JVC GR-DVP7U Service Manual
SERVICE MANUAL
DIGITAL VIDEO CAMERA
JVC SERVICE & ENGINEERING COMPANY OF AMERICA
DIVISION OF JVC AMERICAS CORP.
Head office
East Coast
Midwest
West Coast
Atlanta
Hawaii
1700 Valley Road Wayne, New Jersey 07470-9976
:
10 New Maple Avenue Pine Brook, New Jersey 07058-9641
:
705 Enterprise Street Aurora, Illinois 60504-8149
:
5665 Corporate Avenue Cypress, California 90630-0024
:
1500 Lakes Parkway Lawrenceville, Georgia 30043-5857
:
2969 Mapunapuna Place Honolulu, Hawaii 96819-2040
:
(973)317-5000
(973)396-1000
(630)851-7855
(714)229-8011
(770)339-2582
(808)833-5828
JVC CANADA INC.
Head office
Montreal
Vancouver
:
21 Finchdene Square Scarborough, Ontario M1X 1A7
:
16800 Rte Trans-Canadienne, Kirkland, Quebec H9H 5G7
:
13040 Worster Court Richmond, B.C. V6V 2B3
(416)293-1311
(514)871-1311
(604)270-1311
S40895-04
GR-DVP7U
No. 86684
GR-DVP7U
SPECIFICATIONS
Camcorder
For General
Power supply : DC 6.3 V (Using AC Power Adapter/Charger)
Power consumption
LCD monitor off, viewfinder on : Approx. 4.2 W
LCD monitor on, viewfinder off : Approx. 5.0 W
Dimensions (W x H x D) : 43 mm x 115 mm x 80 mm (1-3/4” x 4-9/16” x 3-3/16”)
Weight : Approx. 350 g (0.78 lbs) (without grip belt, battery and cassette)
Operating temperature :0°C to 40°C (32°F to 104°F)
Operating humidity : 35% to 80%
Storage temperature : –20°C to 50°C (–4°F to 122°F)
Pickup : 1/3.8” CCD
Lens : F 1.8, f = 3.8 mm to 38 mm, 10:1 power zoom lens
LCD monitor :2” diagonally measured, LCD panel/TFT active matrix system
Viewfinder : Electronic viewfinder with 0.44” color LCD
Speaker : Monaural
For Digital Video Camera
Format : DV format (SD mode)
Signal format : NTSC standard
Recording/Playback format : Video : Digital component recording
Cassette : Mini DV cassette
Tape speed : SP: 18.8 mm/s
Maximum recording time : SP: 80 min.
(using 80 min. cassette) LP: 120 min.
For Digital Still Camera
Storage media : SD Memory Card/MultiMediaCard
Compression system : Still image : JPEG (compatible)
File size
Still Image : 3 modes (1280 x 960 pixels/1024 x 768 pixels/640 x 480 pixels)
Moving Image : 2 modes (240 x 176 pixels/160 x 120 pixels)
Picture quality : 2 modes (FINE/STANDARD)
Approximate number of storable images
DC 7.2 V (Using battery pack)
(with the LCD monitor closed and the viewfinder pushed back in)
Approx. 420 g (0.93 lbs) (incl. grip belt, battery and cassette)
(It is not possible to attach any lens filter or conversion lens.)
Audio : PCM digital recording, 32 kHz 4-channel (12-bit), 48 kHz
2-channel (16-bit)
LP: 12.5 mm/s
Moving image : MPEG4 (compatible)
: « pg. 49
For Connectors
S/AV
S-Video input : Y: 0.8 V to 1.2 V (p-p), 75 Ω, analog
S-Video output : Y: 1.0 V (p-p), 75 Ω, analog
Video input : Y: 0.8 V to 1.2 V (p-p), 75 Ω, analog
Video output : Y: 1.0 V (p-p), 75 Ω, analog
Audio input : 300 mV (rms), 1 kΩ, analog, stereo
Audio output : 300 mV (rms), 50 kΩ, analog, stereo
Edit : ø3.5 mm, 2-pole
Headphone output : Stereo
DV
Input/output : 4-pin, IEEE 1394 compliant
USB : 5-pin
C: 0.2 V to 0.4 V (p-p), 75 Ω, analog
C: 0.29 V (p-p), 75 Ω, analog
AC Power Adapter/Charger
For General
Power requirement
U.S.A. and Canada : AC 120 V ` , 60 Hz
Other countries : AC 110 V to 240 V ` , 50 Hz/60 Hz
Power consumption : 23W
Output
Charge : DC 7.2 V
VTR : DC 6.3 V
Weight : Approx. 255 g (0.57 lbs)
Specifications shown are for SP mode unless otherwise indicated. E & O.E.
Design and specifications subject to change without notice.
}
}
, 1.2 A
, 1.8 A
Printed in Japan
This service manual is printed on 100% recycled paper.
COPYRIGHT © 2002 VICTOR COMPANY OF JAPAN, LTD.
No. 86684
March 2002
TABLE OF CONTENTS
Section Title Page Section Title Page
Important Safety Precautions
INSTRUCTIONS
1. DISASSEMBLY
1.1 BEFORE ASSEMBLY AND DISASSEMBLY ......................... 1-1
1.1.1 Precautions ..................................................................... 1-1
1.1.2 Assembly and disassembly ............................................ 1-1
1.1.3 Destination of connectors ............................................... 1-1
1.1.4 Disconnection of Connectors (Wires) ............................. 1-1
1.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY,
ASSEMBLY AND ADJUSTMENT ......................................... 1-2
1.2.1 Tools required for adjustments ........................................ 1-2
1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS AND
BOARD ASSEMBLY ............................................................. 1-2
1.3.1 Disassembly flow chart ................................................... 1-2
1.3.2 Disassembly method ...................................................... 1-3
1.4 DISASSEMBLY OF 5 MONITOR ASSEMBLY ..................... 1-8
1.4.1 5 Monitor assembly/Hinge assembly ............................. 1-8
1.4.2 Hinge assembly .............................................................. 1-8
1.5 DISASSEMBLY OF @ OP BLOCK ASSEMBLY/CCD
BOARD ASSEMBLY ............................................................. 1-9
1.5.1 Precautions ..................................................................... 1-9
1.5.2 How to remove @ OP block assembly and CCD board
assembly......................................................................... 1-9
1.5.3 How to install @ OP block assembly and CCD board
assembly......................................................................... 1-9
1.5.4 Replacement of service parts ......................................... 1-9
1.6 DISASSEMBLY OF # E. VF ASSEMBLY ............................ 1-10
1.6.1 # E. VF assembly ......................................................... 1-10
1.7 EMERGENCY DISPLAY ..................................................... 1-11
1.8 SERVICE KNOW-HOW ....................................................... 1-12
1.9 SERVICE NOTE.................................................................. 1-14
2. MECHANISM ADJUSTMENT
2.1
PRELIMINARY REMARKS ON ADJUSTMENT AND REPAIR..
2.1.1 Precautions ..................................................................... 2-1
2.1.2 Notes on procedure for disassemby/assembly ............... 2-1
2.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY,
ASSEMBLY AND ADJUSTMENT ......................................... 2-2
2.2.1 Tools required for adjustments ........................................ 2-2
2.3 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY 2-3
2.3.1 General statement .......................................................... 2-3
2.3.2 Explanation of mechanism mode ................................... 2-3
2.3.3 Mechanism timing chart .................................................. 2-4
2.4 DISASSEMBLING PROCEDURE TABLE ............................. 2-5
2.4.1 Disassembly/assembly ................................................... 2-7
2.4.2 List of procedures for disassembly ............................... 2-13
2.5
CHECKUP AND ADJUSTMENT OF MECHANISM PHASE .
2.6 MECHANISM ADJUSTMENTS .......................................... 2-15
2.6.1 Adjustment of the slide guide plate ............................... 2-15
2.6.2
Adjustment of the Tension Arm and Pad Arm Assemblies ..
