JVC AV-21V311/V, AV-21V331/V Service Manual

SERVICE MANUAL

FLAT COLOUR TELEVISION

BASIC CHASSIS

CH3

POWER

MUTING

SYSTEM

CINEMA

COLOUR SOUND

SURROUND

ECO

SENSOR

DISPLAY

TV/VIDEO

123

OFF

TIMER

456

PICTURE MODE

789

CHANNEL

RETURN

SCAN

0-/

VOLUME

CHANNEL

RM-C1306

RM-C1306-1H [AV-21V311/V]

AV-21V311 AV-21V331

POWER

MUTING BASS

SYSTEM

CINEMA

COLOUR SOUND

SURROUND

ECO

SENSOR

DISPLAY

TV/VIDEO

123

OFF

TIMER

456

PICTURE MODE

789

CHANNEL

RETURN

SCAN

0-/

VOLUME

CHANNEL

RM-C1308

RM-C1308-1H [AV-21V331

]

1 PRECAUTION ......................................................................................................................................................... 1-3

2 SPECIFIC SERVICE INSTRUCTIONS ..................................................................................................................... 1-4

3 DISASSEMBLY ....................................................................................................................................................... 1-7

4 ADJUSTMENT ...................................................................................................................................................... 1-14

5 TROUBLESHOOTING ........................................................................................................................................... 1-31

No.52175

2003/9

SPECIFICATION

Items

Dimentions (W x H x D)

Mass

TV RF System

Colour System TV Mode

Video Mode

Stereo System

Receiving Frequency VHF Low

VHF High

UHF

CATV

Intermediate

Frequency

Colour Sub Carrier Frequency

Aerial Input Terminal

Power Input

Power Consumption

Picture Tube

High Voltage

Speaker

Audio Output

Video / Audio Input S-Video (1)

(1/2/3)

Video (1/2/3)

Audio (1/2/3)

Component (2)

Video / Audio Output Video

Headphone

Remote Control Unit

VIF

SIF

Audio

Contents

AV-21V311/V AV-21V331/V

64.9cm x 46.5cm x 47.3cm 64.9cm x 47.8cm x 47.3cm

24.5kg 24.5kg

2.4kg (Bass Blaster Unit)

B, G, D, K, M

PAL / SECAM / NTSC3.58 / NTSC4.43

Playback only

46.25MHz - 140.25MHz (AS0 - S6)

147.25MHz - 423.25MHz (S7 - S36)

431.25MHz - 863.25MHz (S37 - CHINA 57)

Mid : X - Z, S1 - S10

Super : S11 - S20

Hyper : S21 - S41

38.0MHz

31.5MHz(6.5MHz), 32.5MHz(5.5MHz), 33.5MHz(4.5MHz)

4.43MHz(PAL), 4.40MHz/4.25MHz(SECAM), 3.58MHz/4.43MHz(NTSC)

75Ω unbalanced

AC110V - AC240V, 50Hz/60Hz

126W(Max.)/81W(Avg.) 150W(Max.)/93W(Avg.)

Visible size: 50.8cm (Diagonal) / 41.6cm x 31.5cm (H x V)

29kV ±1.5kV (at zero beam current)

6.5cm x 13cm, Oval type x 2 6.5cm x 13cm, Oval type x 2

13cm (Bass Blaster Unit)

7W + 7W 7W + 7W +13W

Mini-DIN 4pin x 1

Y : 1V(p-p), positive (negative sync provided), 75

C : 0.286V(p-p) (Burst signal), 75

1V(p-p), negative sync, 75Ω, RCA pin jack x 3

500mV(rms) (-4dBs), high impedance, RCA pin jack x 6

RCA pin jack x 3

Y : 1V(p-p), positive (negative sync), 75

CB/CR: 0.7V(p-p), 75

1V(p-p), 75Ω, RCA pin jack x 1

500mV(rms) (-4dBs), Low inpedance (400Hz when modulated 100%), RCA pin jack x 2

3.5mm stereo mini jack x 1

RM-C1306-1H RM-C1308-1H

(AA/R06/UM-3 battery x 2) (AA/R06/UM-3 battery x 2)

Ω

Design & specifications are subject to change without notice.

