JVC AV-27F802/SME Service Manual

SERVICE MANUAL

COLOR TELEVISION

AV-27F802

BASIC CHASSIS

AV-27F802

/SME

CONTENTS

a SPECIFICATIONS....................................................................................................................................2

a SAFETY PRECAUTIONS ........................................................................................................................3

a FEATURES ..............................................................................................................................................4

a FUNCTIONS.............................................................................................................................................5

a SPECIFIC SERVICE INSTRUCTIONS ....................................................................................................6

a SERVICE ADJUSTMENTS ....................................................................................................................11

¤ ST ANDARD CIRCUIT DIAGRAM (APPENDIX) .................................................................................. 2-1

a P ARTS LIST ...........................................................................................................................................33

No. 51785 Dec. 2000

AV-27F802

SPECIFICATIONS

Items Contents

Dimensions (W × H × D)

················································································································································································································

Mass

TV RF System

Color Sound System

TV Receiving Channels and Frequency

VL Band VH Band UHF Band

CATV Receiving Channels and Frequency

Low Band High Band Mid Band Super Band Hyper Band Ultra Band Sub Mid Band

TV/CATV Total Channel

Intermediate Frequency

Video IF Carrier Sound IF Carrier

Color Sub Carrier

Power Input Power Consumption

Picture Tube High Voltage

Speaker Audio Power Output

Video / Audio Input (1 / 2 / 3 / 4)

29-7/8” × 23-3/8” × 19-3/4” / 75.8cm × 59.3cm × 50.0cm

101.2 lbs / 46 kg

CCIR(M)

NTSC, BTSC System (Multi Channel Sound)

(02

~06) 54MHz~88MHz

(07

~13) 174MHz~216MHz

(14

~69) 470MHz~806MHz

~06, A-8) by (02~06&01)

(02 (07

~13) by (07~13)

~1) by (14~22)

~W) by (23~36) (54MHz~804MHz)

(W+1

~W+28) by (37~64)

(W+29

~W+84) by (65~125)

(A8, A4

~A1) by (01, 96~99)

180 Channels

45.75MHz

41.25MHz (4.5MHz)

3.58MHz 120V AC, 60Hz 140W / 2.0A 27” (68cm) Measured Diagonally 30kV±1kV (at zero beam current) 2” × 4-3/4” / 5 × 12cm Oval type × 2 5W × 2 Video(1,3,4) : 1Vp-p, 75Ø (RCA pin jack) Audio(1,2,3,4) : 500mVrms ( -4dBs ), High Impedance (RCA pin jack) S-Video ( Input 1 / 3 / 4 Over )

Y : 1Vp-p Positive (negative sync provided, when terminated with 75Ø)

C : 0.286Vp-p (burst signal, when terminated with 75Ø)

Component Input ( Input 2 / 4 )

Y : 1Vp-p positive (negative sync provided, when terminated with 75Ø)

B/PR : 0.7Vp-p 75 Ø

—

Audio Output (Variable / Fix : Selectable)

AV Compu link EX Input

Antenna terminal

Remote Control Unit

Variable : More then 0

Low impedance (400Hz when modulated 100%)

Fix : 500mVrms(-4dBs)

Low impedance (400Hz when modulated 100%)

3.5mm mini jack 75Ø(VHF/UHF) Terminal, F-Type Connector

RM-C301G-2A (AA/R6/UM-3 battery × 2)

~1550mVrms (+6dBs)

(RCA pin jack)

Design & specifications are subject to change without notice.

2 No. 51785

GOOD EARTH GROUND

0.15 µF AC-TYPE

AC VOLTMETER (HAVING 1000Ø/V, OR MORE SENSITIVITY)

PLACE THIS PROBE ON EACH EXPOSED METAL PART

1500Ø 10W

A V

This mark shows a fast

POWER CORD REPLACEMENT WARNING

Connecting thr white line side of power cord to “WHT” character side.

operating fuse, the letters indicated below show the rating.

PWB

WHT

White line side

SAFETY PRECAUTIONS

1. The design of this product contains special hardware, many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.

2. Alterations of the design or circuitry of the products should not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.

