For disassembling and assembling of MECHANISM ASSEMBLY, refer to the SERVICE MANUAL No.86700 (MECHANISM ASSEMBLY).
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
WeightApprox. 770 g (1.7 lbs.) (GR-AXM18US), 774 g (1.71 lbs.) (GR-SXM38US)
Dimensions (W × H × D)81 mm × 125 mm × 216 mm(3-1/4" × 4-15/16" × 8-9/16")
(with the LCD monitor closed and with the viewfinder fully tilted downward)
Pickup1/6" format CCD
LensF1.8 f = 2.2 mm to 44 mm, 20:1 power zoom lens with auto iris and macro
control (GR-AXM18US) /
F1.8 f = 2.2 mm to 55 mm, 25:1 power zoom lens with auto iris and macro
control (GR-SXM38US)
Filter diameterØ 30.5 mm
ViewfinderElectronic viewfinder with 0.16" black/white LCD
White balance adjustmentAuto/Manual adjustment
LCD monitor 2.50" diagonally measured LCD panel/TFT active matrix system
SpeakerMonaural
Connectors Video1 V (p-p), 75 Ω unbalanced, analog output (via Video output connector)
Audio300 mV (rms), 1 kΩ, analog output (via Audio output connector)
S-Video (GR-SXM38US)Y : 1 V (p-p), 75 Ω, analog output
C : 0.29 V (p-p), 75 Ω, analog output
AC Adapter
Power requirementU.S.A and CanadaAC 120 V to 60 V~
Other countriesAC 110 V to 240 V~, 50 Hz/60 Hz
OutputDC 11 V, 1 A
Specifications shown are for SP mode unless otherwise indicated. E & O.E. Design and specifications subject to change without notice.
1-2 (No.YF126)
SECTION 1
r
PRECAUTION
1.1SAFTY PRECAUTIONS
Prior to shipment from the factory, JVC products are strictly
inspected to conform with the recognized product safety and
electrical codes of the countries in which they are to be
sold.However,in order to maintain such compliance, it is equally
important to implement the following precautions when a set is
being serviced.
1.1.1 Precautions during Servicing
(1) Locations requiring special caution are denoted by labels
and inscriptions on the cabinet, chassis and certain parts of
the product.When performing service, be sure to read and
comply with these and other cautionary notices appearing
in the operation and service manuals.
(2) Parts identified by the symbol and shaded ( ) parts
are critical for safety.
Replace only with specified part numbers.
NOTE :
Parts in this category also include those specified to
comply with X-ray emission standards for products
using cathode ray tubes and those specified for
compliance with various regulations regarding
spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as
specified.
(4) Use specified internal wiring. Note especially:
• Wires covered with PVC tubing
• Double insulated wires
• High voltage leads
(5) Use specified insulating materials for hazardous live parts.
Note especially:
• Insulation Tape
• PVC tubing
•Spacers
• Insulation sheets for transistors
•Barrier
(6) When replacing AC primary side components (transformers,
power cords, noise blocking capacitors, etc.) wrap ends of
wires securely about the terminals before soldering.
emission. Consequently, when servicing these products,
replace the cathode ray tubes and other parts with only the
specified parts. Under no circumstances attempt to modify
these circuits.Unauthorized modification can increase the
high voltage value and cause X-ray emission from the
cathode ray tube.
(12) Crimp type wire connectorIn such cases as when replacing
the power transformer in sets where the connections
between the power cord and power trans former primary
lead wires are performed using crimp type connectors, if
replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according
to the following steps.
• Connector part number :E03830-001
• Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
• Replacement procedure
a) Remove the old connector by cutting the wires at a
point close to the connector.Important : Do not
reuse a connector (discard it).
cut close to connector
Fig.1-1-3
b) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
15 mm
Fig.1-1-4
c) Align the lengths of the wires to be connected.
Insert the wires fully into the connector.
Metal sleeve
Fig.1-1-1
(7) Observe that wires do not contact heat producing parts
(heatsinks, oxide metal film resistors, fusible resistors, etc.)
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15
kg of force in any direction will not loosen it.
Power cord
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such
products, the cathode ray tubes themselves, the high
voltage circuits, and related circuits are specified for
compliance with recognized codes pertaining to X-ray
Connector
Fig.1-1-5
d) As shown in Fig.1-1-6, use the crimping tool to crimp
the metal sleeve at the center position. Be sure to
crimp fully to the complete closure of the tool.
1.2
5
2.0
5.5
Crimping tool
Fig.1-1-6
e) Check the four points noted in Fig.1-1-7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Crimped at approx. cente
of metal sleeve
Conductors extended
Fig.1-1-7
(No.YF126)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage
or deterioration. Observe that screws, parts and wires have been
returned to original positions, Afterwards, perform the following
tests and confirm the specified values in order to verify
compliance with safety standards.
(1) Insulation resistance test
Confirm the specified insulation resistance or greater
between power cord plug prongs and externally exposed
parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks,
earphone jacks, etc.).See table 1 below.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of
the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone
jacks, etc.). See Fig.1-1-11 below.
