JVC GY-DV500E, GY-DV500U Service Manual

SERVICE MANUAL
DV CAMCORDER
GY-DV500U/GY-DV500E
100% recycled paper
The photo shows the GY-DV500 DV camcorder with an optional lens and viewfinder.
COPYRIGHT © 1999 VICTOR COMPANY OF JAPAN, LTD.
No. 60125
November 1999
TABLE OF CONTENTS
Section Title Page Section Title Page
Important Safety Precautions
INSTRUCTIONS
SECTION 1 SERVICE CAUTIONS AND DISASSEMBLY
1.1
RESETTING THE POWER CIRCUIT PROTECTION BREAKER ...........
1.2 REMOVING THE EXTERIOR COVERS ..................................... 1-1
1.3 LAYOUTS OF THE MAJOR BOARDS ..................................... 1-2
1.4 REMOVING THE OPTICAL BLOCK ASSEMBLY AND THE
OPTICAL FILTER ASSEMBLY .................................................. 1-3
1.5 REMOVING MAJOR BOARDS FROM THE CAMERA ............. 1-4
1.6 REMOVING THE MAJOR BOARDS FROM THE VCR ............. 1-6
1.7 DISASSEMBLY OF THE VCR UNIT ..........................................1-8
1.8 TAPE EJECTION IN CASE OF EMERGENCY .........................1-10
1.9 CAUTION FOR REPLACING THE DV MAIN BOARD AND VIDEO
SYSCON BOARD ................................................................... 1-12
1.10 FUNCTIONS OF INTERNAL SWITCHES ............................... 1-13
1.11 MODES REQUIRED IN SERVICING ...................................... 1-14
1.12 CHANGING THE COLOR MATRIX SETTING ........................ 1-16
1.13 SERVICE MENU .................................................................... 1-18
1.14 ALARM DETECTION METHODS .......................................... 1-22
1.15 BATTERY POWER DETECTION METHODS ......................... 1-23
1.16 WARNING CODES ................................................................ 1-23
1.17 ANALYSIS OF BLOCK NOISE (SYMPTOMS: POOR VIDEO,
ABSCNCE OF AUDIO) .......................................................... 1-26
1-1
SECTION 2 MECHANISM ADJUSTMENTS
2.1 BERORE ADJUSTMENTS ........................................................ 2-1
2.2 BASICS OF MECHANISM DISASSAMBLY/ASSEMBLY .......... 2-2
2.3 MECHANISM TIMIN CHART ................................................... 2-4
2.4 MAINTENANCE AND INSPECTION OF MAJOR PARTS .......... 2-5
2.5 PERIODICAL MAINTENANCE .................................................. 2-8
2.6 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY ..... 2-9
2.7 REPLACEMENT OF MAJOR PARTS ...................................... 2-12
2.8
CONFIRMATION AND ADJUSTMENT OF MECHANISM PHASES........2-27
2.9 MECHANISM DISASSEMBLY/ASSEMBLY SHEET ................ 2-28
2.10 DISASSEMBLY PROCEDURE LIST .......................................2-30
2.11 TORQUE ADJUSTMENTS .................................................... 2-31
2.12 COMPATIBILITY ADJUSTMENT ........................................... 2-32
SECTION 3 ELECTRICAL ADJUSTMENTS
3.1 FLOWCHART OF ELECTRICAL ADJUSTMENTS .................... 3-1
3.2 FUNCTIONS REQUIRED FOR ADJUSTMENTS, SETUP .......... 3-2
3.3 STANDARD SETUP .................................................................. 3-3
3.4 ADJUSTMENT MENU ..............................................................3-3
3.5 CAMERA ADJUSTMENTS ....................................................... 3-5
3.6 VCR ADJUSTMENTS ............................................................. 3-11
3.7 DV ADJUSTMENTS (USING ADJUSTMENT SOFTWARE) .... 3-14
SECTION 4 CHARTS AND DIAGRAMS
4.1 INDEX TO PAGES OF MAIN BOARDS AND CIRCUIT BOARD
LOCATION................................................................................ 4-3
4.2 OVERALL WIRING DIAGRAM (1/2) ......................................... 4-4
• OVERALL WIRING DIAGRAM (2/2) ......................................... 4-5
4.3 ISB/ISG/ISR SCHEMATIC DIAGRAM
4.4 ISB/ISG/ISR CIRCUIT BOARD .................................................. 4-7
4.5 TG(Timing Generator) SCHEMATIC DIAGRAM 14................. 4-8
4.6 TG CIRCUIT BOARD ................................................................ 4-9
4.7 CAM1(CAMera 1) SCHEMATIC DIAGRAM (1/2) 15............ 4-10
• CAM1 SCHEMATIC DIAGRAM (2/2) 15............................... 4-11
4.8 CAM1 CIRCUIT BOARD .........................................................4-12
4.9 CAM2(CAMera 2) SCHEMATIC DIAGRAM (1/3) 16............ 4-14
• CAM2 SCHEMATIC DIAGRAM (2/3) 16............................... 4-15
• CAM2 SCHEMATIC DIAGRAM (3/3)16................................ 4-16
4.10 CAM2 CIRCUIT BOARD ........................................................ 4-17
4.11 PS(Power Supply)1,
PS2 SCHEMATIC DIAGRAM (1/2)
• PS1, PS2 SCHEMATIC DIAGRAM (2/2)
4.12 PS1, PS2 CIRCUIT BOARD ................................................... 4-21
4.13 IF(InterFace), ROM(Read Only Memory)
SCHEMATIC DIAGRAM
4.14 IF, ROM CIRCUIT BOARD ..................................................... 4-23
4.15 SWRU, JOG SCHEMATIC DIAGRAM
4.16 SWF, SWRM, SWRB, SWPW, MIC, BNC SCHEMATIC DIA-
GRAM
4.17 SWRU, JOG, SWF, SWRM, SWRB, SWPW, MIC, BNC, FL
4.18 VIDEO/SYSCON SCHEMATIC DIAGRAM (1/2) 31............. 4-27
• VIDEO/SYSCON SCHEMATIC DIAGRAM (2/2) 31............. 4-28
4.19 VIDEO/SYSCON CIRCUIT BOARD ........................................ 4-29
4.20 AUDIO/LCD SCHEMATIC DIAGRAM (1/2) 32.................... 4-30
• AUDIO/LCD SCHEMATIC DIAGRAM (2/2) 32.................... 4-31
4.21 AUDIO/LCD CIRCUIT BOARD .............................................. 4-32
• AUDIO/LCD CIRCUIT BOARD
4.22 REG(REGulater) SCHEMATIC DIAGRAM 33..................... 4-34
4.23 REG CIRCUIT BOARD........................................................... 4-35
4.24 MOTHER SCHEMATIC DIAGRAM 34............................... 4-36
4.25 MOTHER, AU JUNK CIRCUIT BOARD ................................. 4-37
4.26 AU JUNK SCHEMATIC DIAGRAM 39............................... 4-38
4.27
4.28 CONNECT, REMOTE, XLR, EAR.J, SEN1, SENS2 SCHEMATIC
4.29 OPE, PWR JUNC, CONNECT, REMOTE, XLR, EAR.J, SEN1,
4.30 VTR UNIT OVERALL WIRING DIAGRAM ............................. 4-42
4.31 DV MAIN SCHEMATIC DIAGRAM (1/7) 10........................ 4-43
• DV MAIN SCHEMATIC DIAGRAM (2/7) 10........................ 4-44
• DV MAIN SCHEMATIC DIAGRAM (3/7) 10........................ 4-45
• DV MAIN SCHEMATIC DIAGRAM (4/7) 10........................ 4-46
• DV MAIN SCHEMATIC DIAGRAM (5/7) 10........................ 4-47
• DV MAIN SCHEMATIC DIAGRAM (6/7) 10........................ 4-48
• DV MAIN SCHEMATIC DIAGRAM (7/7) 10........................ 4-49
4.32 DV MAIN CIRCUIT BOARD ................................................... 4-50
• DV MAIN CIRCUIT BOARD (FOR SERIAL No.⳯⳯⳯⳯0332
4.33 PR & MDA SCHEMATIC DIAGRAM (1/2) 01...................... 4-52
• PR(Pre Rec) & MDA(Motor Drive Amp.) SCHEMATIC DIAGRAM
23/ 24/ 25/ 26/ 27/ 28
CIRCUIT BOARD ................................................................... 4-26
(FOR SERIAL No.⳯⳯⳯⳯0732 AND AFTER OF GY-DV500U,⳯⳯⳯⳯0840
AND AFTER OF GY-500E) ........................................................................... 4-32-2
PWR JUNC, OPE(OPEration) SCHEMATIC DIAGRAM
DIAGRAM
SENS2 CIRCUIT BOARD ....................................................... 4-41
AND AFTER OF GY-DV500U, ⳯⳯⳯⳯0545 AND AFTER OF GY-
DV500E) ............................................................................ 4-50-2
(2/2) 01............................................................................... 4-53
42/ 38/ 40/ 43/ 36/ 37
21/ 19
11/ 12/ 13
17/ 18
17/ 18
....................................... 4-22
22/ 20