2.6.3 Adjustment of the Slide Lever 2 .................................... 2-16
2.7 SERVICE NOTE.................................................................. 2-17
2.8 COMPATIBILITY ADJUSTMENT ........................................ 2-19
2.8.1 Jig connector cable connection .................................... 2-19
2.8.2 Tape pattern check ....................................................... 2-19
2-1
2-14
2-16
3. ELECTRICAL ADJUSTMENT
3.1 PRECAUTION ....................................................................... 3-1
3.2 SETUP .................................................................................. 3-2
4. CHARTS AND DIAGRAMS
NOTES OF SCHEMATIC DIAGRAM .......................................... 4-1
CIRCUIT BOARD NOTES ........................................................... 4-2
4.1 BOARD INTERCONNECTIONS ........................................... 4-3
4.2
SYSCON-CPU SCHEMATIC DIAGRAM .................................... 4-5
4.3 SERVO SCHEMATIC DIAGRAM ................................................ 4-7
4.4 MDA SCHEMATIC DIAGRAM .................................................... 4-9
4.5 AUDIO AD/DA SCHEMATIC DIAGRAM ................................... 4-11
4.6 MAIN AUDIO SCHEMATIC DIAGRAM ..................................... 4-13
4.7 DV MAIN SCHEMATIC DIAGRAM ........................................... 4-15
4.8 PRE/REC SCHEMATIC DIAGRAM .......................................... 4-17
4.9 VIDEO I/O SCHEMATIC DIAGRAM ......................................... 4-19
4.10 CDS/AD SCHEMATIC DIAGRAM .......................................... 4-21
4.11 CAM.DSP SCHEMATIC DIAGRAM ....................................... 4-23
4.12 TG/VDR SCHEMATIC DIAGRAM .......................................... 4-25
4.13 REGCON SCHEMATIC DIAGRAM ........................................ 4-27
4.14 REG SCHEMATIC DIAGRAM ................................................ 4-29
4.15 VF MAIN SCHEMATIC DIAGRAM ......................................... 4-31
4.16 MONITOR MAIN SCHEMATIC DIAGRAM ............................. 4-33
4.17 DSC SCHEMATIC DIAGRAM ................................................ 4-35
4.18 USBDRV SCHEMATIC DIAGRAM ......................................... 4-37
4.19 SD SCHEMATIC DIAGRAM ................................................... 4-39
4.20 WBSEN/SW SCHEMATIC DIAGRAM .................................... 4-41
4.21 OPDRV SCHEMATIC DIAGRAM ........................................... 4-43
4.22 BOTTOM SCHEMATIC DIAGRAM ........................................ 4-45
4.23 MONITOR SCHEMATIC DIAGRAM ....................................... 4-47
4.24 W/B AND CCD SCHEMATIC DIAGRAMS ............................. 4-49
4.25 EJECT AND VF BL SCHEMATIC DIAGRAMS ...................... 4-50
4.26 MAIN CIRCUIT BOARD ......................................................... 4-51
4.27 OP MDA CIRCUIT BOARD .................................................... 4-57
4.28 BOTTOM CIRCUIT BOARD ................................................... 4-59
4.29 MONITOR, CCD, EJECT AND VF BL CIRCUIT BOARDS .... 4-61
4.30 VOLTAGE CHARTS ............................................................... 4-63
4.31 POWER SYSTEM BLOCK DIAGRAM ................................... 4-67
4.32 VIDEO SYSTEM BLOCK DIAGRAM ...................................... 4-69
5. PARTS LIST
5.1 PACKING AND ACCESSORY ASSEMBLY <M1> ............... 5-1
5.2 FINAL ASSEMBLY <M2> ..................................................... 5-3
5.3 MECHANISM ASSEMBLY <M3> ......................................... 5-6
5.4 ELECTRONIC VIEWFINDER ASSEMBLY <M4> ................ 5-8
5.5 MONITOR ASSEMBLY <M5> .............................................. 5-9
5.6 ELECTRICAL PARTS LIST ................................................. 5-10
MAIN BOARD ASSEMBLY <01> ............................................. 5-10
OP MDA BOARD ASSEMBLY <02> ........................................ 5-19
BOTTOM BOARD ASSEMBLY <03> ....................................... 5-20
MONITOR BOARD ASSEMBLY <04> ..................................... 5-20
CCD BOARD ASSEMBLY <05> .............................................. 5-21
EJECT BOARD ASSEMBLY <06> .......................................... 5-21
VF BL BOARD ASSEMBLY <07> ............................................ 5-21
Important Safety Precautions
Prior to shipment from the factory, JVC products are strictly inspected to conform with the recognized product safety and electrical codes of the
countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautions
when a set is being serviced.
Precautions during Servicing
•
1. Locations requiring special caution are denoted by labels and inscriptions on the cabinet, chassis and certain parts of the product.
When performing service, be sure to read and comply with these
and other cautionary notices appearing in the operation and service manuals.
2. Parts identified by the ! symbol and shaded ( ) parts are
critical for safety.
Replace only with specified part numbers.
Note: Parts in this category also include those specified to com-
ply with X-ray emission standards for products using
cathode ray tubes and those specified for compliance
with various regulations regarding spurious radiation
emission.
3. Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as specified.
4. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
5. Use specified insulating materials for hazardous live parts. Note
especially:
1) Insulation Tape 3) Spacers 5) Barrier
2) PVC tubing 4) Insulation sheets for transistors
6. When replacing AC primary side components (transformers, power
cords, noise blocking capacitors, etc.) wrap ends of wires securely
about the terminals before soldering.
12. Crimp type wire connector
In such cases as when replacing the power transformer in sets
where the connections between the power cord and power transformer primary lead wires are performed using crimp type connectors, if replacing the connectors is unavoidable, in order to prevent
safety hazards, perform carefully and precisely according to the
following steps.
1) Connector part number : E03830-001
2) Required tool : Connector crimping tool of the proper type which
will not damage insulated parts.
3) Replacement procedure
(1) Remove the old connector by cutting the wires at a point
close to the connector.
Important : Do not reuse a connector (discard it).
cut close to connector
Fig.3
(2) Strip about 15 mm of the insulation from the ends of the
wires. If the wires are stranded, twist the strands to avoid
frayed conductors.
15 mm
Fig.1
7. Observe that wires do not contact heat producing parts (heatsinks,
oxide metal film resistors, fusible resistors, etc.)
8. Check that replaced wires do not contact sharp edged or pointed
parts.
9. When a power cord has been replaced, check that 10-15 kg of
force in any direction will not loosen it.
Power cord
Fig.2
10. Also check areas surrounding repaired locations.
11. Products using cathode ray tubes (CRTs)
In regard to such products, the cathode ray tubes themselves, the
high voltage circuits, and related circuits are specified for compliance with recognized codes pertaining to X-ray emission.
Consequently, when servicing these products, replace the cathode ray tubes and other parts with only the specified parts. Under
no circumstances attempt to modify these circuits.
Unauthorized modification can increase the high voltage value and
cause X-ray emission from the cathode ray tube.
Fig.4
(3) Align the lengths of the wires to be connected. Insert the
wires fully into the connector.
Metal sleeve
Connector
Fig.5
(4) As shown in Fig.6, use the crimping tool to crimp the metal
sleeve at the center position. Be sure to crimp fully to the
complete closure of the tool.
1
.2
5
2
.0
5
.5
Fig.6
(5) Check the four points noted in Fig.7.
Not easily pulled free
Wire insulation recessed
more than 4 mm
Fig.7
Crimping tool
Crimped at approx. center
of metal sleeve
Conductors extended
I
S40888-01
Safety Check after Servicing
•
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returned
to original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safety
standards.
1. Insulation resistance test
Confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals, antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.). See table 1 below.