3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components having such features are

identified by shading on the schematics and by ( parts list in Service manual. The use of a substitute replacement

which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.

4. Use isolation transformer when hot chassis. The chassis and any sub-chassis contained in some products are connected to one side of the AC power line. An isolation transformer of adequate capacity should be inserted between the product and the AC power supply point while performing any service on some products when the HOT chassis is exposed.

5. Don't short between the LIVE side ground and ISOLATED (NEU-

TRAL) side ground or EARTH side ground when repairing.

Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ISOLATED(NEUTRAL) : ( GND. Don't short between the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND and never measure with a measuring apparatus (oscilloscope etc.) the LIVE side GND and ISOLATED(NEUTRAL) side GND or EARTH side GND at the same time. If above note will not be kept, a fuse or any parts will be broken.

6. If any repair has been made to the chassis, it is recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).

7. The high voltage applied to the picture tube must conform with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.

8. Do not check high voltage by drawing an arc. Use a high voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10kØ 2W resistor to the anode button.

9. When service is required, observe the original lead dress. Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.

) side GND and EARTH : ( ) side

) on the

) side GND, the

No. 51785 3

AV-27F802

10. Isolation Check

(Safety for Electrical Shock Hazard)

After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/ audio input and output terminals, Control knobs, metal cabinet, screwheads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.

(1)Dielectric Strength Test

The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 1100V AC (r.m.s.) for a period of one second.

(. . . . Withstand a voltage of 1100V AC (r .m.s.) to an appliance rated

up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.

(2)Leakage Current Check

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a “Leakage Current Tester”, measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).

Alternate Check Method

•

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connect a 1500Ø 10W resistor paralleled by a 0.15µF AC-type capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).

11. High voltage hold down circuit check. After repair of the high voltage hold down circuit, this circuit shall be checked to operate correctly. See item “How to check the high voltage hold down circuit”.

AV-27F802

FEATURES

Full-flat CRT (cathode ray tube) reproduces fine textured picture in

•

every detail. I2C bus control utilizes single chip ICs.

•

Built in Twin Tuner system.

•

Built-in HYPER-SURROUND system.

•

Built-in BBE.

•

Adoption of the Picture-In-Picture (PIP) function.

•

3 LINE Digital Y/C Separation circuit improved picture quality.

•

a SYSTEM BLOCK DIAGRAM

IC702

E2PROM 4k bit

SCL 1 SDA 1

Component input terminal for talking best advantage of Component

•

Video Signal. Audio Video input terminal. (S-input ×2, V-input ×2)

•

Variable/Fix audio output terminal.

•

Closed-caption broadcasts can be viewed.

•

With AV COMPU LINK EX terminal.

•

IF2

AFC 2

Remote

control

unit

IC301

PIP

CONTROL

SCL 0 SDA 0

IC701

MAIN MICON

IC101

1 CHIP

CONTROL

IC501

AVSW

CONTROL

AFC 1

TU001

TUNER 1

TU001

TUNER 2

IC001

MTS, TONE

SURROUND CONTROL

4 No. 51785

3-D Y/C

FUNCTIONS

a FRONT P ANEL

AV-27F802

a FRONT PANEL DOOR OPENED

a REAR P ANEL

a REMOTE CONTROL UNIT

(RM-C301G-2A)

No. 51785 5

AV-27F802

SPECIFIC SERVICE INSTRUCTIONS

DISASSEMBLY PROCEDURE

REMOVING THE REAR COVER

1. Unplug the power supply cord.

2. Remove the 12 screws marked A as shown in Fig.1.

3. Withdraw the REAR COVER toward you.

[CAUTION]

When reinstalling the rear cover, carefully push it inward after in-

•

serting the MAIN PWB into the rear cover groove.

REMOVING THE CHASSIS

After removing the rear cover.

•

1. Slightly raise the both sides of the chassis by hand and remove the 3 claws marked B under the chassis from the front cabinet as shown in Fig.1.

2. Withdraw the chassis backward along the rail in the arrow direction marked C as shown in Fig.1.

(If necessary, take off the wire clamp, connector’s etc.)

