
operation 0
At FF
operation 0
At REW
operation 0
At PAUSE
operation 0
At REC
operation 0
Playback
cassette
0 REC 5 PAUSE 5 PLAY 5 REW
А Others 5
PAUSE
Others 5 Others 5
PAUSE 0.15
5
FF.REW
Others 5
5
Others 5 Others 5 0 Recording
cassette
5 Others C BEW 0.0 Others 0.1 Other
502 Other 5 Others 4 5 Others 0.07 .7 REW
503 PLAY 5 FF
and 0
PLAY 0.2 REW 0 PLAY
and 0.4
PLAY.FF
REW 3.5
U PLAY A 3 Others U.
PLAY
15 Others 0 .25 Others 3.8
PLAY 0.1
Others 0.2
PLAY 2.1
5 Others
Others 0.1 REW
Others 4
Others 5 Others 3.8 FF
Others 1.7
Others 0.15 0 Others 0.1 Other s 5 Others 5 Others 0.2 ? Others
504 0.9 ngi 3.4 Acto Stop AUTO STOP 0 REC U.I REC 5
в L 0.5 0.9 3.4 Others 0.5 Others 0.6 Others 5 0 Others 5 Others 5 0.11 5 3.4
2 ſ • • PLAY DRIVE
TO AMP PWB [(59) + | 1050 1C501
M54410P
502 HD 74001
503 or SN 740
DON 2560 D511 R505
A $270
I.2
.2
K §
┛╵╻┍╧╍┥┿╍╍╍ 2 ┥╽┌┼╴
C592
0.0IP
C593
0.0IP
STOP FF-0- R502
IK
R ┽┾┼┽╸
с MW 4540
REMO CON
2520684(R,
2520684(R,
╓┚┊╎╽╇┼
┊╶╧┇╋┝┼
HEMO REW C503
10000+++C5
10V=+22
6.3
8504
5.6K
25
3V
| +
– Die ode — PAUSE II -O 25 1C 502-4
┝┧╴╺╋┿┿╍
╺┽┽╼┑╿╎╿└
B 9
GND AR
R508 270
10.10502-3
7 6 5 4 3 2 R50 R510 270 508 (0504-3) ÷ 44-
– Tra nsistor – ן ה ייקראלין אין א R523 2.2K
D 10 2 IN34A SIOK ┝──┤┼┼ X502
2SCII62
(B,C)
74
10
W
Л 4A C507
3 2200
6.3V ++
D50 STOP 8 j27
5K
ECE B ECB 55070000 88 R517 STANDBY R553
SIOK
C504-4 X512
4-2
0P 6 R537
28K
28K
28K
+ 28V
+ 10
+ 10
+ 10
+ 10
+ 10
+ 10
+ 10
+ 10
r+++-
REC++OFF++PLAY) R516 C504-1 4.7K
ſ VOLTAGE IMER SW PWB 1.4148 25C458
(C,D)
R541 22
30 x507
25C1213
(CD)
2508
2502
2502
2502
2502
2502
250
250
250
25
533k
Е L SELECT SU
QSS2325-OI
≚240V a
240V a
2 a
2 a
2 a
2 a
2 a
2 a
2 a
2 a
2 a
2
6.3V POWER SUPPLY
ECB VOLTAG
SELE
QSS232
ic
ct sw
5-011240y
+ 0000 0516 0514 ×513
2SC458(CD)
2 R547 1/4
4+3.3 W
6 470 P
SOI
POWER SW
POWER TRANS D FUSE 2
O
TI.6A
9
R548
33 (F)
· 1 POWED TRANS VTP66C3-011
VTP66C3-0118
(D-A5AWITH 1
S 522 001 C520
519 100+2
513
513
513
513
513
c
Powe MODEL YOLTAGE SELECT SW POWER T
F 0FH728M-
0.022M
120V
POWER O C C MODE KD - 458 WITH HOUT PLUG
MQDEL ے گالاتے
sw
OZ20 100V °− 0
KD-AS c/J QSPHIO 222 ~
X51 2 X 509 3 X 50 5 X 507
AUTO S TOP FF 1 C B E ОВ E
A more than 1.5 FF 8 .4 14 .5 PLAY 6
- FF 9
.3 PLAY
FF
5.4 REW
8.7
0.75 REW 9.2
L Other unde er 1 0.3 0 Others ( 0.08 Others ( 0.7 Others 0 .01 15 .5 Others 0 0.1 Other 0.01 Others 0.07 Others 0.07

No. 4182

Page 20

ircuit)

X 506 X510
į B E С В E С В E С В
REW 0.75 REW 9.2 14.5 REW 9.1 REW 9.1 PLAY FF
0.75
REW 8.5 REW 0.07
II. Others 0.07 Others 0.07 15.5 Others 0.07 0 Others 0.07 Others 0.1 0 Others 0.07 Others 0.7
Page 21

Wiring Connection (1) of KD-A5

Page 22

Page 23

Wiring Connection (2) of KD-A5

KD-A5 A/B/E

KD-A5 U

Enclosure Assembly (Except P.W. Board

Ref. No. Par
1 VKL31
2 VKL42
3 VJD427
4 T47861
5 VKWA1
5
6 VKZ41
/ VKL45
8 VKL43
9 VKS31
10 VK541
11 VKL42
12 VKZ41
13 VKS410
14 VKL41
15 VKS410
16 VKZ41
17 VKW30
18 VKW41
19 VKL44
20 VKZ41
21 VJT202
22 TJL344
23 VKY41
24 VKY41
25–32,34 ZCKDA
ZCKDA
26 VJD213
27 VJD425
28 VJD425
29 VJD429
30 νγτα4
31 VJD42
32 VJD429
33 VGM01
34 TJE349
35 VKL44
36 VJD316
VJD316
37 VXP40
38 VKW30
39 VYSH2
40 VKS414
41 VXS40
42 VXP402
43 VKW30
44 VKS414
45 VXP40
46 E48981
47 VXL40
VXL40
48 VXL40
VXL40
49 VXL40
VXL40
50 VXQ40
Page 24

Enclosure Assembly and Electrical Parts List (Except P.W. Board Parts)

A Parts are safety assurance parts.