2. Dielectric strength test
Confirm specified dielectric strength or greater between power cord plug prongs and exposed accessible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals,
microphone jacks, earphone jacks, etc.). See table 1 below.
3. Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d), (d’) between soldered terminals, and between terminals and surrounding metallic parts. See table 1
below.
Fig. 8
4. Leakage current test
Confirm specified or lower leakage current between earth ground/power cord plug prongs and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and
output terminals, microphone jacks, earphone jacks, etc.).
Measuring Method : (Power ON)
Insert load Z between earth ground/power cord plug prongs and externally exposed accessible
parts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and following
table 2.
Externally
exposed
accessible part
Fig. 9
Z
V
ab
A
c
5. Grounding (Class 1 model only)
Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out,
Audio in, Audio out or Fixing screw etc.).
Measuring Method:
Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.
Fig. 10
Table 1 Specifications for each region
Table 2 Leakage current specifications for each region
Note: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.
II
S40888-01
SECTION 1
DISASSEMBLY
1.1 BEFORE ASSEMBLY AND DISASSEMBLY
1.1.1 Precautions
1. Be sure to remove the power supply unit prior to mounting and soldering of parts.
2. When removing a component part that needs to disconnect the connector and to remove the screw for removing itself, first disconnect the connecting wire from the
connector and then remove the screw beforehand.
3. When connecting and disconnecting the connectors, be
careful not to damage the wire.
4. Carefully remove and handle the part to which some
spacer or shield is attached for reinforcement or insulation.
5. When replacing chip parts (especially IC parts), desolder
completely first (to prevent peeling of the pattern).
6. Tighten screws properly during the procedures.
Unless specified otherwise, tighten screws at a torque
of 0.078N
•
m(0.8kgf•cm).
1.1.2 Assembly and disassembly
STEP
No.
1
2
3
PART
COVER(UNDER) Fig.1-3-1 (S1)—
COVER(SHOE) Fig.1-3-2 2(S2),2(L2)—
MIC COVER ASSY
Fig.No.
POINT NOTE
(S3a),2(S3b) —
1.1.4 Disconnection of Connectors (Wires)
Connector
Pull both ends of the connector in the arrow direction, remove the lock and disconnect the flat wire.
Flat wire
Connector
Fig. 1-1-1 Connector 1
Extend the locks in the direction of the arrow for unlocking
and then pull out the wire. After removing the wire, immediately restore the locks to their original positions because
the locks are apt to come off the connector.
Flat wire
(1) (2) (3) (4) (5)
(1) Indicate the disassembly steps. When assembling, per-
form in the reverse order of these steps. This number
corresponds to the number in the disassembly diagram.
(2) Indicates the name of disassembly/assembly parts.
(3) Indicates the number in the disassembly diagram.
(4) Indicates parts and points such as screws, washers,
springs which must be removed during disassembly/
assembly.
Symbol Name, Point
S Screw
L Lock, Pawl, Hook
SD Soldering
CN Connector
(Example)
• 2 (S1) : Remove the two screws (S1) for removing the
part 1.
• CN 1a: Disconnect the connector 1a.
• SD 1 : Unsolder at the point SD 1.
(5) Precautions on disassembly/assembly.
1.1.3 Destination of connectors
Note:
Three kinds of double-arrows in connection tables respectively show kinds of connector/wires.
↔ : Wire
⇔ : Flat wire (FPC, FFC)
: Board to Board connector
[Example]
NOTE:
Remove the parts marked in
CONN.
No.
CN4a MAIN CN112 ⇔ SUB OPE UNIT – 8
CN4b MAIN CN113 ⇔ MONITOR CN401 39/33
CONNECTOR
.
Pin No.
1-1
Connector
Fig. 1-1-2 Connector 2
B-B connector
Pull the board by both the sides in the direction of the arrow for disconnecting the B-B connector.
Connector
Connector
Fig. 1-1-3 Connector 3
Connector
Fig. 1-1-4 Connector 4
1.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY, ASSEMBLY AND ADJUSTMENT
1.2.1 Tools required for adjustments
1
Torque driver
YTU94088
2
Bit
YTU94088-003
1.3 DISASSEMBLY/ASSEMBLY OF CABINET PARTS AND BOARD ASSEMBLY
1.3.1 Disassembly flow chart
This flowchart indicates the disassembly step for the cabinet parts and board assembly in order to gain access to
item(s) to be serviced. When reassembling, perform the
step(s) in reverse order.
3
5
Tweezers
P-895
Cleaning cloth
KSMM-01
Chip IC replacement jig
4
PTS40844-2
Table 1-2-1
1. Torque driver
Be sure to use to fastening the mechanism and exterior
parts because those parts must strictly be controlled for
tightening torque.
2. Bit
This bit is slightly longer than those set in conventional
torque drivers.
3. Tweezers
To be used for removing and installing parts and wires.
4. Chip IC replacement jig
To be used for adjustment of the camera system.
5. Cleaning cloth
Recommended cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens
surface.
1
2
3
4
5
6
7
8
9
0
!
@
COVER (UNDER)
COVER (SHOE)
MIC COVER ASSY
UPPER CASE ASSY
(Inc.MONITOR ASSY)
MONITOR ASSY
SHUTTER ASSY
BOTTOM ASSY
LOWER CASE ASSY
(Inc.MICROPHONE
/E.VF UNIT
/OP MDA BOARD ASSY/SHOE ASSY
/OP BLOCK ASSY)
MAIN BOARD ASSY
MECHANISM ASSY
MICROPHONE
OP BLOCK ASSY
#
$
%
E. VF UNIT
OP MDA BOARD ASSY
SHOE ASSY
Table 1-3-1
1-2
1.3.2 Disassembly method
STEP
No.
1
2
3
4
5
6
7
8
9
0
!
PART
COVER (UNDER) Fig.1-3-1 (S1) —
COVER (SHOE) Fig.1-3-2 2(S2), 2(L2) —
MIC COVER ASSY
UPPER CASE ASSY
(Inc.MONITOR ASSY)
MONITOR ASSY Fig.1-3-4 2(S5a), GUIDE(MONI), 2(S5b) NOTE5
SHUTTER ASSY Fig.1-3-5(S6
BOTTOM ASSY Fig.1-3-6
LOWER CASE ASSY
(Inc. MICROPHONE,
E.VF UNIT, CN8c, CN8d, CN8e, 3(S8)
OP MDA BOARD
ASSY,SHOE ASSY,
OP BLOCK ASSY)
MAIN BOARD ASSY
MECHANISM ASSY
MICROPHONE Fig.1-3-9a — NOTE!
Fig.No.
(S3a), 2(S3b) —
Fig.1-3-3a (SD CARD) NOTE4a
Fig.1-3-3b
Fig.1-3-7 CN8a, CN8b, NOTE8
Fig.1-3-8 SHEET(SHUTTER), 2(S9) —
(S4a), (S4b), 3(S4c), 2(S4d),
2(S4e), (S4f),
CN 4a, CN4b
CN 7, 2(S 7a), 2(S7b), 3(S7c),
(S7d)
SHEET(SHUTTER),
(L9a), SHIELD ASSY, CN 9a,
CN 9b, CN 9c, CN 9d,
(L9b), CN 9e, CN 9f
(S0a),BRACKET(PRE/REC),
3(S0b),BRACKET(MECHA) ASSY
POINT NOTE
)
NOTE4b
NOTE4c
NOTE4d
NOTE
NOTE7
@ OP BLOCK ASSY (S@), 2(S$a) NOET@
E.VF UNIT
#
OP MDA BOARD Fig.1-3-9b 2(S$b), CN@ NOTE$
$
ASSY NOTE$
SHOE ASSY
%
(S#a), (S#b), CN# NOTE#a
CN%
, 2(S%)
NOTE#b
NOTE#c
NOTE
NOTE 4a:
NOTE 4b:
NOTE 4c:
NOTE 4d:
NOTE 5:
NOTE 6:
NOTE 7:
6
a
b
%
NOTE 8:
NOTE !:
NOTE @:
NOTE #a:
NOTE #b:
NOTE $a:
NOTE @, #c, $b, % :
If a card is installed, remove it in advance.