(3) Clearance distance
When replacing primary circuit components, confirm
specified clearance distance (d), (d') between soldered
terminals, and between terminals and surrounding metallic
parts. See Fig.1-1-11 below.
d
Chassis
d'
Power cord
primary wire
Fig.1-1-8
(4) Leakage current test
Confirm specified or lower leakage current between earth
ground/power cord plug prongs and externally exposed
accessible parts (RF terminals, antenna terminals, video
and audio input and output terminals, microphone jacks,
earphone jacks, etc.).
Measuring Method : (Power ON)Insert load Z between
earth ground/power cord plug prongs and externally
exposed accessible parts. Use an AC voltmeter to
measure across both terminals of load Z. See Fig.1-1-9
and following Fig.1-1-12.
ab
Externally
exposed
accessible part
Z
V
c
A
Fig.1-1-9
(5) Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between
earth pin in AC inlet and externally exposed accessible
parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
specifications.
AC inlet
Earth pin
Exposed accessible part
MIlli ohm meter
Grounding Specifications
Region
USA & Canada
Europe & Australia
Grounding Impedance (Z
Z0.1 ohm
Z0.5 ohm
)
Fig.1-1-10
AC Line Voltage
100 V
100 to 240 V
110 to 130 V
110 to 130 V
200 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Insulation Resistance (R
R 1 M /500 V DC
1 M R 12 M /500 V DC
R 10 M /500 V DC
)
Dielectric Strength
AC 1 kV 1 minute
AC 1.5 kV 1 minute
AC 1 kV 1 minute
AC 3 kV 1 minute
AC 1.5 kV 1 minute
(
Class
(
Class
Clearance Distance (d), (d'
d, d' 3 mm
d, d' 4 mm
d, d' 3.2 mm
d 4 m m
)
d' 8 m m (Power cord
d' 6 m m (Primary wire
)
Fig.1-1-11
AC Line Voltage
100 V
110 to 130 V
110 to 130 V
220 to 240 V
Region
Japan
USA & Canada
Europe & Australia
Load Z
1
0.15
1.5
2
50
Leakage Current (i)
i 1 mA rms
i 0.5 mA rms
i 0.7 mA peak
i 2 mA dc
i 0.7 mA peak
i 2 mA dc
a, b, c
Exposed accessible parts
Exposed accessible parts
Antenna earth terminals
Other terminals
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
)
)
)
1-4 (No.YF126)
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1DIFFERENCE LIST
The following table indicate main different points between models GR-AXM18US and GR-SXM38US.
MODELGR-AXM18USGR-SXM38US
TAPE FORMATVHS-CS-VHS-C
VIDEO(LED) LIGHTNOYES
S-VHS ON/OFFNOYES
S OUTPUTNOYES
A / V CABLEYESNO
CASSETTE ADAPTERNO(OPTIONAL)YES(PROVIDED)
C-P8U
(No.YF126)1-5
SECTION 3
DISASSEMBLY
3.1BEFORE ASSEMBLY AND DISASSEMBLY
3.1.1 Precautions
• Be sure to disconnect the power supply unit prior to mounting
and soldering of parts.
• Prior to removing a component part that needs to disconnect
its connector(s) and its screw(s), first disconnect the wire(s)
from the connector(s), and then remove the screw(s).
• When connecting/disconnecting wires, pay enough attention
not to damage the connectors.
• When inserting the flat wire to the connector, pay attention to
the direction of the flat wire.
• Be careful in removing the parts to which some spacer or
shield is attached for reinforcement or insulation.
• When replacing chip parts (especially IC parts), first remove
the solder completely to prevent peeling of the pattern.
• Tighten screws properly during the procedures. Unless
specified otherwise, tighten screws at a torque of 0.196N
·cm). However, 0.196N·m (2.0kgf·cm) is a value at the
(2.0kgf
time of production. At the time of service, perform the
procedure at a torque 10% less than 0.196N
·m (2.0kgf·cm).
(See "SERVICE NOTE" as for tightening torque.)
3.1.2 Destination of connectors
Two kinds of double-arrows in connection tables respectively
show kinds of connector/wires.
: Wire: Flat wire: Board to board (B-B)
: The connector of the side to remove
CONN. No.PIN No.CONNECTOR
CN2a
CN2b
MAIN CN101
MAIN CN103
MONI/ BW CN761
MIC CN762
3.1.3 Disconnection of connectors (Wires)
Wire
· Pull both ends of the connector in the arrow
direction, remove the lock and disconnect the flat
wire.
B-B Connector
B-B Connector
· Pull the both ends of the board in the direction of the arrow, and remove the B-B Connector.
FPC Connector
· Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
removing the wire, immediately restore the locks
to their original positions because the locks are
apt to come off the connector.
Wire
FPC Connector
Lock
B-B Connector
Fig.3-1-1
3.1.4 Tools required for disassembly and assembly
Torque driver
YTU94088
Chip IC replacement jig
PTS40844-2
Bit
YTU94088-003
Cleaning cloth
KSMM-01
Tweezers
P-895
·m
40
2
• Torque driver
Be sure to use to fastening the mechanism and exterior parts
because those parts must strictly be controlled for tightening
torque.
• Bit
This bit is slightly longer than those set in conventional torque
drivers.
• Tweezers
To be used for removing and installing parts and wires.
• Chip IC replacement jig
To be used for replacement of IC.
• Cleaning cloth
Recommended cleaning cloth to wipe down the video heads,
mechanism (tape transport system), optical lens surface.