When replacing those parts, make sure to use the specified one.

Ref. No. Parts No. Parts Name Remarks Q'ty
1 VKL3178-00B Holder Plate Ass'v 1
2 VKL4213-002 Panel Plate 1
3 V.ID4273-001 Indicator 1
4 T47861-001S Pilot Lamo 1
5 VKW4133-001 Knob Spring 1
6 VK74120-001 Sheet 1
7 VKI 4507-001 Lamp Bracket 2
8 VK14380-00A Cross Bar Ass'v 1
9 VKS3102-001 Rack Plate 1
10 VKS4110-002 Brake Arm 1
11 VKI 4271-001 Bubber Betainer 1
12 VK74111-001 Bubber Tire 1
13 VKS4109-004 Brake Drum 1
14 VKI 4169-00A Gear Frame Ass'y 1
15 VKS4108-003 Spur Gear 1
16 VK74123-001 Collar 1
17 VKW3001-006 Spring 1
18 VKW4106-001 Torsion Spring 1
19 VK1 4488-00A Arm Ass'v 1
20 VKZ4112-001 Stop Ring for Arm Ass'v – Cassette Holder 1
21 V IT2024-002 Cassatta Lid 1
27 T.II 344518-02 "SA" Mark 1
23 VKY4156-001 Cassette Spring (1) 2
24 VKY4157-001 " " (2) 1
25-32 34 ZCKDA5Y1-CBF Front Plate Ass'v KD-A5A/C/J/U 1 set
ZCKDA5V2.CBE KD-458/F 1 set
26 V ID 2135-002 Meter Escutcheon 1
20 VID4256-001 1
28 V ID4257-001 1
20 VJD4294-001
30 VYTA435-001 Blind 1
31 V ID4259-001 for Fiect 1
32 VID4295-001 for Power 1
33 VGM0110-008 Level Meter 2
34 T.IF349408-02 Counter Lens 1
35 VK14440-001 Switch Bracket 1
36 VID3167-001 Button Case KD-454/C/1/U 1
00 VJD3167-002 KD-A5B/F 1
37 VXP4023-002 Push Button 6
38 VKW3001-019 Compression Spring 6
39 VYSH203-001 Button Spacer 6
40 VKS4147-001 Switch Holder 1
41 VXS4019-001 Knob for Timer Switch 1
42 VXP4024-00A Knob Ass'v for Eiect 1
43 VKW3001-031 Compression Spring 1
44 VKS4148-001 Remote Bar 1
45 VXP4032-001 Knob for Power Switch 1
46 E48981-001 Stopper Pin for Power Switch
47 VXL4060-00A Knob Ass'y for Input (Right channel) KD-A5A/C/J/U 1
VXL4068-00A Volume Knob (R) Ass'y KD-A5B/E 1
48 VXL4061-00B Knob Ass'y for Input (Left channel) KD-A5A/C/J/U 1
VXL4067-00B Volume Knob (L) Ass'v KD-A5B/E 1
49 VXL4062-00A Knob Ass'y for Output KD-A5A/C/J/U 1
VXL4069-00C ,, · KD-A5B/E 1
50 VXQ4017-001 Lever Knob 4
Page 25
Ref. No. Parts No. Parts Name Remarks Q'ty
51–53 ZCKDA5Y-CCA Cassette Lid Ass'y 1
51 VJT3031-001 Cassette Door 1
52 VJT3032-001 Door Plate 1
53 VJZ4008-001 Double Face 1
54 VJD3168-001 Jack Escutcheon 1
55 VKL1139-001 Bottom Cover 1
56 VJF3001-001 Foot 4
57 VKL1138-001 Top Cover 1
58 VKL3001-002 Special Screw 4
59 VYN2047-002GA Name Plate KD-A5A 1
" -001GA KD-A5B | 1
" -003GA KD-A5C 1
" -004GA " KD-A5E | 1
′′ -005GA KD-A5J 1
-006GA KD-A5U 1
60 E48729-002 Plastic Rivet 2
61 VKL4441-001 Switch Bracket for Power Switch 1
62 USP2111-011 Push Switch KD-A5A/E (Power SW) 1
-011BS KD-A5B (Power SW) 1
USF1110-222 1
62 -221
OEA720M 222
M.P. Capacitor 1
03 OFH72BM 222
OFH530M-223 1
64 T47047-001 Condenser Boot KD-A5U/U 1
65 TAP344324-01 Power Transformer