Be careful not to damage the battery removal switch.
When disassembling, ensure that the lock lever is in the
low position and set the battery removal switch only to
the up position.
A screw (14) is located inside the Cover (MULTI/USB).
Slide down the shutter and remove the screw (15).
Refer to Fig. 1-4-1 for the disassembly method.
Be careful not to damage or lose the parts.
Take care of the removed screws.
For the disassembly/assembly of the E. VF unit, Shoe
assembly, OP MDA board assembly, and OP block assembly, see section 1.8, “SERVICE KNOW-HOW”.
Leave the microphone connected to the OP block assembly.
Refer to Fig. 1-5-1 for the disassembly method.
Be careful not to cut the FPC wire or damage any of
the switches during work.
Refer to Fig. 1-6-1 for the disassembly method.
Be careful not to lose the parts.
When assembling, attach the OP block assembly, E.VF
assembly and the shoe assembly on the OP MDA board
assembly and install them together in the lower case
assembly.
Table 1-3-2
Note:
Remove the parts marked in .
CONN.
No.
CN4a MAIN CN112 ⇔ SUB OPE UNIT - 8
CN4b MAIN CN113 ⇔ MONITOR CN401 39/33
CN7MAIN CN107 BOTTOM CN301 50
CN8a MAIN CN110 OP MDA CN201 80
CN8b MAIN CN111 ⇔ CCD - 20
CN8c MAIN CN109 ⇔ ZOOM OPE UNIT - 13
CN8d MAIN CN108 ↔ EJECT SW - 2
CN8e MAIN CN115 ↔ MICROPHONE - 4
CN9a MAIN CN102 ⇔ LOADING MOTOR - 6
CN9b MAIN CN103 ⇔ ROTARY ENCODER - 6
CN9c MAIN CN101 ⇔ HEAD - 8
CN9d MAIN CN106 ⇔ SENSOR - 16
CN9e MAIN CN105 ⇔ CAPSTAN MOTOR - 18
CN9f MAIN CN104 ⇔ DRUM MOTOR - 11
CN@ OP MDA CN204 ⇔ OP BLOCK ASSY - 24
CN# OP MDA CN203 ⇔ VF BL CN7001 20
CN% OP MDA CN202 ⇔ SHOE ASSY - 16/13
CONNECTOR
Pin No.
1-3
Table 1-3-3
1
(S a)
4
3
(S b)
5
3
(S b)
6
3
(S )
3
2
(S )
2
2
(L )
2
2
3
1
1
(S )
Fig. 1-3-1
NOTE a
Fig. 1-3-2
NOTE b
4
COVER
4
BATT. RELEASE
SWITCH
(SD)
LOCK LEVER
4
Fig. 1-3-3a
1-4
4
CN a
NOTE d
4
15
4
(S f)
: 0.118 N•m (1.2 kgf•cm)
∗
CN
COVER
(M/USB)
Fig. 1-3-3b
4
b
16
4
(S e)
4
∗
12
4
(S d)
(S a)
13
4
(S c)
7
4
8
4
(S b)
10
(S c)
∗
(S d)
(S c)
4
NOTE c
14
4
(S e)
11
4
9
4
4
GUIDE
(MONI)
∗
17
5
(S a)
∗
18
5
(S a)
∗
19
5
(S b)
NOTE
5
6
5
4
∗
20
5
(S b)
: 0.098 N•m (1.0 kgf•cm)
∗
21
6
(S )
NOTE
6
1-5
Fig. 1-3-4
Fig. 1-3-5
8
CASS.
COVER
NOTE
8
CN b
8
CN e
8
CN c
8
CN d
8
SHEET
(SHUTTER)
CN a
8
(S )
30
8
(S )
31
8
(S )
32
8
NOTE
23
7
(S a)
7
24
7
(S b)
CASS.
COVER
25
(S b)
26
7
(S c)
27
7
(S c)
7
CN
28
7
(S c)
22
7
(S a)
29
7
(S d)
7
23
7
(S a)
7
24
(S b)
7
25
7
(S b)
Fig. 1-3-6
Fig. 1-3-7
10
SHEET
(SHUTTER)
36
10
(S b)
BRACKET(MECHA) ASSY
9
CN a
9
38
10
(S b)
9
(L b)
CN b
9
CN d
9
9
(S )
33
9
34
(S )
9
SHIELD
ASSY
9
(L a)
BRACKET
(PRE/REC)
35
10
(S a)
37
10
(S b)
9
CN c
CN e
9
CN f
Fig. 1-3-8
1-6
41
14
(S a)
40
14
(S a)
15
NOTE b,c
13
13
13
CN
42
13
(S a)
8
NOTE
14
13
a
43
13
(S b)
NOTE a
13
OP MDA
PWB
SW
46
15
(S )
Fig. 1-3-9a
47
15
(S )
NOTE
15
15
11
NOTE
39
12
(S )
12
12
11
NOTE
12
1-7
NOTE a
14
KNOB
(VIDEO
/DSC)
14
NOTE b
14
Fig. 1-3-9b
CN
15
CN
(S b)
(S b)
12
44
14
45
14
1.4 DISASSEMBLY OF 5 MONITOR ASSEMBLY
1.4.1 5 Monitor assembly/Hinge assembly
1. Remove the three screws (1 to 3) and then remove the
monitor cover by disengaging the two hooks (L5a, L5b)
at the top and bottom.
Note
a:
Be careful not to lose part (Rib).
5
2. Pull out the part (sensor) from the monitor case assembly.
3. Release the lock of the connector CN5a. Disengage the
two hooks (L5c, L5d) to remove the hinge assembly
from monitor case, then remove the FPC from the hinge
assembly.
Note
b:
When removing the parts out of the monitor case
5
assembly, be very careful not to damage the FPC
and parts.
4. Take out the LCD module, back light and monitor board
assembly from the monitor case assembly. Be careful
with the hooks (L5e, L5f) on the two sides.
Disconnect the FPC assembly from the connector
(CN5b) and remove the LCD module. Be careful with
the hooks (L5g ,L5h) on the two sides.
MONITOR
CASE ASSY
1.4.2 Hinge assembly
1. Remove the two screws (4,5) to take out the FPC assembly while removing the hinge cover (L).
Note
c:
Be careful not to lose any part during the above-
5
mentioned process.
2. Remove the hinge cover (U) from hinge assembly.
3. Remove the FPC assembly from the hinge assembly.
d:
Note
Be careful not to lose any part during the abobe
5
mentioned process.
Note5e:
When reassembling, wind the FPC assembly
around the hinge assembly by three turns and a
half.
Be careful not to break the FPC wire during the
work.
: 0.058 N•m (0.6 kgf•cm)
∗
5
NOTE e
FPC ASSY
HINGE
ASSY
5
(L f)
b
a
5
(L e)
LCD
MODULE
HINGE
COVER(L)
5
NOTE d
HINGE
ASSY
FPC ASSY
5
NOTE b,d,e,f
5
(L d)
b
(L h)
5
(L g)
SENSOR
5
(L c)
MAGNET
NOTE c
BACK LIGHT
5
c
(S c)
(S c)
5
∗
4
5
HINGE
COVER(U)
∗
5
5
c
5
CN b
CN c
CN a
NOTE a
RIB
1
5
(S a)
2
5
(S a)
NOTE c
MARKING
MONITOR
BOARD ASSY
5
5
5
5
(L a)
a
5
MONITOR
COVER
5
(L b)
3
5
(S a)
Fig. 1-4-1
1-8
1.5 DISASSEMBLY OF @ OP BLOCK ASSEMBLY/CCD
BOARD ASSEMBLY
1.5.1 Precautions
1. Carefully handle the CCD image sensor, optical LPF,
lens, etc. during the disassembly work. Pay the most
careful attention to the surface of those parts not to get
it soiled, scratched or dusty. If some of those surfaces
gets soiled with fingerprints, etc., wipe it out with silicone
paper, clean chamois, cleaning cloth or the like.