................................ 4-25
.......................... 4-40
.............. 4-6
......................... 4-19
................. 4-20
................... 4-24
41/ 35
..... 4-39
4.34 PR & MDA CIRCUIT BOARD ................................................ 4-54
4.35 ROM, CONN. SCHEMATIC DIAGRAM
4.36 DCDC SCHEMATIC DIAGRAM 02..................................... 4-56
4.37 DCDC, ROM, CONN. CIRCUIT BOARD ................................ 4-57
4.38 IS &TG BLOCK DIAGRAM (G channel) ................................. 4-58
4.39 CAM1 BOARD BLOCK DIAGRAM ........................................ 4-59
4.40 CAM2 BOARD BLOCK DIAGRAM ........................................ 4-60
4.41 IF, SWF, SWRU BLOCK DAIGRAM .......................................4-61
4.42 SYSCON BLOCK DIAGRAM ................................................. 4-62
4.43 LCD BLOCK DIAGRAM......................................................... 4-63
4.44 VIDEO BLOCK DIAGRAM ..................................................... 4-64
4.45 REG BLOCK DIAGRAM ........................................................ 4-64
4.46 AUDIO BLOCK DIAGRAM .................................................... 4-65
4.47 DV BLOCK DIAGRAM 1/2 ..................................................... 4-66
DV BLOCK DIAGRAM 2/2 .....................................................4-67
4.48 IC BLOCK DIAGRAM ........................................................... 4-68
03/ 04
................. 4-55
SECTION 5 EXPLODED VIEW AND PARTS LIST
5.1 CAMERA HEAD ASSEMBLY M1............................................ 5-3
5.2 CABINET ASSEMBLY M2....................................................... 5-4
5.3 RIGHT SIDE COVER ASSEMBLY M3...................................... 5-7
5.4 CHASSIS ASSEMBLY M4....................................................... 5-8
5.5 VTR UNIT ASSEMBLY M5.................................................... 5-11
5.6 MECHANISM ASSEMBLY M6.............................................. 5-12
SECTION 6 ELECTRICAL PARTS LIST
6.1 PR & MDA BOARD ASSEMBLY PARTS LIST 01................... 6-2
6.2 DCDC BOARD ASSEMBLY PARTS LIST 02.......................... 6-3
6.3 ROM BOARD ASSEMBLY PARTS LIST 03............................ 6-4
6.4 CONN. BOARD ASSEMBLY PARTS LIST 04......................... 6-4
6.5 DV MAIN BOARD ASSEMBLY PARTS LIST 10..................... 6-5
6.6 ISB BOARD ASSEMBLY PARTS LIST 11............................ 6-11
6.7 ISG BOARD ASSEMBLY PARTS LIST 12............................. 6-11
6.8 ISR BOARD ASSEMBLY PARTS LISTT 13........................... 6-12
6.9 TG BOARD ASSEMBLY PARTS LISTT 14........................... 6-12
6.10 CAM1 BOARD ASSEMBLY PARTS LIST 15....................... 6-13
6.11 CAM2 BOARD ASSEMBLY PARTS LIST 16....................... 6-17
6.12 PS1 BOARD ASSEMBLY PARTS LIST 17........................... 6-21
6.13 PS2 BOARD ASSEMBLY PARTS LIST 18........................... 6-21
6.14 ROM BOARD ASSEMBLY PARTS LIST 19......................... 6-22
6.15 JOG BOARD ASSEMBLY PARTS LIST 20.......................... 6-22
6.16 IF BOARD ASSEMBLY PARTS LIST 21.............................. 6-23
6.17 SWRU BOARD ASSEMBLY PARTS LIST 22...................... 6-23
6.18 SWF BOARD ASSEMBLY PARTS LIST 23......................... 6-24
6.19 SWRM BOARD ASSEMBLY PARTS LIST 24...................... 6-24
6.20 SWRB BOARD ASSEMBLY PARTS LIST 25....................... 6-24
6.21 SWPW BOARD ASSEMBLY PARTS LIST 26...................... 6-24
6.22 MIC BOARD ASSEMBLY PARTS LIST 27.......................... 6-25
6.23 BNC BOARD ASSEMBLY PARTS LIST 28.......................... 6-25
6.24 VIDEO/SYSCON BOARD ASSEMBLY PARTS LIST 31....... 6-25
6.25 AUDIO/LCD BOARD ASSEMBLY PARTS LIST 32.............. 6-28
6.26 REG BOARD ASSEMBLY PARTS LIST 33.......................... 6-31
6.27 MOTHER BOARD ASSEMBLY PARTS LIST 34.................. 6-33
6.28 OPE BOARD ASSEMBLY PARTS LIST 35.......................... 6-33
6.29 SEN1 BOARD ASSEMBLY PARTS LIST 36........................ 6-33
6.30 SENS2 BOARD ASSEMBLY PARTS LIST 37...................... 6-33
6.31 REMOTE BOARD ASSEMBLY PARTS LIST 38.................. 6-33
6.32 AU JUNK BOARD ASSEMBLY PARTS LIST 39.................. 6-34
6.33 XLR BOARD ASSEMBLY PARTS LIST 40........................... 6-35
6.34 PWR JUNC BOARD ASSEMBLY PARTS LIST 41............... 6-35
6.35 CONNECT BOARD ASSEMBLY PARTS LIST 42................ 6-35
6.36 EAR.J BOARD ASSEMBLY PARTS LIST 43....................... 6-35
SECTION 7 PACKING
7.1 PACKING ASSEMBLY M7....................................................... 7-1
7.2 FACTORY SETTING OF SWITCH AND VR ...............................7-2
SECTION 8 DESCRIPTION OF NEW CIRCUITRY
8.1 OUTLINE OF DV ....................................................................... 8-1
8.2 MAJOR SIGNAL PROCESSING OPERATIONS OF DV ............ 8-6
8.3 VIDEO/AUDIO SIGNAL PROCESSING IN RECORDING
CIRCUITRY ............................................................................... 8-7
VIDEO/AUDIO SIGNAL PROCESSING IN PLAYBACK CIRCUITRY ..
8.4
8.5 CAPSTAN SERVO................................................................... 8-20
8.6 DRUM SERVO ........................................................................ 8-22
8-18
SECTION 9 CIRCUIT DESCRIPTION
9.1 CAMERA HEAD CIRCUITRY .................................................... 9-1
9.2 DVC CIRCUIT ........................................................................... 9-4
9.3 MECHANISM OPERATION DESCRIPTION ............................ 9-20
9.4 EXPLANATION OF NEW FUNCTIONS ................................... 9-26
Important Safety Precautions
Connector
Metal sleeve
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
Precautions during Servicing
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product. When performing service, be sure to read and com­ply with these and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the critical for safety. Replace only with specified part numbers.
Note: Parts in this category also include those specified to com-
ply with X-ray emission standards for products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation emission.
3. Fuse replacement caution notice. Caution for continued protection against fire hazard. Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
5. Use specified insulating materials for hazardous live parts. Note especially:
1) Insulation Tape 3) Spacers 5) Barrier
2) PVC tubing 4) Insulation sheets for transistors
6. When replacing AC primary side components (transformers, power cords, noise blocking capacitors, etc.) wrap ends of wires securely about the terminals before soldering.
symbol and shaded ( ) parts are
12. Crimp type wire connector In such cases as when replacing the power transformer in sets where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in or­der to prevent safety hazards, perform carefully and precisely according to the following steps.
1) Connector part number : E03830-001
2) Required tool : Connector crimping tool of the proper type
which will not damage insulated parts.
3) Replacement procedure
(1) Remove the old connector by cutting the wires at a point
close to the connector. Important : Do not reuse a connector (discard it).
cut close to connector
Fig.3
(2) Strip about 15 mm of the insulation from the ends of
the wires. If the wires are stranded, twist the strands to avoid frayed conductors.