00 TAP344324-01 KD-A5B 1
TAP344325-01 KD-A5D/L 1
VTP66U3-011 KD-A5U 1
66 F4932-002 Special Washer for Power Transformer 2
67 TAW000504-01 Connector 2
68 VKL1136-001 Front Bracket 1
69 QSS2301-101 Slide Switch for Timer Switch 1
70 VMW4531-001 P.W. Board for Switch 1
71 VKS2104-001 Lamp Hood 1
72 QMG1121-003 Lamp Holder for Lamp 2
73 QLP4101-005S Lamp VJZ4006-001 = Lamp Shade 2
74 VKL1137-003 Rear Bracket KD-A5C/J 1
.004 KD-A5A/U 1
′′ -005 ,, KD-A5B/E 1
75 QMP2560-200 Power Cord with Plug KD-A5A 1
QMP9017-008BS Power Cord KD-A5B 1
QMP1200-200 Power Cord with Plug KD-A5C/J 1
QMP3900-200 KD-A5E 1
QMP7600-200 KD-A5U 1
76 QHS3876-162 Strain Relief Bushing KD-A5A/C/E/J/U 1
····· KD-A5B 1
//
70
VK24001-010 Wire Holder 3
70 0000001 1
/9 US52301-006 Slide Switch 55 1
0U
01
V IVIVV4533-001 F.W. Board 1
83 VIXW4153-004 noider Spring (K)
Sheet
VIN2-120-001 JUCCI
Page 26
Ref. No. Parts No. Parts Name Remarks Q'ty
84 VYSH106-028 Spacer 1
85 T47818-002 " 3
86 TJF338415-01 Foot 3
87 VKL4503-001 Bracket 1
88 VKZ4001-011 Wire Holder 3
89 VYSR108-003 Spacer 1
90 VYSH103-009 1
91 VKL4506-001 Transformer Bracket 1
92 QMC0888-008 DIN Socket Ass'y for Remote Control 1
93 QMG1321-002BS Fuse Holder KD-A5B 1
94 QMF51A2-R20LBS Fuse KD-A5B 1
95 *TAZ000509-08 Fuse Seal KD-A5B | 1
98 QSS2325-011BS Slide Switch KD-A5B, for Voltage Selector 1
" -011 KD-A5A/E " 1
QSR0084-001 Voltage Select Switch KD-A5U 1
99 VKL4275-001 Bracket for Voltage Select SW. (KD-A5U) | 1
100 Q03095-206 Washer | 1
101 Q03093-524 Rubber Tire 1
102 ONS26007 ,, Gear Frame Ass'v 1
103 BEE2000 E Ring Spur Gear x 1, Arm Bracket x 1, Eject Knob x 1 3
104 BEE2500 Head Plate Ass'y – Cross Bar Ass'y 2
105 DPSP4012ZS Screw Power Transformer 2
106 LPSP2604Z ,, Timer Switch x 2, Bracket x 1 3
107 1 PSP2606Z Bottom Case 2
108 L PSP2608Z ,, Spur Gear 1
109 LPSP3006ZS Power Switch x 2, Voltage Select SW x 2 4
110 SBSB2606Z Tapping Screw Lamp Bracket x 2, Switch Holder x 2 4
111 SBSB2610Z Switch P.W. Board 3
112 SBSB3005R Rear Bracket x 1, Jack Cover x 2 3
113 SBSB30067 Gear-oiled Damp Ass'y x 2, Bottom Cover x 5, 26
Mecha. Ass'y x 4, Switch Bracket x 2, Front
Bracket x 6, Rear Bracket x 4, Lug x 1, Wrapping
Terminal x 1, Fuse Holder (KD-A5B) x 1
114 SBSB3008Z Foot x 4, Fuse Holder x 2 6
115 SDSP2605R Screw for P.W. Board (VMW4533-001), Remote Socket x 2, 5
Slide SW (S5) x 2
116 SSSP2604N Button Case – Switch Bracket 3
117 SBSB3006V Amp. P.W. Board x 4, Control P.W. Board x 4 8
118 LPSP3006VS Lever Switch 4
119 SDBP2005N | 1
120 SDSB3006Z front plate 3
121 WNS4000N Washer 2
122 WLS4000 Lock Washer 2
123 NTB3000S Nut KD-A5A/B/E/U for Voltage Selector 2
120 SDBP3010BS Screw " 2
124 000100000 00101 1
Page 27