2. The new CCD image sensor is occasionally shipped from
the factory as a protection seal is applied onto its transparent glass. If so, leave the protection seal as it is and
remove it just before installing the CCD image sensor in
the OP block assembly.
1.5.2 How to remove @ OP block assembly and CCD
board assembly
1. Unsolder at the fourteen points (SD@) and remove the
CCD board assembly.
2. Remove the two screws (1, 2) and then remove the CCD
base assembly.
Note
a:
Carefully remove the CCD base assembly, be-
@
cause the space rubber and optical LPF may be
removed together with the CCD image sensor.
Note@b:
When replacing the CCD image sensor, don’t replace it individually but replace the CCD base assembly in whole with a new one.
1.5.3 How to install @ OP block assembly and CCD
board assembly
1. Install the optical LPF with the @ OP block assembly.
2. With the spacer rubber left attached to the CCD base
assembly, install the assembly in the OP block assembly and clamp it using the two screws (1, 2).
3. Set the CCD board assembly in the CCD base assembly, and fasten it by soldering at the fourteen points
(SD@).
1.5.4 Replacement of service parts
Service parts to be supplied for the OP block assembly are
as follows.
When replacing a part, be very careful not to get the FPC
wire broken or damaged by soldering (overheating).
1. Focus motor
2. Zoom motor
3. Iris motor unit
Note
c:
When soldering the FPC wire of the focus motor
@
or zoom motor during the replacement work, be
sure to keep the tip of a soldering iron approximately 1 mm above the terminal.
Note@d:
The iris motor unit includes one FPC assembly
and two sensors.
∗
3
12
(S b)
NOTE d
12
IRIS MOTOR
UNIT
FOCUS MOTOR
NOTE c
12
∗
5
12
(S c)
∗
4
12
(S b)
∗
8
12
(S c)
OP BLOCK
OP
SIDE
∗
9
12
(S c)
OPTICAL
LPF
NOTE a
12
CCD
SIDE
BLUE
(S c)
(S a)
SPACER
RUBBER
∗
(S c)
6
∗
12
ZOOM MOTOR
NOTE c
(SD )
1
∗
12
7
12
12
2
∗
12
(S a)
CCD BASE
ASSY
NOTE a,b
12
CCD
<05>
12
1-9
: 0.118 N•m (1.2 kgf•cm)
∗
Fig. 1-5-1
1.6 DISASSEMBLY OF
1.6.1
Note
Note#b:
1. Draw the frame (VF) out of the case assembly.
2. Remove the eyecup and pull out the guide (VF).
<Case assembly>
3. While holding the guide (VF), pull out the case assem-
4. Remove the three screws (3-5) and draw out the eye-
Note
5. Draw out the guide (VF).
E. VF assembly
#
a:
When disassembling the E. VF assembly, remove
#
the frame (VF) from the case assembly depending on the situation.
Be very careful not to get the inside of the VF
soiled or dusty during and after disassembling the
E. VF assembly.
bly, remove the two screws (1, 2) and remove the cap
(VF).
piece sub assembly.
c:
A lens assembly and a lever are mounted on the
#
eye-piece sub assembly. When removing this assembly, be careful not to damage them.
E. VF ASSEMBLY
#
<Frame (VF)>
6. Remove the screw (6) first and then LCD module/holder
(LCD).
7. Get the two hooks (L#a, L#b) disengaged and then remove the holder (LCD).
Note
d:
Carefully proceed with the above-mentioned work
#
not to damage any part.
8. Disconnect the connector (CN#b) and remove the LCD
module.
e:
Note
Pay heed the parts not to damage any thing.
#
: 0.069 N•m (0.7 kgf•cm)
∗
FPC ASSY
NOTE d
B/L PWB
13
(L
a)
13
CN a
13
CN b
13
(L b)
LCD MODULE
NOTE b,e
(S a)
∗
2
13
(S a)
3
∗
13
(S b)
13
HOLDER
(LCD)
13
∗
1
13
∗
(S c)
FRAME(VF)
NOTE a,b
CAP(VF)
6
13
13
∗
4
13
(S b)
CASE ASSY
NOTE a,c
13
LENS
∗
5
13
(S b)
GUIDE(VF)
LEVER
CASE ASSY
EYE PIECE
SUB ASSY
NOTE c
NOTE c
LENS
13
EYE CUP
13
Fig. 1-6-1
1-10
1.7 EMERGENCY DISPLAY
Whenever some abnormal signal is input to the syscon CPU,
an error number (E01, as an example) is displayed on the
LCD monitor or (in the electronic view finder).
In every error status, such the message as shown below
alternately appear over and over.
• In an emergency mode, all operations except turning on/
off the POWER switch are ineffectual.
LCD
display
E01 LOADING
E02 UNLOADING
E03 TU & SUP REEL
Emergency
mode
FG
Details
In the case the encoder position is not shifted
to the next point though the loading motor has
rotated in the loading direction for 4 seconds
or more. This error is defined as [E01].
In the case the encoder position is not shifted
to the next point though the loading motor has
rotated in the unloading direction for 4 seconds
or more. This error is defined as [E02].
In the case no REEL FG is produced for 4 seconds or more in the capstan rotation mode after loading was complete, the mechanism mode
is shifted to STOP with the pinch roller set off.
This error is defined as [E03].
However, no REEL EMG is detected in the
SLOW/STILL mode.
Example (in case of the error number E01):
E01
UNIT IN
SAFEGUARD MODE
E01
REMOVE AND
REATTACH BATTERY
Possible cause
1. The mechanism is locked during mode shift.
2. The mechanism is locked at the mechanism loading
end, because the encoder position is skipped during
mechanism mode shift.
3. No power is supplied to the loading MDA.
1. The mechanism is locked during mode shift.
2. The mechanism is locked at the mechanism loading
end, because the encoder position is skipped during
mechanism mode shift.
1. The idler gear does not engage with the reel disk well.
2. Though the idler gear and reel disk are engaged with
each other, the tape is not wound because of overload to the mechanism.
3. No FG pulse is output from the reel sensor.
4. No power is supplied to the reel sensor.
5. Tape transport operation takes place with a cassette
having no tape inside.
6. The tape slackens and no pulse is produced until the
slack is taken up and the tape comes into the normal
status.
E04 DRUM FG
E05 –
E06 CAPSTAN FG
In the case there is no DRUM FG input in the
drum rotation mode for 4 seconds or more. This
error is defined as [E04], and the mechanism
mode is shifted to STOP with the pinch roller
set off.
–
In the case no CAPSTAN FG is produced in
the capstan rotation mode for 2 seconds or
more. This error is defined as [E06], and the
mechanism mode is shifted to STOP with the
pinch roller set off.
However, no CAPSTAN EMG is detected in the
STILL/FF/REW mode.
Table 1-7-1
1. The drum cannot be started or drum rotation is stopped
because tape transport load is too high.
1) Tape tension is extremely high.
2) The tape is damaged or soiled with grease, etc.
2. The DRUM FG signal is not received by the syscon
CPU.
1) Disconnection in the middle of the signal line.
2) Failure of the DRUM FG pulse generator (hall ele-
ment).
3. No drum control voltage is supplied to the MDA.
4. No power is supplied to the DRUM MDA.
–
1. The CAPSTAN FG signal is not received by the syscon
CPU.
1) Disconnection in the middle of the signal line.
2) Failure of the CAPSTAN FG pulse generator (MR
element).
2. No capstan control voltage is supplied to the MDA.
3. No power is supplied to the CAPSTAN MDA.
4. The capstan cannot be started or capstan rotation is
stopped because tape transport load is too high.