15 mm
7. Observe that wires do not contact heat producing parts
8. Check that replaced wires do not contact sharp edged or
9. When a power cord has been replaced, check that 10-15 kg of
10. Also check areas surrounding repaired locations.
11. Products using cathode ray tubes (CRTs)
Fig.1
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
pointed parts.
force in any direction will not loosen it.
Power cord
Fig.2
In regard to such products, the cathode ray tubes themselves, the high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission. Consequently, when servicing these products, replace the cath­ode ray tubes and other parts with only the specified parts. Under no circumstances attempt to modify these circuits. Unauthorized modification can increase the high voltage value and cause X-ray emission from the cathode ray tube.
Fig.4
(3) Align the lengths of the wires to be connected. Insert
the wires fully into the connector.
Fig.5
(4) As shown in Fig.6, use the crimping tool to crimp the
metal sleeve at the center position. Be sure to crimp fully to the complete closure of the tool.
1.25
2.0
5.5
Fig.6
(5) Check the four points noted in Fig.7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Fig.7
Crimping tool
Crimped at approx. center
of metal sleeve
Conductors extended
1
p
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compli­ance with safety standards.
1. Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d’) be­tween soldered terminals, and between terminals and surrounding metallic parts. See table 1 below.
Chassis
Fig. 8
4. Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.). Measuring Method : (Power ON) Insert load Z between earth ground/power cord plug prongs and externally exposed accessi­ble parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following table 2.
5. Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out, Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
AC inlet
Earth pin
Exposed accessible part
Grounding Specifications
Region
USA & Canada
Europe & Australia
Externally exposed accessible
Grounding Impedance (Z)
d
d'
art
Z 0.1 ohm
Z 0.5 ohm
Power cord, primary wire
Z
V
Fig. 9
ab
c
A
Milli ohm meter
Fig. 10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
Region
Japan R 1 M/500 V DC
USA & Canada
Europe & Australia R 10 M/500 V DC
Region Load Z
Japan
USA & Canada
Europe & Australia
Table 2 Leakage current specifications for each region
Insulation Resistance (R)
Table 1 Specifications for each region
1 k
0.15 µF
1.5 k
2 k
50 k
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 miute
AC 900 V 1 minute AC 3 kV 1 minute
AC 1.5 kV 1 minute
i 1 mA rms Exposed accessible parts
i 0.5 mA rms
i 0.7 mA peak i 2 mA dc
i 0.7 mA peak i 2 mA dc
≤ ≤
≤ ≤
(Class 2)
(Class 1)
Clearance Distance (d), (d')
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 mm
d' 8 mm (Power cord)
d' 6 mm (Primary wire)
a, b, cLeakage Current (i)AC Line Voltage
Exposed accessible parts
Antenna earth terminals
Other terminals
2
2
2
4
SECTION 1
1
SERVICE CAUTIONS AND DISASSEMBLY
1.1 RESETTING THE POWER CIRCUIT PROTECTION BREAKER
This unit employs a power circuit protection breaker in place of a fuse to disconnect from the main power and to thus protect the internal circuitry from damage caused by any current over­load. The power can be re-connected by resetting the breaker.
To prevent any complications resulting from the fail­ure, check the cause of the shutdown and repair it before resetting the circuit breaker.
(1) Switch OFF the POWER of this unit as well as that of any
equipment supplying power to it.
(2) The circuit breaker
Press the BREAK button to re-connect the power line.
is located below the VCR at the rear.
Å
1.2.2 Opening the Right Side Cover
(1) Loosen the 4 screws
Fig. 1-2-2(1) Opening the Right Side Cover
(2) Flip open the right side cover toward the front.
2
.
Å
Fig. 1-1 Position of the Circuit Breaker
1.2 REMOVING THE EXTERIOR COVERS
1.2.1 Removing the Left Side Cover
(1) Open the cassette door by pressing the EJECT switch. (2) Loosen the 4 screws
Cassette cover
and remove the left side cover.
1
3
EJECT switch
1
Fig. 1-2-2(2) View of the Opened Right Side Cover
1.2.3 Removing the Bottom Cover
(1) Remove the left side cover (see section 1.2.1). (2) Remove the 2 screws
Fig. 1-1).
(3) Remove the 4 screws
and remove the shoulder pads (see
3
and remove the bottom cover.
4
Fig. 1-2-1 Removing the Left Side Cover
Fig. 1-2-3 Removing the Bottom Cover
4
1-1
1.3 LAYOUTS OF THE MAJOR BOARDS
On the side of the left-hand side cover
03ROM 10DV MAIN
37SENS2
38REMOTE
28BNC
27MIC
16CAM2
On the side of the bottom cover
42CONNECT
40XLR
43EAR.J
41PWR JUNC
VCR section
39AU JUNK
On the side of the right-hand side cover
19ROM 15CAM1
35OPE 22SWRU 20JOG
11ISB 12ISG 13ISR
14TG
23SWF
21IF
25SWPB
26SWPW
24SWRM
17PS1, 18PS2
36SEN1
04CONN.
34MOTHER
31VIDEO/SYSCON
32AUDIO/LCD
02DCDC
01PR & MDA
1-2
1.4 REMOVING THE OPTICAL BLOCK ASSEMBLY AND
2
3
Å
THE OPTICAL FILTER ASSEMBLY
(1) Remove the right side cover (see section 1.2.2). (2) Remove the screw
retaining the ROM board.
1
(5) Loosen the 2 screws (6) Remove the optical filter assembly in the direction of the
arrow.
and remove the connector Å.
3
1
(3) Remove the 4 screws
ROM board
Fig. 1-4-1
.
2
S.S.F. ID label for VIDEO/SYSCON board
2
Fig. 1-4-2
(4) Pull out the optical block assembly and the front panel to-
gether toward the front.
CAUTION
Be careful not to damage the boards or the FC cables.
Fig. 1-4-3
(7) Remove the 4 screws
board mounting brackets.
4
(8) Flip open CN11, CN12 and CN13 and unplug the flexible
cables.
CN11
and remove the TG board and CP
4
4
Fig. 1-4-4(1)
CN12
CN13
Fig. 1-4-4(2)
1-3
(9) Remove the 4 screws
sembly from the front panel.
and separate the optical block as-
5
55
Fig. 1-4-5
NOTES
• The CCDs are bonded precisely to the prism. In case of trouble with a CCD, it is not possible to replace an indi­vidual CCD, but the entire optical block assembly should be replaced.
• The optical block assembly supplied as a service part (SCM1049-N0A (NTSC)/P0A (PAL)) is not equipped with the DR board. When replacing the optical block assembly, at­tach the surrounding PC boards to the new assembly be­fore mounting it in the camera.
1.5 REMOVING MAJOR BOARDS FROM THE CAMERA
1.5.1 Removing the CP and TG Boards.
(1) Remove the right side cover (see section 1.2.2). (2) Remove the 4 screws retaining the front panel (see section
1.4.3).
(3) Pull out the optical block assembly and the front panel to-
gether toward the front.
(4) Remove the screw retaining the ROM board. Now the ROM
board can be removed.
(5) Remove the 4 screws
. Now the CP board can be removed.
1
1
1
Fig. 1-5-1(1)
Fig. 1-4-6 Optical Block Assembly for Servicing
CAUTION
When mounting the optical block assembly in the camera, take care of the positioning of the wire assembly. A malfunc­tion may occur if a wire is somehow caught up.
(6) Remove the CP board, then remove the 4 stud screws 4.
Now the TG board is disengaged from the stay.
(7) Unplug the flexible cables connecting the IS boards and the
TG board. Now the TG board can be removed.
4
Fig. 1-5-1(2)
1-4
1.5.2 Removing the CAM1 Board
(1) Remove the left side cover (section 1.2.1). (2) Remove the 6 screws (3) The DV MAIN board on the VCR side and the CAM2 board
are connected by a board-to-board connector. Open the two boards together in the direction of the arrow.
2
.
2
1.5.3 Removing the SW Boards
(1) Open the right side cover (see section 1.2.2). (2) The JOG, SWRU, SWRM, SWPW and SWRB boards are
attached on the right side cover. Remove them as required.
Fig. 1-5-3
1.5.4 Removing the PS 1 & 2 board.
(1) Open the right side cover (see section 1.2.2). (2) Remove the 2 screws (3) Pull out the PS 1 & 2 board, along the guide rail in the direc-
tion of the arrow.
retaining the PS 1 & 2 board.
3
2
Fig. 1-5-2(1)
(4) The opened boards can be secured by fitting them into the
notches on the VCR side frame as shown in the figure.
Fig. 1-5-2(2)
3
Fig. 1-5-4
The operation of the VCR can be confirmed when the circuit boards are tilted. When the circuit boards are tilted, take care that the electrical circuitry on each board is not short-circuited by the BNC connector located below the board.