Page 28

Page 29

KD-A5A/B/C/E/J/U

Mechanical Component Parts

No. 4182

- 22 -

Page 30

- 22 —

Page 31

Mechanical Component Parts List

Ref. No. Parts No. Parts Name Remarks Q'ty
1 VKL1118-00D Chassis Base Ass'y 1 set
2 VYSR201-003 Spacer 1
3 VKL4361-002 Brake Bar 1
4 VYSF101-012 Spacer 2
5 VKW4145-001 Brake Bar Spring for Brake Bar 1
6 VKL4362-001 Lock Bar 1
7 VKZ4005-001 Stopper for Brake Bar 1
8 VSH1102-001 Leaf Switch 1
9 VKS4135-00A Lock Lever Ass'y 1
10 VKL4366-00A Play Arm Ass'y 1
11 VKL4479-001 Flywheel Cover 1
12 VKW4149-001 Play Solenoid Spring 1
13 T44341-001 Rubber Tire 1
16 VKS4142-001 Push Arm (1)
17 VKS4143-001 " (2) 1
18 VKW4141-001 Push Arm Spring 1
19 VKS3109-001 Switch Holder (L) 1
20 VMW4522-001 P.W. Board (L) _ 1
21 QSP0029-001 Slide Switch י
ר
22 QMV5004-004 Connector _ 2
23 VKS3110-001 Switch Holder (B) 1
24 VKH4215-001 Head Collar for Erase Head 1
25 VKH4196-001 Shaft 1
26 VKS4136-001 Switch Lever 1
27 VKS4137-001 Pressure Lever 1
28 VKH4196-002 Shaft 1
29 VKW4138-001 Pressure Lever Spring 2
30 VKL4399-001 Eject Safety Lever 1
31 VKW4142-001 Connecting Wire 1
32 VKW3002-004 Spring 1
33 VKZ3003-001 Rubber Tube 2
34 VKL4370-00C Slide Base Ass'v 1
35 VKP4105-00A Pinch Roller Bracket Ass'y 1
36 VKL4371-001 Push Arm 1
37 VKW4139-001 Pinch Roller Spring 1
38 VKS2102-001 Head Mount Base 1
39 ZMM074401-0D REC/PB Head Ass'v 1
40 VKW3001-020 Compression Spring for REC/PB and E Heads 2
41 ZMM090414-0A 1
42 VKW3002-005 Tension Spring for Slide Base 1
43 TEP357469-02 Stopper 1
44 VKL3155-00A Reel Disk Bracket Ass'y 1
45 VKR4113-00A Take-up Reel Ass'y 1
46 VKR4118-00A Supply Reel Ass'v 1
47 VKS4130-001 Back Tension Base 1
49 VKW3001-026 Compression Spring for Back Tension 1
50 VKS4131-001 Reel Stopper 2
51 VKS4151-00A Idler Ass'y Unit 1
52 VKL4484-001 Lock Lever 1
53 VKW3002-027 Spring 1
54 TJN265559-04 Silencer for Spring 1
Page 32
Farts Name nellia K$
56 _
57 VKW4134-001 Idler Spring 1
58 MDN-7V Reel Motor | 1
59 VKR4121-001 Motor Pulley | 1
60 VKF3107-00A Flywheel Ass'y 1
61 VKF3103-00B Capstan Metal 1
62 T30301-137 Spring | 1
63 VKB3001-007 Capstan Belt | 1
64 VKL4372-00B Flywheel Holder Ass'y | 1
65 VKL4368-002 Play Solenoid Lever 1
66 VKW4137-001 Connecting Wire | 1
67 TEP357456-01 Thrust Screw 1
68 VKL4398-002 Play Solenoid Bracket 1
71 VGP0301-002 D.C. Solenoid Ass'y for Play | 1
72 VKL3161-002 Motor Bracket 1
73 MH15C2HDN D. C. Motor for Capstan | 1
74 VKS4139-002 Motor Pulley | 1
75 TER357465-03 Cushion Rubber 3
76 VKZ4109-001 Motor Screw 3
77 TFB345469-01 Rubber Stopper 1
78 VGP0201-003 D.C. Solenoid Ass'y for Brake 1
79 VKL4363-002 Lock Solenoid Lever
80 VKH4194-001 Shaft 1
82 T43909-008 Metal | 1
83 VKL4485-00A Eject Lever Ass'y 1
84 VKW4156-001 Shaft Arm Spring 1
85 VKC5122-001T Counter Ass'y 1
86 VKB3000-012 Counter Belt | 1
87 VMW4530-001 P.W. Board
88 DN6835 Hole I.C. 1
89 QMV5005-003 Connector
90 VKL4487-00B Mecha. Bracket (L) Ass'y
91 VKL4486-00A " (R)Ass'y
92 VKL4403-00B Shift Arm Ass'y 1
93 T43909-004 Metal for Shift Arm
94 _
105 QD3093-825 Washer for Crossbar 2
1
003093-522 vvasher
Washer
for Flywheel
113 203093-621
" 027
114 -027
REE2000
E Bing for Push Arm
110 DEE2500 Play Arm v 1 Lock Lever v 1 Play Salenaid Lover 6
116 REE2500 x 1, Shaft x 1, Cassette Holder – Cassette Cover
117 Commu Ass y x Z 1
11/ Screw Flywneel Cover
110 UT3A20122 Jule Dase
Macha Brackat (B) x 2 Matal x 1 Macha Brackat
6
119 LL9L70097 (1) x 2 Motol x 1
120 1 85826067 Canstan Metal x 3 Flywheel Holder x 1 Motor 5
120 Bracket x 1
Page 33
Ref. No. Parts No. Parts Name Remarks Qʻty
121 SBSB3006Z Tapping Screw Mecha. Ass'y 4
122 SBSB2608Z Leaf Switch 1
123 SBSB2610Z Flywheel Holder x 2, Motor Bracket x 3 5
124 SDSP2606Z Screw for P.W. Board 4
125 SPSX2010N " REC/PB and E. Heads 1
126 SPSP2006N Head Mount Base 1
127 SPSP2603Z Reel Motor 3
128 SPSP2605Z " Switch Holder 5
129 SPSP3003ZS " Solenoid x 2, Solenoid x 2 4
130 · _
131 SSSB2608Z Screw Counter 2
132 YRS2603B " Motor Pulley 1
133 SPSP2606Z Reel Unit Ass'y 4
134 LPSP2604Z " Play Solenoid Bracket x 3, Rubber Stopper x 1 4
Page 34

Main Amp. P.W. Board Parts List

A parts are safety assurance parts.

When replacing those parts, make sure to use the specified one.

