JVC DR-M1SL Service Manual

Page 1
XA013200311
r
SERVICE MANUAL
DVD VIDEO RECORDER
DR-M1SL
Area Suffix
B -------------------------- U.K. E ------ Continental Europe EF -------------------- France
for ver.B
Since the whole mechanism assembly unit is replaced, the DVD recorde mechanism of this unit need not be adjusted.
for ver.E,EF
TABLE OF CONTENTS
2 SPECIFIC SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
COPYRIGHT © 2003 VICTOR COMPANY OF JAPAN, LIMITED
No.XA013
2003/11
Page 2

SPECIFICATION

GENERAL
Power requirement AC 220 V - 240 Vd, 50 Hz/60 Hz
Power consumption Power on : 34 W
Temperature Operating : 5°C to 40°C
Operating position Horizontal only
Dimensions (W × H × D) 435 mm × 70 mm × 346 mm
Weight 4.5 kg
VIDEO/AUDIO
Recordable disc DVD-RAM 12 cm : 4.7 GB/9.4 GB, 8 cm : 1.4 GB/2.8 GB
Recording format DVD-RAM DVD Video Recording format
Recording time Maximum 6 hours (with 4.7 GB disc)
Playable disc DVD-RAM 12 cm : 4.7 GB/9.4 GB, 8 cm : 1.4 GB/2.8 GB
Audio recording system Dolby Digital (2 ch)
Video recording compression system MPEG2 (CBR/VBR)
Input/Output
S-video input Y : 0.8 - 1.2 Vp-p, 75
S-video output Y : 1.0 Vp-p, 75
RGB output R : 0.7 Vp-p, 75
Video input 0.5 - 2.0 Vp-p, 75 (pin jack)
Video output 1.0 Vp-p, 75 (pin jack)
Audio input -8 dB, 50 k (pin jack) Corresponding to mono (lef t)
Audio output -8 dB, 1 k (pin jack)
Component video output Y : 1.0 Vp-p, 75
Optical digital audio output -18 dBm, 660 nm
TUNER/TIMER
Signal system PAL-type colour signal and CCIR monochrome signal, 625 lines 50 fields
TV channel storage capacity 99 positions (+AUX position)
Tuning system Frequency synthesized tuner
Channel coverage VHF 44.5 MHz - 143 MHz/143 MHz - 470 MHz
Memory backup time Approx. 60 min.
ACCESSORIES
Provided accessories RF cable, 21-pin SCART cable, Satellite Controller, Infrared remote control unit, "AA" battery × 2
Specifications shown are for SP mode unless otherwise specified. E.& O.E. Design and specifications subject to change without notice.
Power off : 18.5 W Storage : -20°C to 60°C
Pickup CD Wavelength : 780 nm
Maximum output power : 0.5 mW
DVD Wavelength : 650 nm
Maximum output power : 1.0 mW
DVD-R 12 cm: 4.7 GB, 8 cm: 1.4 GB for General Ver. 2.0 DVD-RW 4.7 GB for Ver. 1.0/1.1
DVD-R DVD-Video format DVD-RW DVD-Video format, DVD Video Recording format
(XP) : Approx. 1 hour, (SP) : Approx. 2 hours, (LP) : Approx. 4 hours, (EP) : Approx. 6 hours, (FR) : Approx. 1 hour - 6 hours
DVD-R 12 cm: 4.7 GB, 8 cm: 1.4 GB for General Ver. 2.0 DVD VIDEO, DVD-RW 4.7 GB Music CD (CD-DA) Video CD CD-R/RW (CD-DA, Video CD formatted discs)
Linear PCM (XP mode only)
C : 0.2 - 0.4 Vp-p, 75 C : 0.3 Vp-p, 75 G : 0.7 Vp-p, 75
B : 0.7 Vp-p, 75
i.Link 4-pin for DV input
CB/CR, PB/PR : 0.7 Vp-p, 75 Corresponding to copy protection
Corresponding to Dolby Digital and DTS Digital Surround Bit stream Selectable in digital audio output setting men u
UHF 470 MHz - 862 MHz
1-2 (No.XA013)
Page 3
SECTION 1
PRECAUTION