1-5
1.6 REMOVING THE MAJOR BOARDS FROM THE VCR
1.6.1 Removing the VIDEO/SYSCON Board and Audio/ LCD Board
(1) Open the right side cover (see section 1.2.2).
The VIDEO/SYSCON board is clamped to the right side cover.
(2) Remove the 2 screws
can be removed.
. Now the VIDEO/SYSCON board
1
4
4
1
Fig. 1-6-1(1)
(3) After removing the VIDEO/SYSCON board, remove the 6
screws be removed.
and 2 studs 3. Now the AUDIO/LCD board can
2
2
3
2
Fig. 1-6-1(2)
Fig. 1-6-2(1)
(4) Remove the EJECT switch wire
.
ı
and power supply wire
Å
Å
ı
Fig. 1-6-2(2)
1.6.3 Removing the DV MAIN Board
(1) Remove the VCR unit (see section 1.6.2). (2) Remove the 4 screws (3) Now the DV MAIN board can be removed.
5
.
5
1.6.2 Removing the VCR Unit
(1) Remove the left side cover (see section 1.2.1). (2) Remove the 4 screws (3) Pull out the VCR unit gently in the direction of the arrow. As
the VCR unit is connected to the CAM2 board with a board­to-board connector, disconnect it gently.
1-6
4
.
Fig. 1-6-3(1)
(4) After removing the DV MAIN board, leave it standing up by
fitting it into the notches on the unit frame, as shown in the figure.
(3) Unplug the power cable that supplies power from the bat-
tery case to the main unit, from the connector
Ç
.
Ç
Fig. 1-6-3(2)
1.6.4 Removing the Battery Case
(1) Remove the 2 screws 1 and remove the rear cover of the
battery case.
(2) Remove the 4 screws
the main unit.
and remove the battery case from
2
Rear cover
1
Fig. 1-6-4(1)
Fig. 1-6-4(3)
1.6.5 Removing the REG Board
(1) Remove the battery case (see section 1.6.4). (2) Remove the 2 screws
(3) Remove the 2 screws
and remove the panel.
3
Fig. 1-6-5(1)
and remove the REG board.
4
3
Fig. 1-6-4(2)
4
2
Fig. 1-6-5(2)
1-7
1.7 DISASSEMBLY OF THE VCR UNIT
The mechanism unit incorporated in the unit can be disassem­bled as described below. Note that the following description deals only with the method of removing the mechanism unit from the VCR unit.
1.7.1 Disassembling the Front Part of the Unit
(1) Remove the VCR unit from the camera (see section 1.6.2). (2) Remove the DV MAIN board (see section 1.6.3). (3) Remove the 2 screws
cover. The cover of the cassette insertion slot will come out together with it.
and remove the stay on the front
1
1.7.2 Disassembling the Rear Part of the Unit
(1) Remove the 2 screws
and remove the rear side stay.
3
3
Fig. 1-7-2(1)
(4) Remove the 2 screws
1
Fig. 1-7-1(1)
and remove the front stay.
2
(2) Remove the 2 screws
During this operation, be careful not to apply excessive force to the wire that is connected between the active head cleaner assembly and CN609 on the PR & MDA boards.
and remove the active head cleaner.
4
4
Fig. 1-7-2(2)
(3) Remove the 2 screws
and remove the side stays.
5
1-8
2
Fig. 1-7-1(2)
5
Fig. 1-7-2(3)
(4) Insulators (blue) are attached to the retaining screws. Be
sure to attach the insulators when re-assembling the side stays.
(5) The side stays to both sides are attached in the same way.
Remove the 2 screws
and remove the side stays.
6
6
Fig. 1-7-3
6
Fig. 1-7-2(4)
(6) After removing the rear stays and side stays (left and right),
remove the 2 screws 7 then remove the PR & MDA board. When removing the PR & MDA boards, be careful not to damage the wires and FFCs connecting them to the deck assembly housing motor and power supply board.
7
Fig. 1-7-2(5)
1.7.4 Removing the Mechanism Unit
(1) Remove the 3 screws 8. This allows the mechanism unit
to be removed from the stays When it is required to disas­semble the mechanism unit itself, see SECTION 2.
8
Fig. 1-7-4(1)
(2) When the remove the mechanism unit completely, also re-
move the connector
from the rear.
Å
1.7.3 Removing the Cassette Housing Assembly
(1) Remove the 2 screws
assembly.
and remove the cassette housing
6
Å
Fig. 1-7-4(2)
1-9
1.8 TAPE EJECTION IN CASE OF EMERGENCY
When the cassette tape cannot be ejected normally, take it out by the following methods.
1.8.1 Tape Ejection Using Forced Eject Mode (Short-circuiting of Internal TP)
GY-DV500 is provided with a compulsory eject mode for use in case the button operations are not accepted due to a malfunc­tion of the mechanism control circuitry. When an attempted operation of the operation buttons is not accepted, set the com­pulsory eject mode as described below before removing the tape.
CAUTION
This mode is effective only when the electrical and me-
chanical systems of the mechanism unit are normal and a tape ejection operation is not accepted due to a problem of the electrical system.
If there is a problem in the mechanical system of the unit,
this mode may be ineffective. If compulsory ejection is per­formed in such a case, the tape could be damaged or cut.
(1) Remove the left side cover (see section 1.2.1). (2) With the power supply on, short-circuit TP107 on the DV
MAIN board with the GND using a wire, etc.
(3) Forced ejection is activated to eject the tape.
(3) Apply 3 V DC to the electrodes at the top of the loading
motor (red wire to + pole, brown wire to - pole) to unload the tape. Unload it little by little because it could be dam­aged or contaminated by grease if the pole base assemblies are returned completely beyond the position of the tape.
Brown wire
Red wire
Fig. 1-8-2(1)
(4) If the tape slackens, take it up by rotating the shaft at the
top of the capstan motor in the direction of the arrow using a sharp-tipped object (chip IC replacement tool, etc.).
(5) Repeat steps (3) and (4) above until the tape is taken up
completely.
(6) After confirming that the tape has been taken up completely,
rotate the gear of the cassette housing assembly in the di­rection of the arrow in order to eject the cassette tape.
TP107
DV MAIN board
Fig. 1-8-1
1.8.2 Tape Ejection without Using the Forced Eject Mode
Activate the loading motor by applying DC voltage to its two terminals.
NOTE
When a forced ejection is not accepted because the loaded cassette tape cannot be ejected due to a fault in the electri­cal system or because of some problem in the mechanism unit, eject the tape by using the following procedure. However, as this mode drives the loading motor, it assumes that the mechanical system is operating normally.
(1) Turn off the power supply to the unit. (2) Flip open the DV MAIN board to expose the mechanism
(see section 1.6.3).
1-10
Shaft
Fig. 1-8-2(2)
Gear
1.8.3 Manual Tape Ejection
If the loading motor cannot be run by the procedure outlined in section 1.8.2, the mechanism may be defective. When the load­ing motor is defective, remove the tape as described below.
(1) Remove the mechanism unit from the main unit. See sec-
tion 1.6.2 for the removal method.
(2) After removing the mechanism unit, remove the DV MAIN
board (see section 1.6.3).
(3) Remove the 2 screws and remove the active head cleaner
assembly (see section 1.7.2). (4) Remove the side cover to easy operation (see section 1.7.2). (5) Remove the 2 screws and remove the rear panel from the
side of the PR & MDA board.
Carefully unplug the wires so as not to damage them, then
remove the PR & MDA board (see section 1.7.2).
3
3
Fig. 1-8-3(3)
(9) Unload the pole base assemblies by rotating the gear shown
in the figure in the direction of the arrow.
Loading motor
(6) Remove the 2 screws
stay.
(7) Loosen the 2 screws
rated freely. (8) Remove the 4 screws
1
Fig. 1-8-3(1)
and remove the active head cleaner
1
2
Fig. 1-8-3(2)
so that the cassette housing is sepa-
2
and remove the loading motor.
3
Gear
Fig. 1-8-3(4)
(10) The pole base assemblies should be unloaded little by lit-
tle. If they are returned completely beyond the position of the tape, the tape may slacken and become damaged or stained by grease.
(11) If the tape slackens, take it up by rotating the shaft on the
top of the capstan motor in the direction of the arrow us­ing a sharp-tipped object (chip IC replacement tool, etc.) (see section 1.8.2-(4)).
(12) Repeat steps (9) and (10) above until the tape is taken up
completely.
(13) After confirming that the tape has been taken up com-
pletely, tighten the cassette housing retaining screws which were loosened in step (6).