Ref. No. Parts No. Parts Name Remarks Q′ty
VMW1522-002A P.W. Board No supply as parts ass'y 1
R101, 201, 118, 218, 143, 243 QRD141K-822 C. Resistor 8.2 kΩ ¼ W 6
R102.202.169.269.311.411.929 -392 " 3.9 kΩ ″ 7
R105, 205, 114, 214, 132, 232. ··· -472 4.7 kΩ " 14
147, 247, 170, 270, 182, 282,
924, 941
B106, 206, 308, 408, 930, 931. "-151 150 Ω " 9
932 933 934
B107 207 183 283 OBZ0019-823 " (Low Noise) 82 kΩ ″ 4
B108, 208, 192, 292, 310, 410 ORD141K-273 C. Resistor 27 kΩ " 6
R109, 209, 117, 217, 120, 220 .103 " 10 kΩ " 19
171 271 129 229 154 254 100
302 402 902 919 923 946
955
B110 210 .101 100 \Q " 2
B111 211 OBZ0019-823 " (Low Noise) 82 kΩ " 2
B112 212 OBD141K-102 C Besistor 1 kΩ " 2
B113 213 "681 " 680 9 " 2
B115 215 -001 180 kΩ " 2
R116 216 142 242 021 " 152 5
R110, 210, 142, 242, 521 -152 10
162 262 169 269 199 299 - 104 100 K32 19
102, 202, 108, 208, 188, 288,
194, 294, 303, 403, 912, 917,
B126 226 172 272 200 10 "
R120, 220, 172, 272 -394 4
R120, 220, 190, 290 -124 4
R130, 230, 197, 297, 199, 299 -121 ,, 0
R131, 231 -503 50 K12
-473 47 K32 14
300, 400, 905, 911, 913, 916,
950, 951 0710 //
R144, 244, 150, 250, 152, 252 -2/2 6
R145, 245, 301, 401 -222 " 2.2 K32 4
R148, 248, 195, 295 -152 4
R151, 251 -183 18 kS2 " 2
R153, 253 -680 68 22 " 2
R155, 255 QRD146K-181 Unflamable Resistor 2
R157, 257 QRD141K-4/4 C. Resistor 470 kS2 " 2
R 158, 258, 165, 265, 196, 296, -223 22 KS2 13
904, 905, 918, 928, 937, 942,
945
R 161, 261, 166, 266, 198, 298 -820 6
R 103, 203, 180, 280 -334 330 K12 " 4
R167, 267, 304, 404, 309, 409, -332 3.3 K12 8
901, 925 0001441/ 202 0 During 20160 1/ 1/ 2
R 184, 284 URD141K-393 C. Resistor 39K32 % W 2
D100, 200 -564 200 K77 2
R 307 407 910 URD 14 1K-563 50K32 2
8187 287 QAG QA7 Q14 Q26 -104 3
027 -083 00 K27 1
B103 203 // 105 12 MO "
B903 080146K 221 Linflamable Resistor
R909 954 080140K-331
C. NESISIOI 470.32 2
Page 35

Printed Wiring Board Parts Main Amp. P.W. Board Parts

Page 36

Page 37

Control P.W. Board Parts

-

- 28 -

Page 38

6 7 8 9 10 11 12 13 |4 15 16
AUTO
STOP
REC RE 2
ţ 0.1 5
0thers
5
0 Others
5
Oth
0
ners
. I
5 3.4 1.0 5
At PAUSE
operation
At REC operation Playback
cassette
0
REC PAUSE PLAY REW FF
and
REW
PLAY
0 0 Pasardina 5 5 5 5 3.9 5
0thers
5
Others
5
0 cassette
5
Others
0.1
Others
0.1
Others
0.1
Others
0.1
Others
0.1
Others
0.1
5
PLAY,
FF,
BFW
PLAY
A
PL ٩Y PLAY PLAY PLAY
3.5 3 1.5 0.1 2.1 5
0thers
0.15
0 Others
0.1
Otł ners
5
Others
5
Others
0.2
Others
0.1
5
FIF,
RE W
FF FF FF,
REW
REW REW REW
0.07 0.07 5 1.7 0.07 1.6 5
Others
3.5
0 Others
3.8
Others
0.15
Others
0.25
Others
3.8
Others
0.25
Others
0.15
5

∧— positive flash voltage ∨— negative flash voltage

Voltage values are measured by the following meter without input signal at playback mode.