When conducting a check with power supplied, be sure to confirm

that the CRT earth wire is connected to the CRT SOCKET PWB and the MAIN PWB.

REMOVING THE TERMINAL BOARD

After removing the rear cover.

•

1. Remove the 6 screws marked D as shown in Fig.1.

2. When you pull out the TERMINAL BOARD in the direction of arrow marked E as shown in Fig.1, it can be removed.

REMOVING THE DAF PW BOARD

After removing the rear cover and chassis.

•

1. Lift the right side of the DAF PWB while pressing the PWB stopper marked J and claw marked K in the arrow direction marked L as shown in Fig.1.

2. Then remove the DAF PWB. (If necessary, take off the wire, connector’s etc.)

REMOVING THE SPEAKER

After removing the rear cover.

•

1. Remove the 4 screws marked M as shown in Fig.1.

2. Withdraw the speaker backward.

3. Follow the same steps when removing the other hand speaker.

CHECKING THE MAIN PW BOARD

1. To check the back side of the MAIN PW Board.

1) Pull out the chassis. (Refer to REMOVING THE CHASSIS).

2) Erect the chassis vertically so that you can easily check the back

side of the MAIN PW Board.

[CAUTION]

When erecting the chassis, be careful so that there will be no con-

•

tacting with other PW Board. Before turning on power, make sure that the CRT earth wire and

•

other connectors are properly connected.

REMOVING THE FRONT AND POWER SW PW BOARDS

After removing the rear cover and chassis.

•

1. Remove the 4 screws marked F as shown in Fig.1.

2. Then remove the FRONT PWB and POWER SW PWB. (If necessary, take off the wire, connector’s etc.)

REMOVING THE LF PW BOARD

After removing the rear cover and chassis.

•

1. Lift the left side of the LF PWB while pressing the 2 PWB stoppers marked G in the arrow direction marked H as shown in Fig.1.

2. Then remove the LF PWB. (If necessary, take off the wire, connector’s etc.)

WIRE CLAMPING AND CABLE TYING

1. Be sure clamp the wire.

2. Never remove the cable tie used for tying the wires together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.

6 No. 51785

DAF PWB

PWB STOPPER

CLAW

SPEAKER

CHASSIS

MAIN PWB

LF PWB

POWER SW PWB

REAR COVER

FRONT PWB

CRT SOCKET PWB

FRONT CABINET

(x12)

(x6)

(x4)

CLAW

AV-27F802

Fig.1

No. 51785 7

AV-27F802

MEMORY IC REPLACEMENT

1. Memory IC

This model use a memory IC. This memory IC stores data for proper operation of the video and deflection circuits. When replacing, be sure to use an IC containing this (initial value) data.

2. Memory IC replacement procedure

Procedure Screen display

(1) Power off

Switch off the power and disconnect the power cord from the outlet.

(2) Replace the memory IC

Initial value must be entered into the new IC.

(3) Power on

Connect the power cord to the outlet and switch on the power.

(4) System constant check and setting

1) Press SLEEP TIMER key and, while the indication of “SLEEP TIMER 0 MIN.” is being displayed, press DISPLAY key and VIDEO STATUS

key on the remote control unit simultaneously.

2) The SERVICE MENU screen of Fig.1 is displayed.

3) While the SERVICE MENU is displayed, again simultaneously press the DISPLAY and VIDEO STATUS keys to display the Fig.2 SYSTEM CONSTANT screen.

4) Refer to the SYSTEM CONSTANT table and check the setting items. Where these differ, select the setting item with the MENU UP/DOWN key and adjust the setting with the MENU LEFT/RIGHT keys. (The letters of the selected item are displayed in yellow.)

5) After adjusting, release the MENU LEFT/RIGHT key to store the setting value.

6) Press the EXIT key twice to return the normal screen.

(5) Receive channel setting

Refer to the OPERATING INSTRUCTIONS(USER'S GUIDE) and set the receive channels (Channels Preset) as described.

(6) User settings

Check the user setting items according to Table 2. Where these do not agree, refer to the OPERATING INSTRUCTIONS (USER'S GUIDE) and set the items as described.