1.1 Safety Precautions

(1) This design of th is product contains special hardw are and
many circuits and components specially for safety purpos­es. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be per­formed by qualified personnel only.
(2) Alterations of the design or circuitry of the product should
not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturers warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteris­tics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by us­ing replacement components rated for higher voltage, watt­age, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Ser­vice Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety charac­teristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards.
(4) The leads in the products are routed and dressed with ties,
clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after reassem­bling.
(5) Leakage shock hazard testing
After reassembling the product, always perform an isola­tion check on the exposed metal parts of the product (an­tenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.Do not use a line isolation transformer during this check.
• Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particular­ly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage cur­rent must not exceed 0.5mA AC (r.m.s.).
• Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15µF AC-type capacitor between an ex­posed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC
voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.).
AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity)
0.15 F AC TYPE
Place this probe on
1500 10W
Good earth ground

1.2 Warning

(1) This equipment has been designed and manufactured to
meet international safety standards.
(2) It is the legal resp onsibility of the repairer to ensure that
these safety standards are maintained.
(3) Repairs must be made in accordance with the relevant
safety standards.
(4) It is essential that safety critical compone nts are replaced
by approved parts.
(5) If mains voltage selector is provided, check setting for local
voltage.

1.3 Caution Burrs formed during molding may be left over on some parts

of the chassis. Therefore, pay attention to such burrs in the case of pre­forming repair of this system.

1.4 Critical parts for safety

In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. When replacing them, be sure to use the parts of the same type and rating as specified by the manufacturer. (This regulation dose not Except the J and C version)
each exposed metal part.
(No.XA013)1-3
Page 4

1.5 Important for laser products

1.CLASS 1 LASER PRODUCT
2.DANGER : Invisible laser radiation when open and inter
lock failed or defeated. Avoid direct exposure to beam.
3.CAUTION : There are no serviceable parts inside the
Laser Unit. Do not disassemble the Laser Unit. Replace
the complete Laser Unit if it malfunctions.
4.CAUTION : The compact disc player uses invisible laser
radiation and is equipped with safety switches which
prevent emission of radiation when the drawer is open and
the safety interlocks have failed or are de
feated. It is dangerous to defeat the safety switches.
5.CAUTION : If safety switches malfunction, the laser is able
to function.
6.CAUTION : Use of controls, adjustments or performance of
procedures other than those specified herein may result in
hazardous radiation exposure.
!
Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
REPRODUCTION AND POSITION OF LABEL and PRINT
WARNING LABEL and PRINT
On mechaism assembly
1-4 (No.XA013)
Page 5
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.
(No.XA013)1-5
Page 6
SECTION 3
Top cover
DISASSEMBLY

3.1 Main body section

3.1.1 Remove the top cover (See figure 1)
(1) Remove the four screws A attaching the top cover on both
sides of the main body.
(2) Remove the five screws B attaching the top cover on the
back of the main body.
(3) Raise the both sides and lower part of the rea r of the top
cover, with opening them slightly in an outward direction. And the top cover will be removed.
3.1.2 Remove the front panel assembly (See figure 2, figure 3)
• Prior to performing the following procedure, remove the top cover.
• There is no need to remove the mechanism assembly. (1) Disconnect the card wire from connector CN3002
main board.
(2) Disconnect the card wire from connector CN7001
FL display board.
(3) Hook a and b are removed respectively, and the front panel
assembly is removed.
on the on the
A x 2
CN3002
Top cover
A x 2
Fig.1
Front panel assembly
B
B
B
B
B
FL Display board
CN7001
Main board
Fig.2
Hook a
Hook b
Hook b
Front panel assembly
Hook b
Hook a
Fig.3
1-6 (No.XA013)
Page 7
3.1.3 Remove the mechanism assembly (See figure 4)
• Prior to performing the following procedure, remove the top cover.
• There is no need to remove the front panel assembly. (1) Disconnect the socket wire from connector CN5303
power supply board.
(2) Disconnect the card wire from connector CN2201
module board.
(3) Remove the four screws C attaching the mechani sm as-
sembly.
on the
on the
Module board
Mechanism assembly
C C
3.1.4 Remove the module board (See figure 5, figure 6)
• Prior to performing the following procedure, remove the top cover. (1) Disconnect the card wire from connector CN2201
module board. (2) Remove the four screws D attaching the module board. (3) Lift the module board up, and remove it. Then, the module
board is removed from the connector CN4104
terminal board and the connector CN4101
board. In attaching the module board, insert the connector
on the module board in these connectors securely.
on the
on the DV
on the main
CN2201
Module board
D
C
D
CN2201
CN5303
Fig.4
D
Fig.5
Power supply
C
board
Module board DV Terminal board
CN4104
Main board
Fig.6
CN4101
(No.XA013)1-7
Page 8
3.1.5 Remove the power supply board (See figure 7)
Fastener
• Prior to performing the following procedure, remove the top cover. (1) Disconnect the wire from connector CN5301, CN5302,
CN5303, CN5305, CN5001 on the power supply board.
(2) Remove the two screws F attaching the power supply
board.
(3) Four fasteners are removed.
Fastener
CN5303
Power supply board
Fastener
3.1.6 Remove the main board (See figure 8, figure 9)
• Prior to performing the following procedure, remove the top cover/front panel assembly/mechanism assembly/module board/power supply board. (1) Remove the three screws G attaching the main board. (2) Disconnect the wire from connector CN7301
the main board.
(3) Remove the seven screws H attaching the rear panel with
main board.
, CN7302 on
CN5301
G
Fastener
CN5302
Main board
CN7301CN7302
CN5305
Fig.7
G
Fig.8
F
CN5001
G
1-8 (No.XA013)
H
Rear panel
H
Fig.9
Page 9
SECTION 4
ADJUSTMENT