C. Tester = Circuit Tester (20 kΩ /V impedance)

E. Voltmeter = Electronic Voltmeter

Page 39
Ref. No. Parts No. Parts Name Remarks Q′ty
B920 947 OBD146K-151 Linflamable Resistor 150 Ω 1 / 4 W 2
R022 OBD1//3K 153 C Basistor 1
R042 OPD141K 151 1
R943 ,, 1
-082 0.8 K12
R948 URD146K-471 Unflamable Resistor 470 52
R949 -391 390.77
R952, 953 -100 10.52 2
QWY123-022 Bas. Wire for Jump 28
C101, 201 QCS11HJ-221 F. Ceramic Capacitor 220 pF 50 V 2
C102, 202 " -391 ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, 390 pF " 2
C103, 203, 109, 209, 151, 251 QEB41EM-475M E. Capacitor (Low Leak) 4.7 μF 25 V 6
C104, 204 QCS11HJ-101 F. Ceramic Capacitor 100 pF 50 V 2
C105, 205, 126, 226, 129, 229, QEW41CA-336N E. Capacitor 33 μF 16 V 15
130, 230, 131, 231, 179, 279,
903, 911, 914 0.00044111.000
UCSTIHJ-680 F. Ceramic Capacitor 68 pF 50 V 2
QEW40JA-227N E. Capacitor 220 µF 6.3 V 4
QFM41HJ-183 Mylar Capacitor 0.018 μF 50 V 2
C110, 210, 155, 255, 171, 271 QEW41EA-336N E. Capacitor 33 μF 25 V 6
C111, 211 QFM41HJ-822 Mylar Capacitor 0.0082 μF 50 V 2
C116, 216, 117, 217 QEB41EM-105N E. Capacitor (Low Leak) 1 μF 25 V 4
C118, 218, 136, 236, 138, 238 QCS11HK-151 F. Ceramic Capacitor 150 pF 50 V 6
C119, 219, 172, 272 QCS11HJ-201 200 pF " 4
C120, 220, 143, 243, 163, 263 QFM41HJ-102 Mylar Capacitor 0.001 μF " 8
169, 269
C127, 227, 901, 907, 909 QEW41EA-227N E. Capacitor 220 μF 25 V 5
C128, 228 QEN41EA-335N Non-polarized E. Capacitor 3.3 μF " 2
C133, 233, 134, 234, 154, 254, QEW41AA-107N E. Capacitor 7
908
C135, 235 QEW41EA-475N 4.7 μF " 2
C144, 244, 164, 264, 170, 270, QEW41HA-105N 1 μF 50 V 11
176, 276, 180, 280, 921
C139, 239 QFM41HJ-272 Mylar Capacitor 0.0027 μF ″ 2
C140, 240 -273 0.027 μF " 2
C141, 241 -682 0.0068 μF ″ 2
C142, 242 QCS11HK-471 F. Ceramic Capacitor 470 pF " 2
C145, 245 QEW41AA-476N E. Capacitor 47 μF 10 V 2
C146, 246 OEB41EM-335N " (Low Leak) 3.3 µF 25 V 2
C152 252 OCS11HK-471 Ceramic Capacitor 470 pF 50 V 2
C153 253 OEB41HM-105M E Capacitor (Low Leak) 1 µF " 2
C156, 256 OEB41EM-105N 1 µE 25 V 2
C162 262 00511HL681 Ceramic Canacitor 680 pE 50 V 2
OEM41H1 152 Mylar Capacitor 0.0015 // 50 V 2
C165 265 ····································· 0.0010 m 2
C166 266 0001141201 Ceramic Capacitor 200 pE " 2
C167 267 OEM/141122 0.012 //F " 2
OEM/101200 0.012 µ1 2
UCINI4101J-392 0.0039 µ1 50 V 2
-4/2 Commin Committee 2
QCS11HJ-391 390 pr 2
UFS32BK-221 Polystyrene Capacitor 220 pF 2
61/5, 2/5 UEW41HA-105N E. Capacitor ιμ μ 50 V 2
Page 40
Ref. No. Parts No. Parts Name Remarks Q′ty
C177, 277
C178, 278, 904, 912
C902, 913
C905, 906
C915, 920
C916
C917
C922
C923
C924
C925
C926
QEW41CA-476N
QEW41CA-106N
QEW41EA-475N
QFM41HK-822
QFM41HK-103
QEW41CA-107N
QFM42AK-223
QEW41EA-106N
QFS32BK-682
QEW41EA-477N
QEW41CA-106N
QCF11HP-472
E. Capacitor
"
Mylar Capacitor
"
E. Capacitor
Mylar Capacitor
E. Capacitor
E. Capacitor
Polystyrene Capacitor
E. Capacitor
Ceramic Capacitor
47 μF 16 V 10 μF " 4.7 μF 25 V 0.0082 μF 50 V 0.01 μF " 100 μF 16 V 0.022 μF 100 V 10 μF 25 V 0.0068 μF 470 μF 25 V 0.0068 μF 470 μF 25 V 0.0047 μF 50 V 2
4
2
2
1
1
1
1
1
1
1
1
1
VR101, 201
VR102, 202, 104, 204
VR106, 206
VR107, 207,
108, 208,
109, 209
QVP8A0B-053
'' -024
'' -052
QVP4A0B-224
V. Resistor
''
''
PB. EQ.
PB. GAIN, REC. GAIN
METER
BIAS NORMAL,
BIAS METAL,
BIAS CHROME
2
4
2
6
L102, 201, 104, 204, 102, 202
L103, 203
L901
T901
VQP0001-183S
TAC000320-07
VQP0001-102S
VQH1009-003
Inductor
"
Osc. Coil
18 mH
5.6 mH
1 mH
6
2
1
1
X101, 201, 102, 202
X103, 203
X104, 204, 105, 205, 109, 209,
113, 213
X106, 206, 107, 207, 110, 210, 111,
211, 114, 214, 902, 903, 907, 908
X108, 208
X112, 212
X901
X904, 905, 906
2SC1980(T,U)
2SC1684(R,S)
2SC1327(T,U)
2SC1684(R,S)
2SC1327(U)
2SD468(B,C)
2SA921(T,U)
2SA564(R,S)
Si. Transistor 4
2
8
14
2
2
1
3
X909, 910, 911
IC101, 201
IC901
IC902
IC903
2SC1685(R,S)
TAT000351-01
UPC4558C
UPC4557C
LB1416
Super ANRS IC
IC
"
3
2
1
1
1
D101,201,102,202,103,203,901
D902,904–907,909,910
D903,908
OA90
MA150
RD4.3E(C)
Ge. Diode
Si. Diode
Zener Diode
7
7
2
S1
S2
S3
S4
CN901
CN902
VR105, 205
QSL4309-022
"-021
QSL8309-001
QSL8209-012
VMJ5002-003
VMJ6002-003
QMV5005-006
"-003
QVD8A2A-014V
VKL3143-001
E43727-002
Lever Switch
,,
,,
MIC & HP Jack Ass'y
PIN Jack Ass'y
Plug Ass'y
V. Resistor
Board in Tab
Wrapping Tab
Input Select
ANRS SW.
Tape Select
Metal
R/P Head
E. Head
Output Volume
1
1
1
1
1
1
1
1
6
22
Page 41
Control P.W. Board Parts List

▲ parts are safety assurance parts.