SERVICE MENU PICTURE SOUND

THEATER OTHERS PIP 3-D Y/C LOW LIGHT HIGH LIGHT RF AFC1 RF AFC2 VCO(CW) I2C BUS CTRL

SELECT BY OPERATE BY

Fig.1

SYSTEM CONSTANT MODEL :99–

TM CORR. : NO CCD : YES V-CHIP : YES CAN V-CHIP : NO

EXIT BY

99999

999999999 999

SELECT BY OPERATE BY

Fig.2

EXIT BY

(7) SERVICE MENU setting

Verify what to set in the SERVICE MENU, and set whatever is necessary.(Fig.1) Refer to the SERVICE ADJUSTMENT for setting.

8 No. 51785

AV-27F802

TABLE 1 (System Constant setting)

Setting item Setting content Setting value

AV-27F802 AV-32F802 AV-36F802 AV-27F702

MODEL

AV-32D602 AV-27D602 AV-36F702 AV-32F702 AV-36D602 AV-27D502 AV-32D502 AV-36D502

AV-36D202 AV-32D202 AV-36D302 AV-32D302

AV-27F802

TM CORR.

CCD

V-CHIP

CAN V-CHIP

YES NO

TABLE 2 (User setting value)

Setting item Setting value

1. Use remote controller keys

POWER NO CHANNEL CH-02 VOLUMEN 05 INPUT TV HYPER SURROUND NO BBE SI DISPLAY NO SLEEP TIMER 0 VIDEO STATUS MEMORIA PIP SOURCE CH-04 PIP ON (PIP POSITION) LEFT LOWR SIDE

2. Setting of MENU

YES

AJUSTAR IMAGEN

TINTE CENTER COLOR CENTER CONTRASTE CENTER BRILLO CENTER DETALLE CENTER PANTALLA AZUL SI FIJAR VIDEO STATUS ALL CENTER

AJUSTAR SONIDO

GRAVES CENTER AGUDOS CENTER BALANCE CENTER MTS ESTEREO

RELOJ/REGULADOR

AJUSTE DEL RELOJ Unnecessary to set TEMPORIZADOR SI

SISTEMA INICIAL

ALTAVOCES SI SALIDA AUDIO FIJO V4 COMPONENT-IN SI IDIOMA ESP SUBTITULOS OCULTOS NO AUTOPROGRAMACION Unnecessary to set LISTA DE CANALES Unnecessary to set V-CHIP NO BLOQUEO DE CANAL Unnecessary to set

No. 51785 9

AV-27F802

REPLACEMENT OF CHIP COMPONENT

CAUTIONS

1. Avoid heating for more than 3 seconds.

2. Do not rub the electrodes and the resist parts of the pattern.

3. When removing a chip part, melt the solder adequately.

4. Do not reuse a chip part after removing it.

SOLDERING IRON

1. Use a high insulation soldering iron with a thin pointed end of it.

2. A 30w soldering iron is recommended for easily removing parts.

REPLACEMENT STEPS

1. How to remove Chip parts

Resistors, capacitors, etc.

(1) As shown in the figure, push the part with tweezers and alter-

nately melt the solder at each end.

2. How to install Chip parts

Resistors, capacitors, etc.

(1) Apply solder to the pattern as indicated in the figure.

(2) Shift with tweezers and remove the chip part.

Transistors, diodes, variable resistors, etc.

(1) Apply extra solder to each lead.

SOLDER

(2) As shown in the figure, push the part with tweezers and alter-

nately melt the solder at each lead. Shift and remove the chip part.

SOLDER

(2) Grasp the chip part with tweezers and place it on the solder.

Then heat and melt the solder at both ends of the chip part.

T ransistors, diodes, variable resistors, etc. (1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the solder. (3) First solder lead

(4) Then solder leads

A as indicated in the figure.

B and C.

Note : After removing the part, remove remaining solder from the

pattern.

10 No. 51785

+ 23 hidden pages

JVC AV-27F802/SME Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SPECIFICATIONS

SAFETY PRECAUTIONS

FEATURES

FUNCTIONS

SPECIFIC SERVICE INSTRUCTIONS