1) Tape tension is extremely high. (Mechanical lock-
ing)
2) The tape is damaged or soiled with grease, etc.
(Tape tangling occurs, etc.)
(DVC_03)
1-11
1.8 SERVICE KNOW-HOW
When performing disassembly/assembly work to this model,
the parts that are most complicated and require special attention are the E. VF unit and the OP MDA board, OP block
and shoe assemblies, all of which are mounted inside the
lower case assembly.
Care should be taken in handling these parts as they are
mounted inside the lower case assembly (except the E.VF
unit) and there is a lack of adequate space to work conveniently. This section gives further details regarding the disassembly procedures, although they have been described in
previous sections.
(S a)
41
14
1. See Fig. 1-8-1.
(1) While moving the ! microphone out of way, remove the
screw (39) and take out the @ OP block assembly.
(2) Remove two screws (40, 41) and open the $ OP MDA
board assembly.
(3) Remove two screws (42, 43) to disconnect the connec-
tor (CN203), then take out the FPC to remove the # E.
VF unit.
Note #a :
Be careful not to damage the FPC or the switches
when carrying out this work.
NOTE a
13
OP MDA
PWB
SW
40
14
(S a)
15
NOTE b
13
13
13
CN
42
13
(S a)
8
NOTE
14
13
11
a
(S b)
NOTE
43
13
11
12
Fig. 1-8-1
39
12
(S )
1-12
2. See Fig. 1-8-2.
(1) Remove the two screws (44, 45) in order to free the $
OP MDA board assembly.
(2) Remove the two screws (46, 47) and take out the $ OP
MDA board assembly together with the @ OP block assembly and the % shoe assembly.
Note@:
(3) Disconnect the FPCs from the connectors on the @ OP
Be careful not to lose the VIDEO and DSC knobs,
which may slip out during the disassembly.
block assembly and the % shoe assembly.
46
15
(S )
(S )
47
15
NOTE
15
KNOB
(VIDEO
/DSC)
NOTE
12
15
CN
15
CN
(S b)
12
12
45
14
1-13
14
NOTE b
14
Fig. 1-8-2
44
14
(S b)
1.9 SERVICE NOTE
Symbol No.
Removing order of screw
Place to stick screw
Reference drawing
Screw tightening torque
Symbol No.
Removing order of screw
Place to stick screw
Reference drawing
Screw tightening torque
Removing order of screw
Place to stick screw
Reference drawing
Screw tightening torque
Removing order of screw
Place to stick screw
Reference drawing
Screw tightening torque
Removing order of screw
Place to stick screw
Reference drawing
Screw tightening torque
< NOTE >
1) : : Don’t reuse the screw, because screw lock bond was applied to them.
2) Pay careful attention to tightening torque for each screw.
I : 0.078N·m (0.8kgf·cm) II : 0.118N·m (1.2kgf·cm) III : 0.098N·m (1.0kgf·cm)
IV : 0.069N·m (0.7kgf·cm) V : 0.058N·m (0.6kgf·cm)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
12 3
7890!
#5
@
@# %$
456
I II
I
IIIII
22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
MONITOR ASSY
/
IV
1 2 3 4 5 1 2 3 4 5 6
E. VF UNIT
OP BLOCK ASSY
II
IV
1234 56789
Fig.1-3-1
Fig.1-3-4 Fig.1-3-5
Fig.1-4-1
Fig.1-5-1
Fig.1-6-1
Fig.1-3-2
Fig.1-3-6 Fig.1-3-7
Fig.1-3-3b
Fig.1-3-8 Fig.1-3-9a Fig.1-3-9b
Table 1-9-1
1-14
SECTION 2
MECHANISM ADJUSTMENT
2.1 PRELIMINARY REMARKS ON ADJUSTMENT AND REPAIR
2.1.1 Precautions
1. When fastening parts, pay careful attention to the tight-
ening torque of each screw. Unless otherwise specified,
tighten a screw with the torque of 0.039 N
2. Be sure to disconnect the set from the power supply be-
fore fastening and soldering parts.
3. When disconnecting/connecting wires, be careful not to
get them and their connectors damaged. (Refer to the
Section 1.)
4. When replacing parts, be very careful neither to dam-
age other parts nor to fit wrong parts by mistake.
2.1.2 Notes on procedure for disassemby/assembly
The disassembling procedure table (Table 2-4-1 on page
2-5,a part of the table is shown below for reference)shows
the procedure to disassemble/reassemble mechanism
parts.
Carefully read the following explanation before starting actual disassembling/reassembling work. The item numbers
(circled numbers)in the following explanation correspond
to those appearing under respective columns of the table.
(1) Circled numbers appearing in this column indicate the
order to remove parts. When reassembling, follow these
numbers in the reverse order. Circled numbers in this
column correspond to those appearing in drawings of
this section.
(2) This column shows part names corresponding to circled
numbers in the left column.
(3) The symbol (T or B)appearing in this column shows the
side which the objective part is mounted on.
T =the upper side, B =the lower side
(4) Symbols appearing in this column indicate drawing
numbers.
Step Part Name Fig. Point Note Remarks
•
m (0.4 kgf•cm).
(5) This column indicates parts and points such as screws,
washers,springs,and others to be removed/fitted for disassembling/reassembling the mechanism. Besides such
the parts, this column occasionally indicates working
points.
P = Spring
W = Washer
S = Screw
* = Lock (L),soldering (SD),shield,connector (CN),
etc.
Example • Remove ((W1)=Washer W1.
• **Remove the solder at (SD1)=Point SD1.
• **Disconnect
(6) Numbers in this column represent the numbers of notes
in the text.
(For parts that need phase adjustment after reassembling, refer to “2.6 MECHANISM ADJUSTMENTS”.)
(7) This column indicates required after-disassembling/-re-
assembling work such as phase adjustment or mechanism adjustment.
=Connector Å .
Å
NO. PART NAME FIG. POINT NOTE REMARKS
1 CASSETTE HOUSING ASSY T Fig.2-4-3 3(S1),(L1a)-(L1e)
2 UPPER BASE ASSY T Fig.2-4-4 (S2),(L2a),(L2b)
3 DRUM ASSY T (S3a),2(S3b)
4 REEL DISK ASSY(SUP) T Fig.2-4-5 (W4)
5 REEL DISK ASSY(TU) T (W5)
6 REEL COVER ASSY T 2(W6),2(S6a),(S6b)
(1) (2) (3) (4) (5) (6) (7)
2-1
NOTE1a,b,c,d
NOTE
2
NOTE3a,b
NOTE4a
NOTE
5
NOTE
6
ADJUSTMENT
ADJUSTMENT
2.2 JIGS AND TOOLS REQUIRED FOR DISASSEMBLY, ASSEMBLY AND ADJUSTMENT
2.2.1 Tools required for adjustments
1
3
5
7 8
9
11
13
Torque driver
YTU94088
Tweezers
P-895
Guide driver (Hexagonal)
D-770-1.27
Slit washer installation jig
YTU94121A
Communication cable
YTU93107A
Alignment tape
MC-1
Cassette torque meter
YTU94151A
2
Chip IC replacement jig
4
6
10
Service support system
12
14
Bit
YTU94088-003
PTS40844-2
Adjustment driver
YTU94028
Jig connector cable
YTU93106C
PC cable
QAM0099-002
YTU94057-61
Cleaning cloth
KSMM-01
1. Torque driver
Be sure to use to fastening the mechanism and exterior
parts because those parts must strictly be controlled for
tightening torque.
2. Bit
This bit is slightly longer than those set in conventional
torque drivers.
3. Tweezers
To be used for removing and installing parts and wires.
4. Chip IC replacement jig
To be used for adjustment of the camera system.
5. Guide driver (Hexagonal)
To be used to turn the guide roller to adjustment of the
linarity of playback envelope.
6. Adjustment driver
To be used for adjustment.
7. Slit washer installation jig
To be used to install slit washers.