When replacing those parts, make sure to use the specified one.

Ref. No. Parts No. Parts Name Remarks Q'ty
VMW2514-006 P W Board No supply as parts ass'y 1
B502 ORD141K-102 C. Besistor 1 kΩ 1/4 W 1
B504 .562 " 56k0 " 1
8505 508 510 530 270 0 " 1
R506 517 ·2/1 4
PE07_EE2 -101 2
R507, 552 -122 1.2 K32 2
R509, 514 -331 330 52 " 2
R512, 554 "-561 560 \2 " 3
R513 | '' -391 390 Ω " 1
R516 -681 ** 680 Ω " 1
R518 "-473 ,, 47 kΩ ″ 1
R519, 520, 521, 522, 553 " -103 10 kΩ " 5
R523, 529 "-222 ,, 2.2 kΩ " 2
R524, 555, 557 "-560 56 Ω " 3
R537 .472 47kΩ " 1
B527 -152 15kΩ " 1
B528 541 // _220 22 0 " 2
R521 " 601 690 0 " 2
DE22 OME Desister 000.32
N533 URG019J-220 U.M.F. Resistor 22.52
R536 QRD121K-102 1 kΩ2 " 1
R542 QRG019J-151 O.M.F. Resistor 150 Ω ″ 1
R543 QRG029J-330 " 33 Ω " 1
R544 ··· -120 " 12 Ω " 1
R545 QRD126K-560 C. Resistor 56 Ω 1/2 W 1
R546 QRG029J-331 O.M.F. Resistor 330 Ω 1
R547 QRD146K-3R3 C. Resistor 3.3 Ω 1/4 W 1
R548 QRD146K-330 Unflamable Resistor 33 Ω 1/4 W Λ 1
R549 ORD141K-822 C. Resistor 82kΩ " 1
R550 .333 " 33 40 " 1
B551 526 " 682 6 9 k 0 " 2
R556 -002 2
DE20 -003 ,,, 50 K32
-272 OMEDIA 2.7 K32
n533 QRG019J-220 O.M.F. Resistor 2277
UWY123-022 Bas. Wire 19
0500 0.5
0502 QEW40JA-22/N E. Capacitor 220 μF 6.3 V 1
C503, 504 QEW41AA-107N | " 100 μF 10 V 2
C505 -108N 1000 μF " 1
C507 *QEW40JA-228N " 2200 μF 6.3 V 1
C508, 509, 511 QEW41EA-475N " 4.7 μF 25 V 3
C510 " -106N " 10 μF " 1
C512 QEB41EM-106N Low Leak E. Capacitor 10 μF " 1
C513, 514, 515 QEW40JA-477N E. Capacitor 470 μF 6.3 V 3
C516 QEW41VA-477N 470 μF 35 V 1
C517 QEW41CA-106N ,, 10 µF 16 V 1
C518 QEW41EA-106N ,, 10 µF 25 V 1
C519 ,, 100 uE " 1
C520 *OFT/140 220N 2200 //E 50 V 1
C521 522 E Coromio Conscitor
C524 OEW/41EA 4000 2
C525
LOW Leak E. Capacitor 3.3 μτ
QCF11HP-102 F. Ceramic Capacitor 0.001 μ⊢ 50 V 1
0592-597, 523 -103 0.01 μF " 7
X501, 502 2SC1162(B, C) Si. Transistor 2
X504, 505, 506 2SC458(C, D) " 3
X507, 508 2SC1213(C.D) " 2
X509, 510 2SC458(C. D) 2
X511 2SC1162(B_C) 1
1
Page 42
Ref. No. Parts No. Parts Name Remarks Q'ty
X512, 513 2SC458(C,D) Si. Transistor 2
IC501 M54410P I.C. or SN7400N 1
IC502, 503, 504 HD7400 " 3
D501—509, 511, 518, 519 1N34A Ge. Diode 12
D510 RD5.1F(B) Zener Diode 1
D512, 514, 515, 516, 517 10E1-B Si. Diode 5
D513 RD22EB3 Zener Diode 1
CN501 QMV5004-011
E43727-002
E40130-001
TAR272448-01
LPSP3008ZS
Plug Ass'y
Wrapping Tab
Tab
Heat Sink
Screw
Touch Switch
for X511
for X511
1
28
3
1
1
SBSB3006V Screw for P.W. Board 4
TAZ000331-02 Fuse Holder KD-A5A/B/E ☆ 4
QMF51A2-1R6BS Fuse KD-A5B ☆ 2
"-1R6 '' KD-A5A/E ☆ 2

Remote control P.W. Board Parts

X51 E С В Remot Con.
Rec Muting
C Tester 0 20,5 0 ON
C. Tester 0 0 0 OFF
0 20,6 0 ON
0 0 0,7 OFF

REMOTE CONTROL P.W. BOARD PARTS LIST

Ref. No. Parts No. Parts Name Remarks Q'ty
*VMW4540-002 P. W. Board for Remote Control 1
R51 QRD142K-223 C. Resistor 22 kΩ 1/4 W 1
R52 ·222 " 2.2 kΩ " | 1
R53, 54 ·'' -562 " 5.6 kΩ " 2
X51 2SC1684(R,S) Si. Transistor 1
D51 RD4.3E(C) Zener Diode 1
D52 MA150 Si. Diode 1

CN52
QMV5005-008 Plug Ass'y 1
CN51 ··· -011 1
E43727-002 Wrapping Tab 14
VKL4567-001 Bracket for P.W.B. 1
LPSP3006ZS Screw " 2
SBSB3006V Tapping Screw for Bracket 2
Page 43

Other P.W. Board Parts

Page 44

△ parts are safety assurance parts.