3.2ASSEMBLY AND DISASSEMBLY OF MAIN PARTS
3.2.1 Assembly and disassembly
When reassembling, perform the step(s) in reverse order.
For disassembly of the [5] VF ASSEMBLY, refer to 3.2.3 ASSEMBLY/DISASSEMBLY OF [5] VF ASSEMBLY .
NOTE 6 :
Take care not to break or damage the FRAME.
-
-
-
NOTE5
NOTE6
-
-
-
-
-
-
-
-
NOTE 16 :
For disassembly of the CCD BOARD ASSEMBLY, refer to
3.2.5 ASSEMBLY AND DISASSEMBLY OF [16] OP BLOCK
ASSEMBLY AND CCD BOARD ASSEMBLY .
NOTE 17 :
When attaching the MECHANISM ASSEMBLY to S.CASE
(MAIN), pull out the FPC CABLE not to be inserted between
the MECHANISM ASSEMBLY and S.CASE (MAIN).
zDestination of connectors
CN.NO.
CN2a MAIN CN27 SPEAKER - 2
CN2b MAIN CN13 ZOOM UNIT - 14
CN3a MAIN CN7301 B/W VF ASSY CN7401 14
CN3b MAIN CN18 TOP CN401 6
CN6 MAIN CN16 MONITOR BL CN7601 25
CN9a MAIN CN6 LAMP(DC LIGHT) - 3
CN9b MAIN CN8 MIC - 2
CN13a MAIN CN3 CAPSTAN MOTOR - 18
CN13b MAIN CN7 A/C HEAD - 11
CN13c MAIN CN22 CCD CN5301 14
CN13d MAIN CN15 OP BLOCK ASSY - 24
CN13e MAIN CN4 LOADING MOTOR - 2
CN13f MAIN CN1 DRUM_MOTOR - 10
CN13g MAIN CN5 HEAD(VIDEO,FLY.E) - 11
CN13h MAIN CN2 SENSOR - 14
CN13j MAIN CN28 REAR_UNIT - 10
NOTE 8a :
Take care not to cut the FPC wire.
NOTE 8b :
Insert and attach the SHEET(FPC) between the MONITOR
FPC and the UPPER CASE(M)ASSEMBLY.
NOTE 8c :
Attachment of the FPC.
NOTE 8d :
For disassembly of the [8] MONITOR ASSEMBLY, refer to
3.2.4 ASSEMBLY/DISASSEMBLY OF [8] MONITOR ASSEMBLY.
NOTE 9a :
Take care not to damage the OP BLOCK ASSEMBLY when
and after the FRONT CASE ASSEMBLY is removed.
NOTE 9b :
Attachment of the WIRE.
NOTE 10 :
There are models that do not have FRONT BOARD ASSY.
NOTE 12 :
Screwing sequence should be in order here first and others.
CONNECTOR
PIN
NO.
(No.YF126)1-7
aa
CN1a
1
(S1)
[1]
<BOTTOM SIDE>
13
L3a
[5]
NOTE5
14
L5a L5b
12
L4
10
C.COVER INSIDE
11
L4
C
Fig.FA1
L3b
B
CN3a
c
CN2b
[3]
CN3b
aa
d
L1
<BOTTOM SIDE>
1-8 (No.YF126)
14
(S5)
5
13
(S5)
(S5)
10
(S4)
12
11
(S4)
FFC WIRE
4
[4]
OP BLOCK
ASSY
9
(S3b)
CC
Fig.FA2
b
c
d
CN1a
CN2a
dd
aa
(S3a)
8
7
(S2)
b
u
t
5
(S2)
a
B
A
c
A
[2]
2
(S2)
3
(S2)
4
(S2)
6
(S2)
17
(S6a)
18
(S6a)
[6]
NOTE6
C
16
(S6a)
B
A
L6
21
(S6b)
C
B
A
27
(S8b)
26
(S8b)
19
(S6a)
D
SWITCH
25
(S8a)
20
(S6a)
NOTE8a
FPC
L8b
15
(S6a)
CN6
Fig.FA3
[7]
C
B
CC
B
23
(S7a)
B
A
NOTE8c
[8]
NOTE8d
L8a
A
24
(S7b)
D
22
(S7a)
SHEET(FPC)
NOTE8b
SHEET(FPC)
AS FOR PUSH SW, DON'T BE
BROKEN AND DON'T FLOAT .
(SEE AND CHECK SW AFTER
ATTACHING FPC.)
Fig.FA4
DO NOT MAKE FPC
SLACKEN IN THIS PART.
PROCESSED
THROUGH THIS PART.
INSTALL THE RAINFORCEMENT
BOARD WITH MONITOR OPENED .
( FOR THE DAMAGE PREVENTION
OF PUSH SWITCH .)
(No.YF126)1-9
: 0.118N.m (1.2kgf.cm)
31
(S12)
32
(S12)
[12]
[9]
28
(S9)
NOTE9a
L9a
NOTE12
30
(S11)
SHIELD
NOTE10
[10]
29
(S10)
L9b
a
<WIREING>
b
a
CN9a
b
CN9b
FOIL SIDE(B)
NOTE9b
PASS THE WIRE
BETWEEN
LIGHT WIRE
MIC WIRE
THESE BOSSES.