4.1 Timer clock adjustment (for only ver.E)

If an error comes to arise for a clock, the following procedure will adjust.
Signal (A1) No signal Mode (B) EE Equipment (C) Frequency counter Measuring point (D1)
Adjustment part (F) C3025 (TIMER CLOCK) Specified value (G1) 1024.008 ±0.001 Hz
(1) Connect the frequency counter to the measuring point (D1). (2) Connect the short wire between the short point (D2) and Vcc (5V). (3) Short the leads of capacitor (D3) once in order to reset the microprocessor of the system controller. (4) Disconnect the short wire between the short point (D2) and Vcc then connect it again. (5) Adjust the Adjustment part (F) so that the output frequency becomes the specified value (G).
IC3001 pin 61
(D2)
IC3001 pin 17
(D3)
C3026 + and -
(976.5549 ±0.0010 usec)
(No.XA013)1-9
Page 10
SECTION 5
TROUBLESHOOTING

5.1 JIG Mode

The following remote control units are required to set and cancel JIG mode. For setting : a remote control unit attached to DR-M1SL. For cancellation : JIG remote control unit (part number : PTU94023A)
Remote control unit attached to DR-M1SL
RM-SDR
VD RECORDER
D
JIG remote control unit
JIG remote control unit [Data transmission] Set the data code, and then press the " " button.
3
Custom code 43:A Code 53:B Code 6F:C Code 7F:D Code
Data code
Initial mode
When the main body is set to JIG mode and when the main body is under JIG mode, the remote control unit attached to DR -M1SL operates only in "Remote Control Code 1". Since DR-M1SL is in "Remote Control Code 3" when it is shipped and just after its batteries are changed, "Remote Control Code 3" needs to be changed to "Remote Control Code 1."
< Changing Remote Control Code >
(1) Switch TV/CABLE/SAT/DVD Switch to "DVD" (2) Press the numeric button "1" of the remote control unit whil e pressing the "SET UP" button of the remote co ntrol unit. Then,
press the "ENTER" button, and then release the "SET UP" button.
(3) Press the "PLAY" button of the main body for five seconds or longer while the main body is in stand-by mode, and a curre nt
remote control code of the main body is displayed in FL indicator of the main body. (4) While keeping the state of (3), press the "STOP" button of the remote control unit toward the main body. (5) When FL indicator displays "DVD1," it means that the Remote Control Code has been changed to "1."
*DR-M1SL has remote control codes of 1, 2, 3, and 4. *The remote control codes "DVD 1, 2, 3, and 4" of DR-M1SL are the same as the remote control codes "A, B, C, and D" of video cassette recorders manufactured in JVC.
1-10 (No.XA013)
(1)
"(2) a-c" shows the order of pressing the buttons.
(2)b
(2)c (2)a
(4)
(3),(5)
DVD 1
(3)
Page 11
5.1.1 Setting JIG mode
To display SYSTEM INFO or to upgrade firmware, the main body needs to be set to JIG mode.
(1) Turn the main body ON. (2) Press the buttons of the remote control unit attached to DR-M1SL in the fol l owing order : "SET UP" "2" "8" "ENTER" (3) When a colon ":" between "ho ur" and "time" of a clock in FL indicator disappea rs, it means th at the main bod y has been set t o
JIG mode properly. not in JIG mode 3:07 PM in JIG mode 3 07 PM
(4) Turn the main body OFF, and then turn it ON again.
*Once the main body is set to JIG mode, the JIG mode cannot be cancelled even if the power co rd is pulled out from the wa ll socket.
"(2) a-d" shows the order of pressing the buttons.
(2)b (2)c
(3)
3 07 PM
(2)d (2)a
(1),(4)
5.1.2 Ca nceling JIG mode
(1) Transmit "43-9D" to the main body by using JIG remote control unit. (2) A colon ":" between "hour" and "time" of a clock in FL indicator appears. (3) Turn the main body OFF, and then turn it ON again.
NOTE:
