JVC HR-S6970AA, HR-S6970AG, HR-S6970AH, HR-S6970AJ Service Manual

YD047200412
SERVICE MANUAL
VIDEO CASSETTE RECORDER
HR-S6970AA,HR-S6970AG,
HR-S6970AH,HR-S6970AJ
CABLE/ SAT/DVD
VCR
TV
HR-S6970AA,HR-S6970AG,HR-S6970AH,HR-S6970AJ [V17S1]
(AA,AH mode)
(AG,AJ mode)
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
COPYRIGHT © 2004 Victor Company of Japan, Limited
No.YD047
2004/12
SPECIFICATION
HR-S6970AA HR-S6970AH HR-S6970AG HR-S6970AJ
GENERAL
Power requirement
Rating AC 110 V - 240 V, 50 Hz/60 Hz
Operating AC 90 V - 260 V, 50 Hz/60 Hz
Power consumption
Power on 18 W 20 W 18 W 20 W
Power off 3.5 W
Temperature
Operating 5°C to 40°C
Storage -20°C to 60°C
Operating position Horizontal only
Dimensions (W×H×D) 400 mm × 94 mm × 275 mm
Weight 3.1 kg
Format S-VHS/VHS standard
Maximum recording time
(SP) 240 min. with E-240 video cassette(PAL/MESECAM)
160 min. with T-160 video cassette(NTSC)
(LP) 480 min. with E-240 video cassette(PAL/MESECAM)
(EP) 720 min. with E-240 video cassette(PAL/MESECAM)
480 min. with T-160 video cassette(NTSC)
VIDEO/AUDIO
Signal system PAL-type colour signal and CCIR monochrome signal, 625 lines/50 fields
NTSC colour and EIA monochrome signals, 525 lines/60 fields
Recording system DA4 (Double Azimuth) head helical scan system
Signal-to-noise ratio 45 dB
Horizontal resolution
S-VHS 400 lines
VHS PAL/MESECAM 250 lines
VHS NTSC 220 lines
Frequency range
Normal audio 70 Hz to 10,000 Hz
Hi-Fi audio 20 Hz to 20,000 Hz
Input/Output RCA connectors: (IN × 2, OUT × 1), S-Video connectors: (IN × 2, OUT × 1)
TUNER/TIMER
TV channel storage capacity 99 positions (+AUX position)
Tuning system Frequency synthesized tuner
Channel coverage VHF : (Low) 42 MHz - 175MHz, (High) 175 MHz - 470 MHz
UHF : 470 MHz - 870 MHz
Aerial output UHF channels (Adjustable E28- E60)
Memory backup time Approx. 10 minutes
ACCESSORIES
Provided accessories RF cable, S-Video cable, Infrared remote control
unit, "R6/UM-3" battery × 2
Specifications shown are for SP mode unless otherwise specified. E.& O.E. Design and specifications subject to change without notice.
RF cable, S-Video cable, Infrared remote control
unit, "R6/UM-3" battery × 2, Conversion plug*
* Not provided in certain areas.
1-2 (No.YD047)
SECTION 1
r
e
PRECAUTION

1.1 SAFTY PRECAUTIONS

Prior to shipment from the factory, JVC products are strictly in­spected to conform with the recognized product safety and elec­trical codes of the countries in which they are to be sold.However,in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of the product.When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety. Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to comply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spu­rious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as speci­fied.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these cir­cuits.Unauthorized modification can increase the high volt­age value and cause X-ray emission from the cathode ray tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections be­tween the power cord and power trans former primary lead wires are performed using crimp type connectors, if replac­ing the connectors is unavoidable, in order to prevent safe­ty hazards, perform carefully and precisely according to the following steps.
Connector part number :E03830-001
Required tool : Connector crimping tool of the proper type which will not damage insulated parts.
Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not re­use a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected. In-
sert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2 (10) Also check areas surrounding repaired locations. (11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high volt­age circuits, and related circuits are specified for compli­ance with recognized codes pertaining to X-ray emission.
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to
crimp the metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
1.2 5
2
.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleev
Conductors extended
Fig.1-1-7
(No.YD047)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compli­ance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater be­tween power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, ear­phone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm spec­ified clearance distance (d), (d') between soldered termi­nals, and between terminals and surrounding metallic parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed ac­cessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, ear­phone jacks, etc.). Measuring Method : (Power ON)Insert load Z between earth ground/power cord plug prongs and externally ex­posed accessible parts. Use an AC voltmeter to measure across both terminals of load Z. See Fig.1-1-9 and follow­ing Fig.1-1-12.
ab
Externally exposed accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).Measuring Method: Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See Fig.1-1-10 and grounding specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z 0.1 ohm
Z 0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak i 2 mA dc
i 0.7 mA peak i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YD047)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS

2.1 Different table of features

The following table indicates main different points between models HR-S6970AA,HR-S6970AG,HR-S6970AH and HR-S6970AJ.
HR-S6970AA HR-S6970AG HR-S6970AH HR-S6970AJ
POWER PLUG AS/NZS CEE HK3PIN SASO
CONVERSION PLUG NOT USED <-- <-- PROVIDED
BROADCASTING STANDARD B/G,D/K,I <-- B/G,D/K,I,M <--
RF OUT CH/RF OUT SYSTEM [INITIAL] 28-60[36]G[H]KI 28-60[36][G]HKI 28-60[36][G]HKMI <--
VCR PLUS+ G-CODE G-CODE/SHOWVIEW G-CODE G-CODE/SHOWVIEW
OSD LANGUAGES ENGLISH ENGLISH, CHINESE <-- <--
NOTE:
Mark <-- is same as left.

2.2 Service position

This unit has been designed so that the Mechanism and Main board assemblies can be removed together from the chassis as­sembly. Before diagnosing or servicing the circuit boards, take out the major parts from the chassis assembly.
2.2.1 How to set the "Service position"
(1) Refer to the disassembly procedure and perform the disas-
sembly of the major parts before removing the Mechanism assembly.
(2) Remove the screws that fix the Mechanism assembly to
the Chassis assembly. If any other screws are used to fix the boards, remove them also.
(3) Remove the combined Mechanism and Main board assem-
blies. (4) If any other major parts are used, remove them also. (5) Connect the wires and connectors of the major parts that
have been removed in steps (1) to (4). (Refer to Fig. 2-2a.) (6) Place the combined Mechanism, Main board and other
board assemblies upside down. (7) Insert the power cord plug into the power outlet and then
proceed with the diagnostics and servicing of the board as-
sembly.
Notes:
Before inserting the power cord plug into the power out-
let, make sure that none of the electrical parts are able to short-circuit between the workbench and the board assembly.
For the disassembly procedure of the major parts and
details of the precautions to be taken, see "3.1 Remov­ing the major parts".
If there are wire connections from the Main board and
Mechanism assemblies to the other major parts, be sure to remove them (including wires connected to the major parts) first before performing step (2).
When carrying out diagnosis and repair of the Main
board assembly in the "Service position", be sure to ground both the Main board and Mechanism assem­blies. If they are improperly grounded, there may be noise on the playback picture or FDP counter display may move even when the mechanism is kept in an inop­erative status.
In order to diagnose the playback or recording of the
cassette tape, set the Mechanism assembly to the re­quired mode before placing it upside down. If the mech­anism mode is changed (including ejection) while it is in an upside down position the tape inside may be dam­aged.
For some models, the mechanism and board assem-
blies are attached by connectors only. When carrying out a diagnosis or repair of the boards in the "Service position", make sure that the connectors are not dis­connected.
TP2253 A.PB.FM
TP4001 CTL.P
TP111 D.FF
TP106 PB.FM
TP2254 A.REC
Fig.2-2a
Main board assembly
(No.YD047)1-5