DO NOT OBSTRUCT
THE RECEIVING
PART OF SENSOR
BY WIRE .
PASS THE WIRE
OUTSIDE OF
THIS BOSS .
1-10 (No.YF126)
SHIELD SHEET
SHOULD BE PUTTED SHIELD
PLATE BETWEEN FRAME TO MECHA .
[11]
Fig.FA5
a
43
(S18b)
[18]
[13]
c
d
f
g
h
j
CN13j
Fig.FA6
L13
b
SHIELD
e
CN13h
CN13b
CN13a
34
(S13)
CN13c
CN13f
CN13g
33
(S13)
CN13d
CN13e
43
(S18b)
A
42
(S18a)
L17
AA
Fig.FA8
41
(S18a)
NOTE17
[17]
39
(S17a)
40
(S17b)
[15]
[16]
NOTE16
37
(S14b)
36
(S14a)
(S14a)
35
Fig.FA7
38
(S15)
[14]
44
(S19)
[19]
[20]
Fig.FA9
(No.YF126)1-11
3.2.3 ASSEMBLY/DISASSEMBLY OF [5] VF ASSEMBLY
zPrior to disassembly
VF ASSEMBLY mainly consists of two CABINET PARTS (UPPER CASE (VF)/ BOTTOM CASE (VF)), and LCD SA/LENS
SA inside.
As LCD SA and LENS SA are each consist of several parts,
disassemble as required during the procedure.
zDisassembly procedure
STEP
PART NAME
No.
UPPER CASE(VF)
[1]
/BOTTOM CASE(VF)
VF BRACKET ASSY
[2]
LENS SA/LCD SA
[3]
/BWVF BOARD ASSY
LENS SA
[4]
LCD SA
[5]
Fig.
No.
2(S5a),2(S5b),2(L5a),2(L5b)
VF1,2
2(S5c)
VF3
L5c,d,CN5a,2(L5e),2(L5f)
VF4
L5g,L5h,L5j
VF5
L5k,L5m,L5n,L5p
POINTNOTE
NOTE 5a :
Follow the wiring of the LCD MODULE FPC as shown in the
Fig.VF1, and be sure to place the FPC within the BOTTOM
CASE.
NOTE 5b :
Place the SUPPORT PLATE inside the BOTTOM CASE.
NOTE 5c :
Refer to the Fig. VF5 for the LENS SA disassembly.
NOTE 5d :
Refer to the Fig. VF5 for the LCD SA disassembly.
NOTE 5e :
During the procedure, be careful in handling the parts.
NOTE 5f :
When attaching the LEVER VF, be careful in positioning with
the LENS ASSY.
Attach the LEVER VF by pulling the LENS ASSY to the EYE
CUP side.
After the attachment, check whether the slide operation is
smooth.
NOTE 5g :
When disassembling, be sure not to lose any parts.
NOTE5a,b
-
NOTE5c,d
NOTE5e,f,g
NOTE5e
1-12 (No.YF126)
1
(S5a)
L5a
a
NOTE5b
UPPER CASE
(VF)
L5b
b
2
(S5a)
LCD SA
/LENS SA
5
(S5c)
6
(S5c)
BOTTOM
CASE(VF)
a
: 0.098N.m (1.0kgf.cm)
<NOTE5a,b>
SUPPORT PLATE
NOTE5a
b
3
(S5b)
Fig.VF1
NOTE5b
<TOP VIEW>
BOTTOM CASE
(VF)
4
(S5b)
VF BRACKET
ASSY
: 0.098N.m (1.0kgf.cm)
Fig.VF3
NOTE5c
LENS SA
NOTE5e
LCD SA
L5e
L5c
BWVF BOARD ASSY
<SIDE VIEW>
Fig.VF2
NOTE5a
L5d
L5f
CN5a
FPC
Fig.VF4
(No.YF126)1-13
<LENS SA>
NOTE5f
LEVER(VF)
GUIDE(LENS)
L5h
NOTE5e,f
LENS ASSY
NOTE5g
COMPRESSION SPRING
<LCD SA>
CASE(B.LIGHT)
SHEET(DIFF)
SHEET(POLA.1)
CUSHION(LCD)
L5g
NOTE5e
NOTE5e
SHAFT(VF)
HOLDER(EYE)
L5j
NOTE5e
SHEET(LENS)
EYE CUP
STOPER(POLA)
LCD MODULE
GUIDE(LCD)
HOLDER(LCD)
1-14 (No.YF126)
NOTE5e
CUSHION(POLA)
NOTE5e
SHEET(POLA.2)
L5p
L5n
L5m
L5k
Fig.VF5
3.2.4 ASSEMBLY/DISASSEMBLY OF [8] MONITOR ASSEMBLY
zDisassembly of MONITOR ASSEMBLY
NOTE :
Be careful not to soil or scratch the monitor screen through
the disassembly/assembly work.
(1) While removing the three screws 1 to 3 in numerical
order and disengaging the five hooks (L8a and L8e) in
alphabetical order, remove the MONITOR COVER
ASSEMBLY.
NOTE 8a :
After removing the MONITOR COVER ASSEMBLY,
be careful not to damage the FPC and the connector
because the MONI. HINGE ASSEMBLY moves
very easily.