Other P.W. Board Parts List

When replacing those parts, make sure to use the specified one.

Ref. No. Parts No. Parts Name Remarks Q'ty
(Timer Switch) VMW4531-001 P.W. Board for Timer Switch 1
(Metal Switch)
S5
R935
R936
VMW4533-001
QSS2301-006
QRD146K-390
"-101
P.W. Board
Slide Switch
Unflamable Resistor
39 Ω 1/4 W
100 Ω "
1
1
1
1
(Volume)
VR103, 203
VMW1522-002B
QVE5A3A-054F
P.W. Board
Variable Resistor
for Volume
for Rec. Level
1
(LED Indicator)
D301–306
VKS4146-001
VKM4525-002
TLR102
LED Holder
P.W. Board
LED
for Indicator
(Red)
(Level Indicator x 5, ANRS Indi-
cator x 1)
1
1
6
(Control Switch)
S501—506
VMW3519-003
QSP0022-002
TLR102
TLG102
VKZ4101-001
P. W. Board
Touch Switch
LED
''
Spacer
for Control SW.
(Red) Rec. Indicator
(Green) Play and Pause Indicators
for LED
1
1
2
3
(Connector) VMW4523-001
10E1-B
QMV5005-006
"-009
VKL3143-001
QRD146K-102
P.W. Board
Si. Diode
Connector

Tab
Unflamable Resistor
1 kΩ 1/4 W 1
2
1
1
6
1
(Switch) VMW4522-001
QSP0029-001
QVP5004-004
P.W. Board (L)
Slide Switch
Connector
1
2
1
(Hall Element) VMW4530-001
DN6835
QMV5005-003
P.W. Board
Hall I.C.
Connector
1

DIN P.W Board Parts (KD-A5 B/E)

Page 45

DIN P.W. Board Parts List (KD-A5B/E)

Ref. No. Parts No. Parts Name Remarks Q'ty
VMW4544-001 P.W. Board 1
R701, 801 QRD141K-102 C. Resistor 1 kΩ ¼ W 2
R702, 802 ′′ -332 3.3 kΩ ″ 2
R703, 803, 704, 804 ′′ -224 220 kΩ ″ 4
R705, 805 ′′ -222 " 2.2 kΩ " 2
R706, 806, 707, 807 ·' -103 10 kΩ ″ 4
R708, 808 " 390 kΩ " 2
R709, 809 QRD143K-334 330 kΩ " 2
R710, 810 ·'' -103 " 10 kΩ " 2
R91 ′′ -332 " 3.3 kΩ " 1
C701,801,702,802,703,803
C91
QEW41HA-105N
QEW41EA-336N
E. Capacitor 1 μF 50 V
33 μF 25 V
6
1
D91 RD4.3E(C) Zener Diode 1
X701, 801, 702, 802 2SC1684(R,S) Si. Transistor 4
DIN Jack Ass'y 1
SDSP2605R Screw for DIN Jack 2

Packing

Packing Material List

Ref. No. Parts No. Parts Name Remarks Q'ty
1, 2 VPA3073-00C Packing Case Ass'y KD-A5A/B/E/J/U 1 set
" ″ -00D KD-A5C 1 set
| 1 VPA3073-005 Case KD-A5A/B/E/J/U 1
"-006 " KD-A5C 1
2 VPH1169-001 Cushion (L) 1
VHP1170-001 " (R) 1
TKS000501-01 Sheet for Deck 1
VPK4121-001 Spacer for Cassette Door 1
QPGA060-06005 Envelope for Deck 1
AP4056A-036 " for Provided Cord 1
QPGB024-03404 " for Instruction Book 1
Page 46

Accessories

Parts No. Parts Name Remarks Q'ty
VMP0002-00A PIN Cord 2
VYA4001-00A Head Cleaning Stick 1
VNN0035-301 Instruction Book | 1
⊤LJ000476-02 ANRS Seal | 1
TLJ00477-02 Super ANRS Seal 1
TLJ000443-01 Seal Made in Japan, KD-A5B 1
BT20029 Warranty Card KD-A5A 1
BT20025C " KD-A5C | 1
BT2032 " KD-A5J/U for PX 1
BT2023 Service Procedure KD-A5J/U for PX 1
QZL1002-003BS Warning Label KD-A5B 1
TLT000505-01 UL/CSA Caution Label KD-A5C/J 2
BT20024B Special Reply Card KD-A5J/U for PX 1
T46328-003 Caution Label KD-A5A/B 1
T44362-001 CSA Mark KD-A5C 1
T46328-004 Caution Label KD-A5E 1
V04062-001 Siemens Plug KD-A5U 1
T46328-001 Caution Label KD-A5U 1
VND4013-001 Warning Label KD-A5A/E | 1
VNC5004-001 Mark Sticker KD-A5E 1
E7795-1 EP. Mark KD-A5U for PX 1

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