After repair work, be sure to cancel JIG mode. Before returning DR-M1SL to a user, confirm that a colon ":" between "hour" and "time" of a clock in FL indicator appears.
(No.XA013)1-11
Page 12
5.1.3 Displaying SYSTEM INFO
SYSTEM INFO contains information on firmware version of the main body and the mechanism drive, and an initialize execution menu.
(1) Set the main body to JIG mode. (2) Transmit "43-8B" to the main body by using JIG remote control unit. (3) SYSTEM INFO menu is displayed in the television screen. (4) To move cursor in SYSTEM INFO, use the "", "", "", and "" buttons of a remote control unit atta ch ed to D R- M 1SL.
< VERSION >
SYSTEM INFO
VERSION INITIALIZE INFORMATION
CPRM Key Download
C-Ware / A-Ware
JVRI / Host
1394 / OSD
Analog / Destination
EXIT SET UP
ENTER
SELECT WITH [CURSORS] THEN PRESS [ENTER]
SELECT
Done
PROD11 / JVC03_18
0049s / V0236
0034 / NEXT32
025 / 2
Version of firmware This part is updated after the firmware of the main body is upgraded.
System controller version/Region code
NOTE :
Items other than the ones described above are not used in service work.
(5) To quit the SYSTEM INFO menu, transmit "43-8B" to the main body by using JIG remote control unit. (6) Cancel JIG mode.
5.1.4 Upgrading firmware of the main body
• Firmware upgrade disk supports only DVD-RAM media.
• When firmware needs to be upgraded, Optical disc CSG will distribute a firmware upgrade disk. (1) Set the main body to JIG mode. (2) Transmit "43-70" to the main body by using JIG remote control unit. (3) "UPDATE" appears in FL indicator. Load DVD - RAM disk for upgrade on the tray, and close the tray. (4) Wait for approx.30 seconds while FL indicator is displayed as "UPDATE." (5) Then, "FW UPDATE" appears in FL indicator. It takes approx. 3 minutes at maximum to upgrade firmware. (6) The tray is ejected. Then, take out the disk and close the tray. (7) Turn the main body OFF, and pull out the power cord from the wall socket. The n, plug the power cord into the wall socket. (8) "LOADING" of FL indicator disappears. Then, turn the main body ON. (9) Display the SYSTEM INFO menu, and check the version of the firmware.
(10) Cancel JIG mode.
ATTENTION :
Firmware may sometimes not be upgraded successfully. If firmware is not upgraded successfully, the tray opens, and "ERROR" appears in FL indicator. If firmware is upgraded successfully, the tray opens, and "OPEN" appears in FL indicator. If the power cord is pulled out from the wall socket while " ERROR" appears, data in the flash memory is destroyed and the main body cannot start: the flash memory needs to be replaced. After upgrading procedure, pay enough attention to FL indicator when the tray opens.
When "ERROR" appears, upgrade firmware again in the following way to restore the firmware.
(1) Transmit "43-70" to the main body by using JIG remote control unit while the tray opens. (2) When "UPDATE" appears in FL indicator, close the tray and make the main body read the disk. Upgrading starts. (3) After (2), perform upgrading procedure (4) - (10) of 5.1.4 Upgrading firmware of the main body above.
1-12 (No.XA013)
Page 13
5.1.5 T aking out a disc
A disc can be taken out manually even when the main body is turned off.
(1) Open the front door. (2) Pass a thin wire through a hole in the DVD recorder mechanism unit. (3) The disc tray comes out slightly. Take out the disc tray manually.
DVD recorder mechanism unit
Front door Hole Disc tray
(No.XA013)1-13
Page 14
VICTOR COMPANY OF JAPAN, LIMITED
AV & MULTIMEDIA COMPANY OPTICAL DISC CATEGORY 1644, Shimotsuruma, Yamato, Kanagawa 242-8514, Japan
(No.XA013)
Printed in Japan
WPC
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