(2) Unlock the connector 8a and then remove the FPC
while lifting the MONI. HINGE ASSEMBLY upwards to
remove it together with the FPC.
NOTE 8b :
When removing the FPC, unlock the connector first
and then lift the MONI. HINGE ASSEMBLY upwards. Accordingly, the FPC is removed together
with the MONI.HINGE ASSEMBLY.
(3) Unsolder the two soldered parts (SD8).
NOTE 8c :
When removing the MONITOR BOARD ASSEMBLY and the BACKLIGHT together, it is not necessary to unsolder the two soldered parts (SD8).
(4) Unlock the connector 8b, and disconnect the FPC
from the connector 8b.
(5) Disconnect the FPC from MONITOR CASE ASSEM-
BLY.
(6) Remove the screw (4), and remove the MONITOR
BOARD ASSEMBLY while lifting the side of MONITOR BOARD ASSEMBLY which has been attached
with screw (4) upwards.
(7) Remove the BACKLIGHT and DIFF. SHEET (2.5) in
this order.
(8) Remove the FRAME (LCD), the SPRING (LCD), and
the LCD MODULE all together.
NOTE8d:
As the SPRING (LCD) and the LCD MODULE are
attached to the FRAME (LCD), remove them all together for the parts exchange.
(9) Remove the S. CASE (2.5) by removing the two hooks
(L8h, L8j) in order.
MONITOR COVER
ASSY
NOTE8a
NOTE8b
MONITOR
BOARD ASSY
MONI. HINGE
ASSY
FPC
NOTE8a
MONI. HINGE
ASSY
CN8a
c
a
L8a
a
(S8c)
FPC
L8b
4
SPRING
(LCD)
L8c
L8e
NOTE8b
CN8b
b
BACKLIGHT
ASSY
NOTE8c
DIFF.SHEET(2.5)
FRAME(LCD)
LCD MODULE
LEAD SIDE
L8f
S.CASE(2.5)
L8d
1
(S8a)
SD8
NOTE8d
b
MONITOR CASE
ASSY
2
(S8b)
L8g
L8h
c
3
(S8b)
Fig.3-2-4
L8j
L8k
: 0.098N.m (1.0kgf.cm)
(No.YF126)1-15
3.2.5 ASSEMBLY AND DISASSEMBLY OF [16] OP BLOCK ASSEMBLY AND CCD BOARD ASSEMBLY
zPrecautions
(1) Take care in handling the CCD IMAGE SENSOR, OP
LPF and lens components when performing maintenance etc., especially with regard to surface contamination, attached dust or scratching. If fingerprints are
present on the surface they should be wiped away using
either a silicon paper, clean chamois or the cleaning
cloth.
(2) The CCD IMAGE SENSOR may have been shipped with
a protective sheet attached to the transmitting glass.
When replacing the CCD IMAGE SENSOR, do not peel
off this sheet from the new part until immediately before
it is mounted in the OP BLOCK ASSEMBLY.
(3) The orientation of the OP LPF is an important factor for
installation. If there is some marking on the OP LPF, be
sure to note it down before removing and to reassemble
it very carefully as it was referring to the marking.
zDisassembly of CCD BOARD ASSEMBLY and CCD BASE
ASSEMBLY
(1) Unsolder the CCD BOARD ASSEMBLY by the 14 points
(SD16a) and then remove it.
(2) Remove the two screws (1, 2) and remove the CCD
BASE ASSEMBLY.
(3) Remove the SPACER.
(4) Remove the SHEET.
(5) Remove the OP LPF.
zAssembly of CCD BASE ASSEMBLY and CCD BOARD AS-
SEMBLY
(1) Set the OP LPF to the OP BLOCK ASSEMBLY so that
the OP side touches the OP BLOCK ASSEMBLY.
NOTE 16a:
Pay careful attention to the orientation of the OP LPF.
(2) Set the SHEET to the OP LPF so that the OP LPF stays
in the right position.
(3) Attach the SPACER to the OP BLOCK ASSEMBLY.
(4) Set the CCD BASE ASSEMBLY to the OP BLOCK ASSEM-
BLY, and fasten them together with the two screws (1, 2).
(5) Set the CCD BOARD ASSEMBLY to the CCD BASE AS-
SEMBLY, and then solder the fourteen points (SD16a)
on the CCD BOARD ASSEMBLY.
zReplacement of service repair parts
The service repair parts for the OP BLOCK ASSEMBLY are as
listed below.
Before replacement of these parts, remove the BRACKET (OP
BLOCK ASSEMBLY) as required.
Take special care not to disconnect any of the FPC wires or
cause any damage due to soldering (excessive heating).
(1) FOCUS MOTOR
(2) ZOOM MOTOR
(3) IRIS MOTOR UNIT
NOTE 16b:
When replacing the FOCUS MOTOR or the ZOOM MOTOR, solder the FPC at a space of about 0.5 mm above the
terminal pin.
NOTE 16c:
The IRIS MOTOR UNIT includes the FPC ASSEMBLY and
two sensors.