(14) Attach and clamp the cassette housing again, then rotate
the gear of the housing assembly in the direction of the arrow to eject the cassette tape in the same way as in section 1.8.2-(6).
1-11
1.9 CAUTION FOR REPLACING THE DV MAIN BOARD AND VIDEO SYSCON BOARD
When the DV MAIN board or VIDEO SYSCON board has been replaced for servicing, be sure to enforce the following items.
1.9.1 DV MAIN Board
[A] About the ID Management Label
Each VCR unit carries an ID label in compliance with IEEE1394 showing the unique ID assigned on the production line. (See the following figure for the label position.) When replacing the DV MAIN board, remove the ID manage­ment label that was provided originally with the unit from the defective board and attach it in the same position to the new board.
DV MAIN board
[B] Load EEPROM Internal Data
The EEPROM provided with the new board for replacement contains no data, while the EEPROM originally provided with the VCR unit contains the IEEE1394 ID data as well as all adjust­ment data written in the assembly and adjustments written on the production line. This means that the new VCR unit will not function if the new EEPROM is used in the condition in which it is delivered. When replacing the DV MAIN board, load the internal data of the EEPROM on the original board to the EEPROM of the new board.
(1) How to use original EEPROM to new DV MAIN board.
Remove the EEPROM from the original DV MAIN board, and attach the chip to the new board.
(2) How to write data from the original board to the new
EEPROM How to load all parameters in EEPROM on original board to new EEPROM by using the adjustment software. (For details, see section 3.7.13)
(3) In case of original EEPROM on the original DV MAIN board
was broken. Load the default data before making adjustments with the adjustment software, write the data in the new EEPROM, then make adjustments by following the adjustment proce­dures. (See section 3.7.12 for details.) And then, input the ID number on the original board to new EEPROM by using the adjustment software. (See section
3.7.13 for details.)
ID Label
Fig. 1-9-1
1.9.2 VIDEO SYSCON Board
[A] Transporting of IC407 (EEPROM) Data
When the SSF function is used, the cassette number recorded on tape (see section 9.4.1) has the model ID code appended to it. The model ID code is written in IC407 (EEPROM). However, as the new EEPROM mounted on the new replacement circuit board does not have the ID code written into it, the SSF func­tion cannot work normally (the model ID code should be written in IC407 for the correct operation of the SSF function). Nevertheless, no means is provided for transporting the model ID code from the original EEPROM to the new EEPROM. There­fore, it is recommended to remove the original IC from the origi­nal board and mount it on the new board.
[B] ID Management Label
An ID management label is attached to the camera head. For the position, see Fig. 1-4-1.
1-12
1.10 FUNCTIONS OF INTERNAL SWITCHES
1.10.1 DIP Switch S901 on ROM Board
Symbol ShipmentFunctionNameNo.
1 Adjustment mode Adjustment mode ON/OFF OFF 2 Check mode Check mode ON/OFF OFF 3 Not used OFF
S901
4 Character mixing TEST OUT character display ON/OFF OFF 5 Not used OFF 6 Color matrix adjustment Color matrix adjustment mode ON/OFF OFF 7 Setup (NTSC model only) ON (0% setup)/ OFF (7.5% setup) OFF 8 Function setting Initial setting of camera functions OFF
Table 1-10-1
(1) Adjustment mode (S901-1)
Set S901-1 to ON to initiate the camera electrical adjust­ment mode. For details, see section 3.3.
(2) Check mode (S901-2)
Set S901-2 to ON to display the camera’s check mode screen on the viewfinder. In this mode, the auto white balance and auto iris control data in the microcomputer controlling the camera can be viewed and checked. (This mode is not used for adjustments but is intended to simply allow the checking of control val­ues and their functions.)
R-G
B-G R GAIN LEVEL B GAIN LEVEL PEAK APL NAM ERROR GAIN dB
CHECK MODE
: : : : : : : :
Fig. 1-10-1(1)
R-G/B-G
Shows the data on the R/G/B signals input to the CPU for use in white balance control in terms of R-G and B-G. The values are variable between -127 and 128. These values approach 0 if the white balance circuit is acti­vated by capturing a non-color image such as a gray scale.
R GAIN LEVEL/B GAIN LEVEL
Show the levels of the R and B channel white balance con­trol signals. These values are variable between 0 and 255. The R value tends to decrease and the B value tends to increase under low color temperatures (reddish lighting), and the R value tends to increase and the B value tends to de­crease under high color temperatures (bluish lighting).
PEAK
Shows the peak hold value of the video signal in a vertical scanning period.
APL
Shows the average picture signal level.
NAM ERROR
Shows the NAM value used in the auto iris control. The value is variable between -127 and 128. The value approaches 0 when the auto iris control approaches the optimum level.
GAIN
Shows the electrical gain value set with the GAIN switch on the right-hand side of the unit. Shows ALC in the full auto-shooting mode.
1-13
(3) Character mixing (S901-4)
Set S901-4 to ON to superimpose the same characters as those displayed on the viewfinder-screen in the output sig­nal from the TEST OUT terminal. This is a convenient facility for adjustment because the adjustment menu and screen can be displayed on an external monitor.
(4) Color-matrix adjustment (S901-6)
Set S901-6 to ON to view the color-matrix adjustment-mode screen on the Viewfinder-screen. This mode makes it possible to set color-matrix parameters in details (see section 1.12).
* Note that the color-matrix adjustment is not a normal adjust-
ment item. It is usually not required to adjust the color-ma­trix because this has been set to the optimum level before shipment.
* In case a color-matrix adjustment becomes necessary be-
cause of a users request, it should be performed in accord­ance with the description in section 1.2.
(5) Setup (S901-7): NTSC only
Set S901-7 to ON or OFF to select whether or not the out­put signal setup is included in the TEST OUT and MONITOR OUT terminals output. (Note that the signal recorded onto tape is not affected by the position of this switch. The signal is always recorded without the setup information.) As changing the position of this switch does not alter the signal level, it is not necessary to re-adjust the signal record­ing according to the position of this switch. This switch is effective only on the camera video output. With the video signal obtained by playing back a previously recorded tape, whether the setup is included or not can be selected with the item “SETUP” in the Service Menu (see section 1.13.3).
(6) Function setting (S901-8)
This switch is used to set the functions shown in Table 1-9­1(2). This switch is usually used to switch the defaults of the do­mestic and export-oriented models.
S901-8
Function
GAIN
V. SCAN
ALC GAIN
L
M
H
OFF ON
0 dB
6 dB
9 dB
60.1 to 251.3
0 to + 18 dB
NTSC
60.1 to 2067.0
0 to + 18 dB
0 dB
9 dB
18 dB
PAL
Do not care
0 dB
9 dB
18 dB
50.1 to 2053.6
0 to + 18 dB
1.11 MODES REQUIRED IN SERVICING
1.11.1 Camera Service Menu
The CAMERA SERVICE MENU can be displayed on the view­finder screen by setting the [POWER] switch to ON while tilting the AUTO WHITE/ACCU FOCUS switch upward (toward AUTO WHITE).
— — — CAMERA SERVICE MENU — — —
Cxxxx V
CCD CORRECT : ON
ERROR DETECT START
WHITE CLIP LEVEL : 108%
END
∗. ∗∗
<U>
Fig. 1-11-1
Select an item by turning the SHUTTER dial, and push the SHUT­TER dial to select or set it. Cxxxx V∗.∗∗<U> This item displays the version number of the camer control soft­ware (IC902 on ROM board). * The Character “U” after the Version No. indicates that U
version software is running. When “E” is shown here, the software for E version is running.
CAUTION
Also be sure to reset the system after replacing IC902 (ROM) on the ROM board. See section 1.11.2, “System Reset”.
CCD CORRECT (ON/OFF)
This item sets whether white blemish due to CCD is to be cor­rected or not.
To correct : ON
Do not correct : OFF The factory shipment condition is ON. Even when OFF is se­lected with this menu, it is temporary and the correction status (ON) is recalled automatically the next time the power is turned on.
NOTE
To correct any white blemish interference produced after the factory shipment, perform the ERROR DETECT START described on the next page. Be sure to warm up the camera by leaving it on for more than 2 hours before performing the ERROR DETECT START”.
Table 1-9-1(2)
* The L/M/H positions of GAIN can also be set individually
using the [CAMERA MENU].
1-14
The white blemish correction is performed with the lens iris closed or with the lens cap on. In normal use, the lens iris closes automatically when performing a white blemish correction. However in a case when the lens cable is dis­connected and the lens iris cannot be closed, ERROR DE­TECT FAIL will be displayed on the viewfinder and the white blemish correction cannot be executed. Before per­forming the white blemish correction again, be sure to first close the lens.