8. Jig connector cable
Connected to CN114 of the main board and used for
electrical adjustment, etc.
9. Communication cable
Connect the Communication cable between the PC cable and Jig connector cable when performing a PC adjustment.
10. PC cable
To be used to connect the VideoMovie and a personal
computer with each other when a personal computer is
used for adjustment.
11. Alignment tape
To be used for check and adjustment of interchangeability of the mechanism.
12. Service support system
To be used for adjustment with a personal computer.
13. Cassette torque meter
This is used to cheek the back tension and play torque
during mechanism adjustment.
When using the cassette torque meter, install the
Note:
service support system software in advance.
•
LED : Forced to ON
•
EJECT SW : OFF (Cancel)
The above setting is required to prevent any tape
damage that may occur because the cassette
torque meter cannot detect the leading/trailing sections of the tape.
14. Cleaning cloth
Recommended cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens
surface.
Table 2-2-1
2-2
2.3 DISASSEMBLY/ASSEMBLY OF MECHANISM ASSEMBLY
2.3.1 General statement
The mechanism should generally be disassembled/assembled in the C.IN mode (ASSEMBLY mode). (Refer to Fig.
2-3-1,2.)
However, when the mechanism is removed from the main
body, it is set in the STOP mode. Therefore, after the
mechanism is removed from the main body, supply 3 V DC
to the electrode on the top of the loading motor to enter
the mechanism mode into the C IN mode compulsory.
<Mechanism assembly/Cassette housing assembly>
2.3.2 Explanation of mechanism mode
The mechanism mode of this model is classified into five
modes as shown in Table 2-3-1. Each mechanism mode
can be distinguished from others by the relative position
”, “Q”, “Q” “ ” marks on the sub cam gear to the in-
of “
ner or outer protrusion on the main deck.
Refer to Fig. 2-3-3 to 2-3-8 below.
<SUB CAM GEAR>
DC3V
TOP VIEW BOTTOM VIEW
Fig. 2-3-3
<C IN mode>
LOADING MOTOR
Fig. 2-3-4
<SHORT FWD mode>
Fig. 2-3-5
<STOP mode>
Fig. 2-3-1
<Back side of the mechanism assembly>
C IN mode
Back side of deck
Fig. 2-3-2
2-3
Fig. 2-3-6
<REV mode>
Fig. 2-3-7
<PLAY mode>
Fig. 2-3-8
EJECT LEVER
PARTS
MODE
ON
EJECT
RELEASE
-15° (27.14°) (84.08°) (97.35°) (182.10°) (185.63°)71°0°
-13°-3° 3° 68°
215°
212° 218°
257.3°
254.3° 260.3°
295°
-12.40° (22.44°) (69.53°) (80.5°) (150.58°) (153.5°)58.71°0° 177.79° 212.77° 243.94°
-16.97° (30.71°) (95.14°) (110.06°) (206.06°)(210.05°)80.34°0° 243.29° 291.16° 333.82°
292° 310°74°
L. END
LOCK
OFF
TU ARM
ON
OFF
SLIDE DECK
LOAD
UL
BRAKE (S)
ON
OFF
BRAKE (T)
ON
OFF
RELEASE
LEVER
ROTARY
ENCODER
MAIN CAM
SUB CAM
ON
a
OFF
CTL PLATE
C
R
L
TENSION ARM
UL
L. END
OFFPAD ARM
UL
L. END
LOADSUP. L. ARM
UL
L. END
LOADTU. L. ARM
UL
PRESS
LOADP. ROLLER
UL
b
c
CAS. IN
SHORT
STOP PLAYREVFWD
TU. P. B
START
TU. P. B
END END
SLIDE SLIDE
START
2.3.3 Mechanism timing chart
Table 2-3-1
2-4
2.4 DISASSEMBLING PROCEDURE TABLE
MARK: 夝 After assembly, perform adjustments.
NO. PART NAME FIG. POINT NOTE REMARKS
1 CASSETTE HOUSING ASSY T Fig.2-4-3 3(S1),(L1a)-(L1e)
2 UPPER BASE ASSY T Fig.2-4-4 (S2),(L2a),(L2b)
3 DRUM ASSY T (S3a),2(S3b)
4 REEL DISK ASSY(SUP) T Fig.2-4-5 (W4)
5 REEL DISK ASSY(TU) T (W5)
6 REEL COVER ASSY T 2(W6),2(S6a),(S6b)
7 TENSION ARM ASSY T Fig.2-4-6 —
8 SLANT POLE ARM ASSY T (P8)
9 TU ARM ASSY T —
10 SWING ARM ASSY T (S0)
11 SLIDE DECK ASSY T Fig.2-4-7a 2(S!a),(S!b),2(L!a),
2(L!b),(L!c)
12 PAD ARM ASSY T Fig.2-4-7b (P@),(L@),(W@)
13 SUP BRAKE ASSY T (P#),(L#),(S#)
14 TU BRAKE ASSY T (P$),(L$),(W$)
15 TENSION CTL LEVER ASSY T Fig.2-4-8 (W%)
16 CENTER GEAR T —
17 PINCH ROLLER ARM F. ASSY T (W&)
18 TENSION CTL PLATE ASSY T —
19 BRAKE CTL LEVER ASSY T —
20 MOTOR BRACKET ASSY T Fig.2-4-9 3(S)),(L)a),2(L)b)
21 GUIDE RAIL ASSY T
22 SLIDE LEVER 2 ASSY T —
23 LOADING PLATE ASSY T (W‹)
24 MODE GEAR T —
25 EJECT LEVER T (Wfi)
26 BASE R ASSY T Fig.2-4-10 (Sfla),(Sflb),2(Lfl)
27 ROTARY ENCODER T 2(S‡)
28 GEAR COVER ASSY T (S°a),2(S°b)
29 MAIN CAM ASSY T —
30 SLIDE ARM ASSY T Fig.2-4-11 —
31 CONNECT GEAR 2 T —
32 SUB CAM ASSY T (S™)
33 CONTROL ARM ASSY T —
34 REEL GEAR 1 T —
35 / 36
36 CAPSTAN MOTOR T (S§)
37 MAIN DECK ASSY T —
DRUM BASE ASSY/ T Fig.2-4-12 3(S∞)
CAPSTAN MOTOR
2(W⁄),(S⁄),2(L⁄a),(L⁄b)
NOTE1a,b,c,d
NOTE
2
NOTE3a,b
NOTE
4
NOTE
5
NOTE
6
NOTE
7
NOTE
8
NOTE
9
NOTE
0
NOTE!a,b
NOTE
@
NOTE
#
NOTE
$
NOTE
%
NOTE
^
NOTE
&
NOTE
*
NOTE
(
NOTE
)
NOTE
⁄
NOTE
¤
NOTE
‹
NOTE
›
NOTE
fi
NOTE
fl
NOTE
‡
—
NOTE
·
NOTE
‚
NOTE
¡
NOTE
™
NOTE
£
NOTE
¢
NOTE∞a,b
NOTE
§
—
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT / 夝
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT / 夝
ADJUSTMENT / 夝
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT / 夝
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
PHASE ADJUSTMENT
PHASE ADJUSTMENT
ADJUSTMENT
PHASE ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
ADJUSTMENT
2-5
Table 2-4-1
24 27 2 3 36 3521
26
17
34
9
10
33
26
6
5
25
11
32
37
143128161530
29
13
4
12
7
8
22
18
23
20
19
< TOP VIEW >
< BOTTOM VIEW >
26
32
25
34
Fig. 2-4-1
36 3 22
27
20
30
18
19
29
31 16 6
37
11
30
Fig. 2-4-2
2-6
2.4.1 Disassembly/assembly
1
(S )
1
2
(S )
1
1
NOTE d
1
NOTE c
1
NOTE b
1
NOTE a
1
(S )
1
3
(L d)
LOCK
LEVER
1
(L a)
1
(L e)
1
(L c)
1
(L b)
1
NOTE d
1
CASSETTE HOUSING ASSY
1.