(S16b)
7
(S16b)
SENSOR
OP BLOCK
ASSY
8
9
(S16b)
11
(S16c)
NOTE16b,c
IRIS MOTOR UNIT
10
(S16b)
SD16b
5
(S16b)
(S16b)
(S16b)
3
NOTE16b
FOCUS MOTOR
6
4
(S16b)
SHEET
ZOOM MOTOR
NOTE16b
SPACER
OP
side
0.078Nm (0.8kgfcm)
0.118Nm (1.2kgfcm)
SD16a
2
(S16a)
CCD BASE ASSY
NOTE16a
OP LPF
CCD
side
Blue
1
(S16a)
CCD
BOARD ASSY
1-16 (No.YF126)
Fig.3-2-5
SECTION 4
ADJUSTMENT
4.1PREPARATION
4.1.1 Precaution
Camera system and deck system of this model are specially
adjusted by using PC.
However, if parts such as the following are replaced, an
adjustment is required. The adjustment must be performed in a
Service Center equipped with the concerned facilities.
• EEP ROM (IC102 of MAIN board)
• OP BLOCK ASSEMBLY
• VF ASSEMBLY
• MONITOR ASSEMBLY
In the event of malfunction with electrical circuits, first find a defective portion with the aid of proper test instruments as shown in
the following electrical adjustment procedure, and then commence necessary repair/ replacement/adjustment.
• In observing chip TP, use IC clips, etc. to avoid any stress.
Prior to replacement of chip parts (especially IC), remove the
solder completely to prevent peeling of the pattern.
• Use a patch cord if necessary. As for a patch cord, see the
BOARD INTERCONNECTIONS.
• Since connectors are fragile, carefully handle them in
disconnecting and connecting the FPC.
4.1.2 REQUIRED TEST EQUIPMENT
• Personal computer (for Windows)
• Color TV monitor
• Oscilloscope (dual-trace type, observable 100MHz or higher
frequency). The one observable 300 MHz or higher frequency
is recommended.
• Digital voltmeter
• DC power supply or AC adapter
• Frequency counter (with threshold level adjuster)
4.1.3 TOOLS REQUIRED FOR ADJUSTMENT
Alignment tape
MHP-C
Roller driver
PTU94002-2
INF Adjustment Lens
YTU92001B
Light box Assembly
YTU93096A
Jig Connector Cable
YTU93082G
Alignment tape
MHP-LC
Cleaning Cloth
KSMM-01
INF Adjustment Lens Holder
YTU94087
Gray Scale Chart
YTU94133A
PC Cable
QAM0099-002
Cassette torque meter
PUJ50431-2
YTU92001-109
Camera Stand
YTU93079
Color Bar Chart
YTU94133C
Communication Cable
YTU93107B
Conn. ring
(30.5)
Service Support System
YTU94057-93
• Alignment tape
To be used for check and adjustment of interchangeability of
the mechanism.
(Video: Color bar signal, Audio: Non-signal)
• Cassette torque meter
This is used to cheek the back tension and play torque during
mechanism adjustment.
• Roller driver
To be used to turn the Roller driver to adjustment of the linearity of playback envelope.
• Cleaning Cloth
Recommended the Cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens surface.
(No.YF126)1-17
• Conn. ring
The connector ring to attach the INF lens to the head of the OP
lens. For the usage of the Conn.ring.
• INF Adjustment Lens
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• INF Adjustment Lens Holder
To be used together with the Camera stand (11) for operating
the Videocamera in the stripped-down condition such as the
status without the exterior parts or for using commodities that
are not yet conformable to the interchangeable ring. For the
usage of the INF lens holder, refer to the Service Bulletin No.
YA-SB-10035.
• Camera Stand
To be used together with the INF adjustment lens holder. For
the usage of the Camera stand, refer to the Service Bulletin
No. YA-SB-10035.
• Light box Assembly
To be used for adjustment of the camera system. For the usage of the Light box assembly, refer to the Service Bulletin No.
YA-SB-10035.
• Gray Scale Chart
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• Color Bar Chart
To be used for adjustment of the camera system. For the usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• Jig Connector Cable
To be connected to the Jig connector jack of the main board
and used for measurement and adjustment.
• PC Cable
To be used to connect the Videocamera and a personal computer with each other when a personal computer issued for adjustment.
• Communication Cable
Connect the Communication cable between the PC cable and
Jig connector cable when performing a PC adjustment.
• Service Support System
To be used for adjustment with a personal computer. Software
can be downloaded also from JS-net.
4.2JIG CONNECTOR CABLE CONNECTION
Connection procedure
JIG CONNECTOR
CABLE
CN25
JIG CONNECTOR COMMUNICATION CABLE
TO 8 PIN
( RXD )
RED
TO 7 PIN
( TXD )
( GND )
WHITE
BLACK
SERVICE SUPPORT SYSTEM
RS232C
COM PORT
PERSONAL COMPUTER
MENU
TO 6 OR 16 PIN
Fig.4-2-1
Jig connector diagrams
JIG CONNECTOR CABLE (YTU93082G)
MAIN CN25JIG BOARD (LABEL)
AL_J3.2V11AL_J3.2V
MCU_RST112VIDL
VIDL23DIAL_PB
V_TP_FM124DIAL_MN
DIAL_PB35JIGCN_SW
V_FF136GND
DIAL_MN47TXD
ST/EJ_SW148RXD
JIGCN_SW59PLI_AD
PB_CTL1510VPP_7.8V
GND611MCU_RST
GND1612V_TP_FM
TXD713V_FF
V_OUT1714ST/EJ_SW
RXD815PB_CTL
AO_SIG_J1816GND
PLI_AD917V_OUT
V_OVL1918AO_SIG_J
VPP_7.8V 1019V_OVL
DISCHG_L2020DISCHG_L
COVER(JIG)
PC CABLE
1-18 (No.YF126)
Fig.4-2-2
4.3MECHANISM COMPATIBILITY ADJUSTMENT
4.3.1 Tape transport adjustment
Mechanism adjustment is needed when DRUM ASSEMBLY or a
part of the tape transport system is replaced. To protect tapes
from damage, first clean the tape transport system, next confirm
that nothing is wrong with the tape transport system by using a
tape that can be disposed of, and then perform adjustment with
alignment tape. Some exterior parts should be removed before
some adjustment procedures, depending on the procedures.