2.3 Jig RCU mode

This unit uses the following two modes for receiving remote con­trol codes.
(1) User RCU mode:Ordinary mode for use by the user.
(2) Jig RCU mode: Mode for use in production and servicing. When using the Jig RCU, it is required to set the VCR to the Jig RCU mode (the mode in which codes from the Jig RCU can be received). As both of the above two modes are stored in the EE­PROM, it is required to set the VCR back to the User RCU mode each time that an adjustment is made or to check that the neces­sary operations have been completed.These modes can be set by the operations described below.
Note:
Confirm the RCU mode when exchanged parts. Since
some SERVICE PARTS sets the VCR to the Jig RCU mode as initial setting. Therefore please set the VCR to the user RCU mode after replacing the EEPROM.
User RCU mode
S-VHS
Jig RCU mode
S-VHS
( not displayed)
2.3.1 Setting the Jig RCU mode
(1) Unplug the power cord plug from the power outlet.
(2) Press and hold the "REC" and "PAUSE" buttons on the
VCR simultaneously, while plugging the power cord plug into the power outlet. When the VCR is set to the Jig RCU mode, the symbols ( " : " ) in the time display of the FDP are turned off.
2.3.2 Setting the User RCU mode
(1) Turn off the power.
(2) Press the "REC" and "PAUSE" buttons of the VCR simulta-
neously. Alternatively, transmit the code "43-80" from the Jig RCU.

2.4 Mechanism service mode

This model has a unique function to enter the mechanism into ev­ery operation mode without loading of any cassette tape. This function is called the "Mechanism service mode".
2.4.1 How to set the "Mechanism service mode"
(1) Set the VCR to the Jig RCU mode (the mode in which
codes from the Jig RCU can be received). (2) Transmit the code "43-E5" from the Jig RCU. (3) Release the lug of the Cassette holder and then slide the
Cassette holder toward the direction where the Cassette
holder is loaded by manually. (4) The cassette holder lowers and, when the loading has
completed, the mechanism enters the desired mode.
When the VCR is set to the Mechanism service mode, the
symbols ("Timer") in the FDP (LED) are blinked.
2.4.2 How to exit from the "Mechanism service mode"
(1) Unplug the power cord plug from the power outlet.

2.5 Maintenance and inspection

2.5.1 Cleaning
Regular cleaning of the transport system parts is desirable but practically impossible. So make it a rule to carry out cleaning of the tape transport system whenever the machine is serviced. When the video head, tape guide and/or brush get soiled, the playback picture may appear inferior or at worst disappear, re­sulting in possible tape damage.
Note:
Absolutely avoid sweeping the upper drum vertically as
this will cause damage to the video head.
(1) When cleaning the upper drum (especially the video head),
soak a piece of closely woven cloth with alcohol and while
holding the cloth onto the upper drum by the fingers, turn
the upper drum counterclockwise. (2) To clean the parts of the tape transport system other than
the upper drum, use a piece of closely woven cloth or a cot-
ton swab soaked with alcohol. (3) After cleaning, make sure that the cleaned parts are com-
pletely dry before using the cassette tape.
1-6 (No.YD047)
A/C head
Video heads
Fig.2-5a
2.5.2 Lubrication
With no need for periodical lubrication, you have only to lubricate new parts after replacement. If any oil or grease on contact parts is soiled, wipe it off and newly lubricate the parts.
Note:
See the "mechanism assembly" diagram of the "parts
list" for the lubricating or greasing spots, and for the types of oil or grease to be used.
2.5.3 Suggested servicing schedule for main components
The following table indicates the suggested period for such ser­vice measures as cleaning, lubrication and replacement. In prac­tice, the indicated periods will vary widely according to environmental and usage conditions. However, the indicated components should be inspected when a set is brought for ser­vice and the maintenance work performed if necessary. Also note that rubber parts may deform in time, even if the set is not used.
System Parts name
Drum assembly C,X X
A/C head C,X C,X
Tape transport
Drive
Other Rotary encoder X
C : Cleaning X : Inspection or Replacement if necessary
Pinch roller arm assembly C C
Full erase head C C
Tension arm assembly C C
Capstan motor (Shaft) C C
Guide arm assembly C C
Capstan motor X
Capstan brake assembly X
Main brake assembly X
Belt (Capstan) X X
Loading motor X
Clutch unit X
Worm gear X
Control plate X
Operation hours
1000H 2000H
(No.YD047)1-7
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