1
NOTE1a:
Be careful not to damage any of the
parts during work.
NOTE1b:
Special care is required in mounting.
1
NOTE b
NOTE1c:
NOTE c
When mounting, the CASSETTE
HOUSING ASSY should be attached in the Eject status. Pay
heed to the positions of the LOCK
LEVER and EJECT LEVER during
mounting.
NOTE1d:
When mounting, be sure to locate the
FPC in the gap.
2.
UPPER BASE ASSY
2
DRUM ASSY
3
NOTE
NOTE2:
When mounting, be sure to insert
the FPC reinforcing sheet.
1
EJECT
LEVER
NOTE d
2
1
LOCK
LEVER
Fig. 2-4-3
4
2
(S )
2
NOTE3a:
Be mindful of scratches or damage
during work.
NOTE3b:
Be careful not to attach screws incorrectly.
2-7
3
NOTE
5
2
NOTE
2
(L b)
3
NOTE
b
7
3
6
3
(S b)
(S b)
a
7
3
5
3
(S a)
3
NOTE b
2
(L a)
NOTE
2
6
Fig. 2-4-4
REEL DISK ASSY(SUP)
3.
4
REEL DISK ASSY(TU)
5
REEL COVER ASSY
6
NOTE4:
Be careful not to attach the REEL DISK wrongly. The Supply side can be identified by the white color at the center.
4 5
NOTE ,
NOTE5:
Be careful not to attach the
REEL DISK wrongly. The
REEL DISK ASSY
WHITE
BLACK
Take-up side can be identified by the black color at
the center.
NOTE
4
(W )
4
8
6
(S a)
6
(W )
4
(W )
5
(W )
6
NOTE
5
10
6
(S b)
5
9
6
(S a)
SUP
TU
NOTE6:
Perform the following steps for mounting.
1. Align the 2 holes with the pins.
2. Attach the PINCH ROLLER ARM ASSY by aligning the
positions.
3. Attach the SUB DECK
ASSY by aligning the
NOTE
6
53
2,6
positions.
4. Check that the parts
below them are located in the correct
positions.
4
5. Tighten the 2 screws.
6. Tighten the screw.
7. Attach the 2 SLIT
WASHER parts.
TENSION ARM ASSY
4.
7
SLANT POLE ARM ASSY
8
TU ARM ASSY
9
SWING ARM ASSY
0
1, 7
NOTE
7
NOTE7:
When detaching, remove the spring
of the
vance.
Pay attention to the attachment position.
NOTE8:
@
PAD ARM ASSY in ad-
NOTE
A
SPRING
8
When mounting the SLANT POLE
ARM ASSY, hook the spring onto
the lug as in diagram A, and fit the
combination onto the SLIDE DECK
ASSY. After fitting, hook the spring
SPRING
onto the lug of the SLIDE DECK
ASSY as in diagram B.
Be careful not to lose the spring.
B
NOTE
7
NOTE
6
NOTE
7
6
(P )
NOTE
NOTE
7
10
8
Fig. 2-4-5
8
11
8
(S )
10
10
NOTE
9
9
NOTE9:
Pay attention to the mounting position.
NOTE0:
When detaching, remove the screw
then remove the SWING ARM ASSY
by pulling it up and turning it.
NOTE
NOTE
9
10
Fig. 2-4-6
2-8
5.! SLIDE DECK ASSY
NOTE!a:
Each of the parts on the SLIDE DECK ASSY can be replaced separately.
When detaching the assembly, if there is no need to replace
any of its parts, remove the SLIDE DECK ASSY as it is.
NOTE!b:
When mounting, pay attention to the positions of the
¤
SLIDE LEVER (2) studs and the ( BRAKE CONTROL LEVER ASSY.
When mounting, position the CONTROL PLATE on the left
side.
Pay attention to the position of the SLIDE GUIDE PLATE
during mounting.
11
NOTE
b
11
(L b)
14
11
(S b)
11
NOTE b
11
(L c)
13
11
(S a)
12
11
(S a)
(L a)
NOTE a
11
11
11
6.
PAD ARM ASSY
@
SUP BRAKE ASSY
#
TU BRAKE ASSY
$
NOTE@:
The spring may have already been disengaged when the
8
SLANT POLE ARM ASSY was removed.
NOTES#/$:
When mounting, pay attention to the correct positioning.
Mount the CONTROL PLATE by moving it fully toward the
left side.
12 13 14
NOTE
12
CONTROL
PLATE
SPRING
13 14
12
(W )
NOTE
(L )
13
13
12
(P )
15
(S )
13
Fig. 2-4-7a
NOTE
12
13
12
13
(P )
(W )
12
(L )
14
14
NOTE
(L )
14
(P )
14
14
2-9
Fig. 2-4-7b
7.% TENSION CTL LEVER ASSY
(S )
20
18
(S )
20
17
(S )
20
16
(W )
23
(W )
21
(W )
21
(S )
21
19
21
22
23
20
24
25
(W )
25
(L b)
20
(L a)
20
(L a)
21
(L b)
21
NOTE
24
NOTE
22
NOTE
21
NOTE
23
NOTE
20
NOTE
25
CENTER GEAR
^
PINCH ROLLER ARM F. ASSY
&
TENSION CTL PLATE ASSY
*
BRAKE CTL LEVER ASSY
(
NOTES%/^:
When mounting, pay attention to the correct positioning.
15
NOTE
16
NOTE
(TOP)
(BOTTOM)
NOTES*/(:
When mounting, pay atten-
NOTE&:
Take care against grease
attachment during work.
17
NOTE
tion to the correct positioning.
18
NOTE
NOTE
19
15
(W )
NOTE
15
NOTE
15
19
NOTE
18
19
18
NOTE
17
16
NOTE
17
17
(W )
16
MOTOR BRACKET ASSY
8.
)
GUIDE RAIL ASSY
⁄
SLIDE LEVER 2 ASSY
¤
LOADING PLATE ASSY
‹
MODE GEAR
›
EJECT LEVER
fi
NOTE):
When mounting, pay attention to the positioning of the sliding parts.
NOTE
NOTE
23
22
NOTE⁄:
When mounting, take care
that no part is allowed to
float or rattle.
NOTES¤/‹/›/fi:
When mounting, pay attention to the
correct positioning.
NOTE
Fig. 2-4-8
20
NOTE
21
24
NOTE
NOTE
25
Fig. 2-4-9
2-10
BASE R ASSY
9.
fl
ROTARY ENCODER
‡
GEAR COVER ASSY
°
MAIN CAM ASSY
·
NOTEfl:
When mounting, fold the sliding
part to the inner side.
NOTE
22
27
(S )
27
NOTE
26
27
23
27
(S )
25
28
24
28
(S a)
21
26
(S b)
28
(S b)
26
(S b)
NOTE‡:
When mounting, pay attention to
the correct positioning and the
FPC layout.
NOTE
·
:
When mounting, pay attention to
the correct positioning.
SLIDE ARM ASSY
10.
‚
CONNECT GEAR 2
¡
SUB CAM ASSY
™
CONTROL ARM ASSY
£
REEL GEAR 1
¢
NOTE
‚
:
When mounting, pay attention to the
correct positioning and the FPC layout.
NOTE
NOTE
NOTE
20
26
27
28
29
29
NOTE
29
(S a)
26
NOTE
26
26
(L )
Fig. 2-4-10
30
30
NOTE
30
27
32
(S )
NOTE
32
32
NOTE
34
34
NOTE¡:
When mounting, pay attention to the position of the front and back.
NOTE
(BOTTOM)
31
(TOP)
NOTES™/£/¢:
When mounting, pay attention to the correct positioning and
the FPC layout.
32 33
NOTE /
33
32
NOTE
34
2-11
NOTE
31
31
Fig. 2-4-11
33
NOTE
33
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