ERROR DETECT START
When this item is selected and the SHUTTER dial is pushed, the white blemish detection for correcting CCD white blemish starts automatically. The following messages are displayed on the viewfinder screen during detection.
1.11.2 System Reset
While pushing the [SHUTTER] dial, press the [POWER] switch to ON. This resets the system and initializes the menu set items to their default values. The following description shows items that are initialized to the defaults by a system reset and those that are not.
ERROR DETECT EXECUTING
ERROR DETECT END
After the completion of error detection, the camera is automati­cally set to the white blemish correction ON condition.
The following types of white blemish can be corrected. (1) White blemish correction target area
5%
5%
Correction target area
90%
1.11.3 Resetting DSP Data
While pushing the [SHUTTER] dial and [STATUS] switch tilted toward SKIN AREA, press the [POWER] switch to ON. This resets the internal setting data (color matrix setting data) in the DSP to the default setting.
1.11.4 Displaying Auto Iris Area Gate
While holding the [AUTO WHITE/ACCU FOCUS] switch down (toward ACCU FOCUS), press the [POWER] switch to ON. The area gate for the auto iris control is displayed in the viewfinder screen.
90%
Fig. 1-11-2
(2) Details of correctable white blemishes
White blemishes at luminance levels of 30 mV or more
can be corrected. The total number of white blemishes that can be corrected is up to 7 for the R, G and B signals.
Even when there are 2 white blemishes on a single scan-
ning line, both of them can be corrected. (However, when they are adjacent, the results of a correction appear infe­rior to those of the results of the correction of a single white blemish. These results are due to the correction char­acteristics themselves.)
WHITE CLIP
The white clip level of the through-camera composite output signal that is output at TEST OUT can be selected from the fol­lowing 2 values:
100% or 108% (shipment setting)
Fig. 1-11-3
1.11.5 List of Servicing Switches (Camera)
The following table that shows the switches described above is for use in servicing. Use this table as a reference in servicing.
Switch Operation Result
[AUTO WHITE] + [POWER] ON Service menu display
[SHUTTER] + [POWER] ON System reset
[STATUS] + [SHUTTER] + [POWER] ON
[ACCU FOCUS] + [POWER] ON Area gate display
DSP data reset
Table 1-11-4
1-15
1.11.6 EEPROM in Camera
IC905 on the CAM1 board is an electrically erasable/rewritable EEPROM. It stores the following data.
Camera adjustment data set in the adjustment mode.Settings in [CAMERA MENU].White blemish position coordinate data for use in white blem-
ish correction.
Auto white balance control data (A/B).Camera status at the last power OFF (positions of non-lock
type switches, etc.).
Therefore, when retention of the above data becomes impossi­ble due to a failure in the EEPROM or over the 1 million times of rewrite count, the EEPROM should be replaced with a new one and the data should then be re-set in it.
1.11.7 Tripod base
See the KA-510U servide manual NO. 60065 for servicing. The tripod is not exactly same as KA-510U. See note for the difference.
Note
These 1/4 and 3/8 inch fixing tripod holes are not povided for the KA-510U.
1.12 CHANGING THE COLOR MATRIX SETTING
NOTE
The color reproduction properties of the color-matrix circuit built into the DSP can be re-set by varying the values of 9 parameters. However, as these parameters have been set at the factory to the default values based on detailed studies of the product development process, it is usually not recom­mended to alter them. Note that this adjustment is not a normal electrical adjustment item. Should a re-adjustment of the color matrix (a color reproduc­ibility change) be required as a result of a user request, etc., this should be performed only after studying and understand­ing the details of the following instructions.
1.12.1 Setting the Color Matrix
Preparation
The color matrix setting requires a color chart for use as a reference for color reproduction and a vectorscope. As we do not specify a color chart for this purpose, discuss the matter with any user requesting a custom setting and use a color chart to be agreed by the user.
Adjustment
The color-matrix circuit can be set using menus displayed on the screen (the viewfinder-screen or the test out screen).
Front
Front
Accessory
KA-510U
2–3/8"
Not provided
4–3/8"4–1/4"
2–1/4"
Not provided
Not provided
Rear
Rear
MODE : M3 M2 M1 DATA R (R-G) : R (R-B) : G+(G-R) : X G–(G-R) : X G+(G-B) : X G–(G-B) : X B+(B-G) : X B–(B-G) : X B (B-R) :
Fig. 1-12-1
Use the following procedure. (1) Remove the right side cover (see section 1.3.1) (2) Set DIP switch S901-6 on the ROM board to ON to display
the color-matrix setting menu on both the viewfinder and testout screens.
(3) Move the cursor (mark of
) to the desired item by using
the [SHUTTER] dial.
(4) When the cursor set on the desired item, pushing the [SHUT-
TER] dial causes the selected item to blink. (This is the sta­tus of the value adjustment.)
(5) When the adjustment value is blinking, rotating the [SHUT-
TER] dial varies the adjustment value. The available adjust­ment values are “M3”, “M2”, “M1” which is 0 or 1, and DATA which is between 0 and 31.
1-16
M3 0 : Active 1 : Inactive
M2 0 : Active 1 : Inactive
M1 0 : Increase 1 : Decrease
DATA 0 – 31
MODE
R±(R-G)
R±(R-B)
G+(G-R)
G–(G-R)
G+(G-B)
G–(G-B)
B+(B-G)
B–(B-G)
B±(B-R)
M3
M3
M2
M2
M2
M2
M3
M3
M3
M3
M3
M2
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
0 or 1
Active Area
Graph display
(6) Set DIP switch S901-6 on the ROM board to OFF. The color-
Inactive area:
Represents a vector area that is not affected by a currently selected setting item.
M1 = 0: Increasing trend M1 = 1: Decreasing trend
Color signal increase/decrease trend:
The increase or decrease trend can be selected with M1.
Active area:
Represents the vector area that is affected by a currently selected setting item. (The area can be selected with M3 or M2 depending on the item.)
matrix setting menu is canceled and the normal screen ap­pears again.
NOTE
The settings are stored and reflected every time a value in an item is changed. The setting values marked “X” do not need to be changed.
1.12.2 Details of Setting Items
As described above, the color matrix setting consists of varying 12 items using 9 parameters. The following table shows a com­parison of the setting items.
NOTE
The model diagrams in the table may be interpreted as fol­lows.
NOTE
If the [STATUS] switch is pressed during the value of some adjustment item is blinking, all of the data being set is reset to the default values.
(Example)
This diagram represents the display area of the vectorscope.
Table 1-12-1
1-17
1.13 SERVICE MENU
1.13.1 Operation Method
When the [MENU] button is pressed, the setup menu appears on the viewfinder screen to allow the user to perform setups. (For the contents of the setup menu, refer to page 66 of the instruction manual). Then, with the setup menu displayed, press the [MENU] button while holding down the [LOG] button to display the service menu. To change a menu setting value, press the [DATA SET] button. The viewfinder screen and counter display show the blinking “DATA SET indicators and the set returns to normal mode. To return to the setup menu, turn the power off and then on again.
1.13.2 Configuration of the Service Menu (Displayed on the Viewfinder Screen)
GROUP
:
SERVO/SYSTE
000
100 :VIDEO
20 0 : AUDI O
300 :SYSTE
↓ ↓ ↓ ↓ ↓ ↓ ↓
M
400 :TI 500 :ONSCREEN 700 :DI P S HM: HOURMETER RV :ROMVERSI ON
:
ERROR HI STORY
EH OT:OTHERS
GROUP
M
E CODE
W
HOUR METER
SERECT
M
Initial display of the service menu. Select an item with the [GROUP] button and press the [SELECT] button to go to a lower hierarchical level.
ITEM
( HOURMETER)
M
DH : DRU
TH : TOTAL DR
PH : PO
CH : CAP HOUR
LD : LOADI NG T I
EJ : EJECT T I
HC : HEAD CREANI NG T I
FR : F
HOURMETER
M
W
ER HOURMETER
M
( HOURMETER)
M
ES
W
D/REV T IMES
HOURMETER
ETER
M
ES
000000H
000000H
000000H
000000H
000000
000000
M
ES
000000
000000
Hour meter data can be checked. See section 1.13.4.
ROM VERSION
SERECT
ERROR HISTORY
SERECT
OTHERS
SERECT
(RO
M
VERSI ON)
SY : SYSCON RO
LT :LCD/TC RO
US : UNI T SY S RO
U
M
:UNITMSD ROMVER.