BACK TENSION
0.93x10
-3
- 1.71x10-3 N•m
(10-17gf·cm)
PLAY TORQUE
1.47x10
-3
- 2.45x10-3 N·m
(15-25gf·cm)
POLE BASE (SUP)
(GUIDE ROLLER)
POLE BASE (TU)
(GUIDE ROLLER)
TU GUIDE
POLE
A/C HEAD
ASSEMBLY
TENSION
POLE
PINCH
ROLLER
Fig.4-3-1
4.3.2 Back tension
Remove the exterior parts attached to CASSETTE HOUSING
ASSEMBLY so that scales of CASSETTE TORQUE METER can
be read.
• CASE COVER(M) ASSEMBLY
• C. COVER INSIDE
Fig.4-3-3
4.3.3 Tape pattern
Remove the exterior parts attached to the UPPER CASE
ASSEMBLY so that the guide roller beside the DRUM ASSEMBLY
can be rotated.
• CASE COVER(M) ASSEMBLY
• LOWER CASE ASSEMBLY
• TOP COVER ASSEMBLY
• UPPER CASE (M) ASSEMBLY
NOTE:
In performing adjustment, it is recommended that LOWER
CASE ASSEMBLY and TOP OPE UNIT are attached to the
main body for better operation and safety.
POLE BASE (TU)
(GUIDE ROLLER)
ALIGNMENT TAPE
CASSETTE TORQUE METER
Fig.4-3-2
(1) Set a cassette torque meter onto the deck and measure the
back tension in standard PB mode to confirm that the back
tension is 0.93x10
-3
- 1.71x10-3 N•m.
(2) If not, replace the tension band.
When the value widely fluctuates in the measurement,
replace the SUPPLY REEL DISK.
(3) With the CASSETTE TORQUE METER, confirm that the
play torque is 1.47x10
-3
- 2.45x10-3 N•m.
If necessary, replace the center pulley unit.
POLE BASE (SUP)
(GUIDE ROLLER)
JIG CONNECTOR CABLE
MAIN CN25 - JIG BOARD
12PIN(V_TP_FM)
13PIN(V_FF)
Fig.4-3-4
(1) Remove the Cover (JIG) shown on Fig.4-2-1.
(2) Connect the JIG CONNECTOR CABLE to CN25 on the
MAIN BOARD ASSEMBLY as shown on Fig. 4-2-2.
(3) Observe signal at V_TP_FM with external trigger from
V_FF on the JIG CONNECTOR CABLE.
(4) Playback the SP stairstep signal of the alignment tape and
maximize the FM waveform by the tracking button.
(5) Set the tracking control to the center position by simulta-
neously pressing the tracking (-) and (+) buttons and maximize the FM waveform by the tracking button.
(6) If the observed FM waveform is not flat, adjust the height of
the SUPPLY of TAKE-UP GUIDE ROLLER with the roller
driver.
NOTE:
To prevent the tape from damage, turn the guide rollers
slowly.
(No.YF126)1-19
(7) By operating the tracking button (both in + and - directions)
in the manual tracking mode, vary the output level of the
FM waveform from maximum to minimum and vice versa to
confirm that the waveform varies nearly in a flat shape.
(8) When the FM waveform breaks in the level varying process,
subtly adjust the height of guide rollers at every breaking
point so that the waveform varies as flat as possible.
Repeat the above steps 6. and 7. several times to confirm
that the waveform is flat as a whole.
(9) Playback the SP stairstep signal of alighment tape and ad-
just the tracking control to maximize the FM waveform,
confirm that FM waveform variation is always flat.
(10) Record the signal and play it back in both of the SP and EP
modes, and confirm that the FM waveform is flat in both
modes.
NOTE:
Among the above-mentioned adjustment steps, the
items of No.9 and No.10 are needed for the EP model
only.
CH-2
1 field
FLATTEN WAVEFORM.
CAUSER BY WRONG HEIGHT
OF SUPPLY GUIDE ROLLER
CAUSED BY WRONG HEIGHT
OF TAKE-UP GUIDE ROLLER
4.3.4 A/C head height & azimuth
Remove the exterior parts attached to the UPPER CASE
ASSEMBLY so that the screws around the A/C HEAD
ASSEMBLY can be tighten or loosen.
• CASE COVER(M) ASSEMBLY
• LOWER CASE ASSEMBLY
• TOP COVER ASSEMBLY
• UPPER CASE(M) ASSEMBLY
• FRONT FRAME ASSEMBLY
NOTE:
In performing adjustment, it is recommended that LOWER
CASE ASSEMBLY and TOP OPE UNIT are attached to the
main body for better operation and safety.