ITEM
ITEM
(ERROR HISTORY)
1:ERR7101
CAP
M
2:ERR7101
3:ERR7101
4:ERR7101
MS:MEM
ML:MEM
M I:MEM
EC : ERROR HI S TORY CL EAR
LCD:LCD/KEY T EST
DHC : DRU
CHC: CAP H.M. C LEAR
LTC:LOADING TIMES CLEAR
ETC: EJECT T IMES CL EAR
HTC :H . CLEAN TIMES CLEAR
FTC:F
OTOR FA I L URE
CAP
M
OTOR FA I L URE
CAP
M
OTOR FA I L URE
CAP
M
OTOR FA I L URE
(OTHERS)
ORY SWSAVE
ORY SWLOAD
ORY SWINITIALIZE
(OTHERS)
MH.M
(OTHERS)
W
D/REV T IMES C LEAR
M
VER.
M
VER.
M
VER.
.CLEAR
ROM version data can be checked. See section 1.13.5 .
01
01
01
01
Error history of the 4 most recent errors can be checked. Pressing the [SELECT] switch in this screen displays the mechanism information of each error.
(MECHANI SMSWINFO.)
SELECT
(
M
ODE) REC
REC PAUSE (EDCD) HLH ( HOUS ) O F F ( CASS ) ON (SAFE ) OF F (BGIN)OFF (END)ON
MENU
(RE
M
) OOHOOM
(P.T
M
) OOOOOOH
(TEMP) 60~
See sections 1.13.5 and 1.13.6.
The set-up menu contents can be saved, loaded or initialized
OFF
and the hour meter data can be reset.
OFF
See section 1.13.8. After switching an item from OFF to ON using [SELECT],
OFF
execute the selected item by pressing [DATA SET]. It is not
OFF
possible to execute more than one item simultaneously.
OFF
When an item is switched ON, other items are switched OFF.
OFF
OFF
OFF
OFF
OFF
OFF
1-18
1.13.3 Contents of Service Menu
Group Item Settings Counter Display
000 SERVO/ SYSTEM
002: OPERATION LOCK
050: REMOTE SELECT
ON
OFF
LOCAL
002 01
U
RSL Lc
IEEE1394
RS232C
080: BATTERY SHUTDOWN V
10.5 – 11.0V
BE 105
(0.1V step)
081: BATTERY ALARM V
082: BACK TALLY MODE
10.5 – 12.0 V (0.1V step)
BLINK
BA 110
U
RT D BL
OFF
ON
083: FRONT TALLY MODE
BLINK
083 03
ON
100 VIDEO
125: SET UP (Only U-ver.)
126: INPUT SELECT
OFF
ON
CAMERA
125 00
VD c
IEEE1394
200 AUDIO
244: LOW CUT
OFF CH1
LcTF OF
CH2
245: SAMPLING RATE
CH1&CH2
32K
U
SPL 48
48K
246: FRONT VOLUME ENABLE
DISABLE
FRVL OF
ENABLE
300 SYSTEM
303: WARNING DISABLE
305: REC REPEAT
ENABLE
DISABLE
OFF
303 00
305 00
ON
306: LONG PAUSE DISABLE
ENABLE
306 00
DISABLE
307: LONG PAUSE TIME
3MIN
LGPT 03
30MIN
396: BATTERY TYPE
12V
BATT 12
13.2V
14.4V
398: SSF MODE
OFF
55F OF
CUE MODE
MARK MODE
400 TIME CODE
500 ON SCREEN
406: USERS BIT GROUP
416: NON DROP/DROP (Only U-ver.)
515: CALENDAR SELECT
516: DISPLAY SELECT
NOT SPECIFIED
ISO CHAR
UNASSIGNED1
UNASSIGNED2
DROP
NON DROP
JAPAN
USA
EUROPE
TC
40B 00
TcG DF
515 00
DSP Tc
CLOCK
00
23
OFF
ON
01
01 02 ON
32
01
01
01
30
13 14
cU
01 02 03
01 02
ON
01
NF
cL
U R
Factory Default
OFF
LOCAL
10.5V
11.0V
BLINK
BLINK
ON
U
CAMERA
OFF
48K
ENABLE
ENABLE
OFF
ENABLE
30MIN
12V
CUE MODE
NOT
SPECIFIED
DROP
U-ver: USA
E-ver: EUROPE
TC
Description
Operation lock setting.
User setup menu (Refer to page 68 of the instruction manual.)
Battery empty detection voltage setting.
Battery alarm detection voltage setting.
User setup menu (Refer to page 68 of the instruction manual.)
Select the front tarry BLINK: Blinking ON: Lighting Select the setup of MONITOR OUT in playback mode.
ON: Setup added. OFF: No setup. Input signal selection
User setup menu (Only U-ver.) (Refer to page 68 of the instruction manual.)
User setup menu (Refer to page 68 of the instruction manual.)
User setup menu (Refer to page 68 of the instruction manual.) User setup menu (Refer to page 68 of the instruction manual.) ENABLE: Warning enabled. DISABLE: Warning disabled. OFF: REC Full Repeat enabled. ON: REC Full Repeat disabled. ENABLE: Long pause is canceled after spec­ified period of time (set using Menu 307). DISABLE: Long pause is not canceled. User setup menu (Refer to page 68 of the instruction manual.) User setup menu (Refer to page 68 of the instruction manual.)
User setup menu (Refer to page 68 of the instruction manual.)
User bits binary group flag setting
User setup menu (Refer to page 68 of the instruction manual.)
Calendar display format selection. JAPAN: Year/Month/Day USA: Month/Day/Year EUROPE: Day/Month/Year User setup menu (Refer to page 68 of the instruction manual.)
1-19
Group Item Settings Counter Display
Factory Default
Description
700 DIP SW
Operations are not accepted when the cassette cover is open. Therefore, DIP switch-0 and -1 can be used in checking the operation when the side cover is open or in the compatibility adjustment.
700: DIP SWITCH-0
701: DIP SWITCH-1
702: DIP SWITCH-2
to to
715: DIP SWITCH-15
OFF
ON
OFF
ON
OFF
ON
700 00
701 00
702 00
715 00
01
01
01
01
OFF
OFF
All OFF
Operate LED display switching OFF: Blinks in amber when the cassette
cover is opened.
ON: Extinguished when the cassette
cover is opened.
OFF: Other operations than ejection are
inhibited when the cassette cover is opened.
ON: Operations are valid even when the
cassette cover is opened.
Switching inhibited. Must be set to OFF.
1.13.4 HOUR METER
This screen allows the data of hour meters to be checked.
Item
DRUM HOUR METER
TOTAL DRM HOUR METER
Counter Display
DH∗∗∗∗∗∗ TH∗∗∗∗∗∗
Description
Displays the drum rotation hours.
Displays the total drum rotation hours. This data can-
Max. Display Hours/Count
999999H
999999H
not be reset.
POWER HOUR METER
PH∗∗∗∗∗∗
Displays the power ON hours. This data cannot be re-
999999H
set.
CAP HOUR METER
LOADING TIMES
EJECT TIMES
HEAD CLEANING TIMES
FWD/REV TIMES
cH∗∗∗∗∗∗ LH∗∗∗∗∗∗ EJ∗∗∗∗∗∗ Hc∗∗∗∗∗∗ FR∗∗∗∗∗∗
Displays the capstan motor rotation hours.
Displays the loading count.
Display the ejection count.
Displays the active cleaning head operation count.
Displays the forward or reverse operation count
999999H
999999TIMES
999999TIMES
999999TIMES
999999TIMES
∗∗∗∗∗∗ are the figures of time (or count).
1.13.5 ROM VERSION
This screen allows the ROM versions to be checked.
Item
SYSCON ROM VER. Video/Sys-con board IC403 PLSL1063-V1-**
LCD/TC ROM VER. Audio/LCD board IC601 UPD78P058BT***
UNIT SYS ROM VER. DV MAIN board IC101 MN102F1617HL-**
UNIT MSD ROM VER. DV MAIN board IC401 M31020EAVP-***
Counter Display
SY ∗∗ LT ∗∗ US ∗∗
U
U ∗∗
Board Name Symbol No. Remark
ROM board IC1 M27W102-80N6-**
(The MSD CPU program is written in IC401 and ROM board IC1.)
(The ROM version No. of PAL begins with 80.)
∗∗ is the version number.
1-20
1.13.6 ERROR HISTORY
This screen allows the history of the 4 most recent errors to be checked.