(1) Remove the Cover (JIG) shown on Fig.4-2-1.
(2) Connect the JIG CONNECTOR CABLE to CN25 on the
MAIN BOARD ASSEMBLY.
(3) Connect the channel-1 scope probe to the audio output
(AO_SIG_J) and connect the channel-2 scope probe to PB
CTL.
(4) Playback the alignment tape.
(5) Set the tracking to its center range by pressing the (+) and
(-) tracking controls simultaneously.
(6) Adjust screws[ A ], [B] and [C] approximately 45 degrees
in the same direction to obtain maximum audio output and
CTL signal levels.
(7) As a final fine adjustment, adjust screw [B] for minimum
signal level fluctuation and screw [C] for maximum output
signal level.
Fig.4-3-5
CORRECT VARIATION OF WAVEFORM
BAD VARIATION OF WAVEFORM
Fig.4-3-6
(11) Through the above steps, confirm that there occur no wrin-
kling and damage in the tape around the PINCH ROLLER
and TU GUIDE POLE whenever the deck is in operation of
Loading/Unloading, Search Rewind and at mode change
from Search Rewind to play mode. If wrinkling or damage
in the tape occurs around the TU GUIDE POLE, adjust the
angle (slant) of the A/C HEAD to the tape. So that the tape
normally runs along the lower flange of the GUIDE POLE.
A/C HEAD
SCREW [A]
SCREW [C]
SCREW [B]
Fig.4-3-7
Audio
signal
Control
pulse
signal
1-20 (No.YF126)
Fig.4-3-8
4.3.5 Phase of control head (X value)
Note:
Remove the exterior parts attached to the UPPER CASE
ASSEMBLY so that the screws around the A/C HEAD
ASSEMBLY can be tighten or loosen.
(1) Connect the JIG CONNECTOR CABLE to CN25 on the
MAIN BOARD ASSEMBLY.
(2) Playback the SP stairstep signal of the alignment tape and
observe signal at V_TP_FM with external trigger from
V_FF on the JIG CONNECTOR CABLE.
(3) Operate the tracking button in the center and manual
tracking mode by pressing the tracking (+) and (-) buttons
and confirm that the FM output level is maximum at
the center position as shown in Fig. 4-3-10.
(4) If necessary, slightly loosen the setscrews [D] and [E] and
insert the Tweezers into the notch and guide hole to move
the A/C HEAD fully in the direction of the capstan to the
extent.
(5) Gradually move the A/C HEAD toward the drum to find the
position where the FM output level maximum for the first
time (A’ - B’ in Fig. 4-3-10).
(6) Fine adjust the phase of the A/C HEAD and tighten the
1 ) (This mark shows where to attach the screws) : Do not reuse the screws because the screw lock bond was applied to prevent the screws from loosening.
Prepare the specified screws and use them in place of the removed screws.
Reference drawing (Fig.No.)
2 )Tightening torque for the screws
There are setting limits of the torque value for the torque driver. If the value exceeds the setting value, take it as a rough measurement (reference value),
and tighten the screw manually.
The specified torque value is a recommended value of the initial assembly. Therefore, set the value below the specified torque value in the assembling procedure.
Be careful not to break either the screws or the screw holes.
a : 0.196N m (2.0kgf cm) b : 0.118N m (1.2kgf cm) c : 0.078N m (0.8kgf cm) d : 0.098N m (1.0kgf cm)
5.2 TAKE OUT CASSETTE TAPE
In the event that the set enters the emergency mode as it is
loaded with a cassette tape and the cassette tape cannot be
ejected with the EJECT button, manually, take it out of the set
according to the following procedure.
NOTE :
• If the mechanism comes into the unloading mode as the cassette tape is not held by hand, it results in tape damage.
(1) Disconnect the set from the power source.
(2) Remove the LOWER CASE ASSEMBLY and TOP OPE
UNIT (see Fig.FA2, page 8).
(3) Connect a jumper wire to each pole of the LOADING
MOTOR as shown by the magnified view (Fig. 5-2-1).
BATTERY
(DC1.5V)
(4) While holding down the cassette housing by hand, con-
nect the jumper wires to a battery to run the mechanism
to the EJECT position four unloading. If this unloading
operation is performed as the cassette housing is not
held down by hand, the front lid of the cassette may damage the tape when it is ejected.
(5) For taking in the slack of the tape, run the mechanism to
the EJECT position as the front lid of the cassette is left
open, and turn the TAKE-UP GEAR in the forward direction to wind up the tape. After confirming that the tape
has completely been wound up and the supply reel is
idling, take the cassette tape out of the cassette housing.
MAGNIFIED VIEW
b
TAKE-UP GEAR
Fig.5-2-1
(No.YF126)1-23
5.3 EMERGENCY DISPLAY
Example (in case of the error number E01):
Whenever some abnormal signal is input to the mechacon CPU,
an error number (E01, as an example) is displayed in the electronic view finder. In every error status, such the message as
shown below alternately appear over and over.
E01
UNIT IN
SAFEGUARD MODE
E01
REMOVE AND
REATTACH BATTERY
• In an emergency mode, all operations except turning on/off the
POWER switch are ineffectual.