Error code
( ER ROR H I ST ORY )
Latest warning
Warning before the latest
Warning before the above
1: ERR7101
CAP
2: ERR7101
CAP
3: ERR7101
CAP
4: ERR7101
CAP
M
OTOR FA I L URE
M
OTOR FA I L URE
M
OTOR FA I L URE
M
OTOR FA I L URE
Warning before the above
1.13.7 MECHANISM SW INFO
This screen allows the mechanism mode at each error to be displayed.
Error message
(MECHANISMSWINFO. )
(MODE ) R E C
(EDCD) HLH ( HOUS ) O F F ( CA SS ) ON ( SAFE) OF F (BGIN)OFF (END)ON (RE (P.T (TEMP) HIGH
REC PAUSE
M
) OOHOOM
M
) OOOOOOH
Display
Item
(MODE)
(ECOD)
(HOUS)
(CASS)
(SAFE)
(BGIN)
(END)
Description
Mode at the moment of VCR er­ror & mode immediately before.
Rotary encoder output.
Cassette housing switch status.
Cassette switch status.
REC safety switch status.
Tape begin sensor status.
Tape end sensor status.
Input Pin
DV MAIN board IC401 Pin 44 CAM0 Pin 45 CAM1 Pin 46 CAM2
DV MAIN board IC401 pin 27
DV MAIN board IC401 pin 32
DV MAIN board IC401 pin 47
DV MAIN board IC401 pin 126
DV MAIN board IC401 pin 125
Display
PLAY, STILL, REC, REC PAUSE, NO CASSETTE, EJECT, STNDBY-ON, FF, REW, SHTL, STILL, SHTL X10, SHTL X-10
Shows H or L according to the mechanism position. Rotary encoder terminal (ENCD) H L H
CAM0 CAM1 CAM2
ON : Housing inserted/ejected status OFF : Housing operating status
ON : Cassette tape inserted OFF : Cassette tape not inserted or during insertion /ejec-
tion
ON : Non-recordable tape inserted, cassette tape not in-
serted or during insertion /ejection
OFF : Recordable tape inserted
ON : Tape leader section detected OFF : Magnetic tape section detected
ON : Tape leader section detected OFF : Magnetic tape section detected
(REM)
(P.TM)
(TEMP)
Remaining tape at the moment of error.
POWER HOUR METER data at the moment of error.
Sets internal temperature at the moment of error
DV MAIN board IC101 pin 75
Remaining tape time
POWER HOUR METER time
UNDER : under 10°C NORMAL : 10 to 40°C HIGH : 40 to 60°C OVER : over 60°C
1-21
1.13.8 OTHERS
This screen allows the setup menu to be saved temporarily, loaded or initialized. To execute an item, switch it from “OFF” (displayed as “00”) to “ON” (displayed as “01”) with the [SELECT] button, then press the [DATA SET] button (excluding hour meter). As switching an item “ON” switches other items automatically “OFF”, it is not possible to execute more than one item simultaneously.
Item
MEMORY SW SAVE
MEMORY SW LOAD
MEMORY SW INITIALIZE
ERROR HISTORY CLEAR
LCD/KEY TEST
DRUM H.M. CLEAR
CAP H.M. CLEAR
LOADING TIMES CLEAR
EJECT TIMES CLEAR
H. CLEAN TIMES CLEAR
FWD/REV TIMES CLEAR
Counter Display
U
S00
U
L00
U
Ec 00
LcD 00
DHc 00
cHc 00
L7c 00
E7c 00
H7c 00
F7c 00
1.14 ALARM DETECTION METHODS
Factory Default
00
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Description
Saves the data set with the setup menu.
Loads the data set for the setup menu.
Initializes the setup menu data to the factory defaults.
Clears the error history.
Checks the lighting of operation key LEDs. After changing the setting to “START, press the [DATA SET] but- ton. The viewfinder screen and LCD display show “PERFORM” and the key test mode is set. In this mode pressing an operation key, lights the corresponding LED but does not cause the VCR to operate. To exit from the key test mode, change the setting to STOP and press the [DATA SET] button. The viewfinder screen and LCD shows “PERFORM” and the normal mode is reset.
Resets the drum hour meter.
Resets the capstan hour meter.
Resets the loading count.
Resets the ejection count.
Resets the head cleaning count.
Resets the forward/reverse operation count
The unit incorporates the alarm display function, which notifies the user of the VCR status, remaining tape and remaining battery power. For the contents of the alarm display, see page 86 of the instruction manual. This section describes the methods applied for alarm detection.
Item
Servo lock error SERVO (Counter display)
Head clog RF (Counter display)
Dew condensation
When the drum rotation phase is deviated by more than 10 or when the capstan motor rotation speed is devi­ated by more than 20%.The alarm sound is generated in REC mode. The alarm display only appears in the PLAY mode. When external sync input signal SYNC IN is disturbed,
(sync inhbit) is displayed.
Measures the error rate during playback or quick re­view with RET button and displays HEAD CLOG when the viterbi is ON and exceeds 2000 (total).
When dew warning occurs with the VCR.
Description
Status After Detection
Same mode is maintained.
Detection Method
The MSD microcomputer detects the drum rotation phase from the phase error between the TSR and HID signals. The capstan motor rotation speed is detected based on the CAP FG signal.
Same mode is maintained.
See error code 0201 DEW in 1.16.
DEW
Lithium battery exhaustion Li
When the built-in lithium battery for the timecode backup is exhausted or not installed.
Same mode is maintained.
Decrease in the battery voltage below 2.6 V.
Remaining battery
When the remaining battery power is low.
Battery nearly empty: Operation is main­tained.
Detects the voltage at system controller pin 62.
Battery empty: Opera­tion stops automati­cally.
1-22
1.15 BATTERY POWER DETECTION METHODS
1.16 WARNING CODES
The battery voltage is detected to display the remaining power on the LCD. Since the detection voltage is variable depending on the 12 V/13.2 V/14.4 V battery types, correct settings should be made with the setup menu.
Detection voltage and remaining battery display
12V
Battery Type
13.2V
3.9V –
13.2V – 13.8V
13.0V – 13.1V
12.8V – 12.9V
12.4V – 12.7V
12.3V
11.6V – 12.2V
10.6V – 11.5V
– 10.5V
14.4V
15.1V –
14.4V – 15.0V
14.2V – 14.3V
13.9V – 14.1V
13.6V – 13.8V
13.4V – 13.5V
12.6V – 13.3V
10.6V – 12.5V
– 10.5V
EFBATT
EFBATT
EFBATT
EFBATT
EFBATT
EFBATT
EFBATT
EFBATT
EFBATT
Display
(F off)
(F off)
(F off)
(F off)
(F off)
(F off, BATT” blinking) (Segment blinking)
(F off, BATT” blinking) (Segment blinking)
(F off, BATT” blinking) (Segments off)
12.6V –
12.0V – 12.5V
11.8V – 11.9V
11.6V – 11.7V
11.3V – 11.5V
11.2V
11.0V – 11.1V
10.6V – 10.9V
– 10.5V
If a problem occurs during operation, the unit diagnoses the cause by itself, provides a warning through the warning LED and buzzer, and displays the diagnosis results in the counter display.
[LCD counter]
Error display appears. (∗∗∗∗ is the error code.)
ERR-∗∗∗∗
[Warning LED]
The red LED blinks (at about 4 Hz).
[Buzzer]
Generates a continuous tone. However, the tone is intermittent (at about 4 Hz) in case of dew alarm.
0201 Condensation
VCR operation In save mode:
· If a cassette is loaded, enters the AUTO OFF mode.
· If a cassette is not loaded, the warning LED lights
and the SAVE mode is maintained.
In other modes:
· If a cassette is loaded, the AUTO OFF mode is ini-
tiated.
· If a cassette is not loaded, the warning LED lights
and the drum rotates. An operation is accepted af­ter any condensation has evaporated.
Cause : Condensation of moisture.
Detection method : Check the voltage at the pin 124 of
IC401. DEW ON : 2.4 V or more DEW OFF : 1.8 V or less
0601 WRONG CASSETTE TYPE
VCR operation : The AUTO OFF mode is initiated.
Cause : A wrong type of cassette for the
computer is inserted.
Detection method : An error in the cassette type is de­tected (at pins 117, 118 and 119 of IC401) after the insertion is com­pleted.
3200 LOADING INCOMPLETE
VCR operation : The AUTO OFF mode is initiated.
Cause : Malfunction of the loading motor,
rotary encoder or mechanism.
Detection method : The rotary encoder output is checked (at pins 44, 45 and 46 of IC401) and an error is detected when loading has not completed in 4 seconds.
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