1-2 (No. 52175)

SECTION 1

PRECAUTION

1. 1 SAFETY PRECAUTIONS

(1) The design of this product contains special hardware,

many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.

(2) Alterations of the design or circuitry of the products should

not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.

(3) Many electrical and mechanical parts in the products have

special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components

having such features are identified by shading on the schematics and by (

The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.

(4) Don't short between the LIVE side ground and ISOLATED

(NEUTRAL) side ground or EARTH side ground when repairing.

Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( GND, the ISOLATED (NEUTRAL) : ( EARTH : ( side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.

(5) If any repair has been made to the chassis, it is

recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).

(6) The high voltage applied to the picture tube must conform

with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.

(7) Do not check high voltage by drawing an arc. Use a high

voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame and connecting the other end of the lead through a 10k 2W resistor to the anode button.

!) on the parts list in Service manual.

) side

) side GND and

) side GND. Don't short between the LIVE

(8) When service is required, observe the original lead dress.

Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.

(9) Isolation Check

(Safety for Electrical Shock Hazard)

After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.

a) Dielectric Strength Test

The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second.

(. . . . Withstand a voltage of 1100V AC (r.m.s.) to an

appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.

b) Leakage Current Check

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).

Alternate Check Method

Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use an AC voltmeter having 1000 ohms per volt or more sensitivity in the following manner. Connect a 1500

Ω 10W resistor paralleled by a 0.15µF AC-type

capacitor between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).

AC VOLTMETER (HAVING 1000Ω/V, OR MORE SENSITIVITY)

0.15µF AC-TYPE

PLACE THIS PROBE

1500Ω 10W

Ω

GOOD EARTH GROUND

ON EACH EXPOSED ME TAL PART

(No. 52175) 1-3

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

2. 1 FEATURES

• New chassis design enables use of an interactive on-screen control.

• Pure flat CRT produces fine textured picture in every detail.

• Wide range voltage (110V ~ 240V) for AC power input.

• With AUDIO/VIDEO/S-VIDEO/COMPONENT input terminals.

• I

C bus control utilizes single chip ICs.

• By means of AUTO PROGRAM, the TV stations can be selected automatically and the TV channels can also be rearranged

automatically.

• Built-in DIGITAL ECO MODE (ECONOMY, ECOLOGY).

In accordance with the brightness in a room, the brightness and/or contrast of the picture can be adjusted automatically to make the optimum picture which is easy on the eye.

• Built-in OFF TIMER & RETURN +.

2. 2 MAIN DIFFERENCE LIST

! Items AV-21V311/V AV-21V331/V

! MAIN PWB ASS’Y SCH-1327A-CK SCH-1328A-CK

REMOTE CONTROL UNIT RM-C1306-1H RM-C1308-1H

BASS BLASTER None BASS BLASTER UNIT

AUDIO OUTPUT 7W + 7W 7W + 7W + 13W

POWER CONSUMPTION 126W(Max.) / 81W(Avg.) 150W(Max.) / 93W(Avg.)

1-4 (No. 52175)

2.3 FUNCTIONS

REMOTE CONTROL UNIT

RM-C1306-1H [AV-21V311/V]

10 11 12

MUTING key

MUTING

SYSTEM

COLOUR SOUND

DISPLAY

4 5

8 9

TV/VIDEO

OFF

TIMER

PICTURE

MODE

CHANNEL

SCAN

CHANNEL

RETURN

POWER

CINEMA

SURROUND

ECO

SENSOR

123

456

789

0-/

VOLUME

RM-C1306

COLOUR SYSTEM key

SOUND SYSTEM key

DISPLAY key

MENU (/, /) keys

TV/VIDEO key

OFF TIMER key

PICTURE MODE key

CHANNEL SCAN key

RETURN + key

CHANNEL (-/+) keys

FAVORITE CH keys

POWER key

CINEMA SURROUND key

ECO SENSOR key

Number keys

-/-- key

VOLUME (-/+) keys

RM-C1308-1H [AV-21V331/V]

SURROUND

CINEMA

POWER

ECO

SENSOR

3 4

MUTING BASS

SYSTEM

COLOUR SOUND

DISPLAY

TV/VIDEO

9 10 11

OFF

TIMER

PICTURE

MODE

CHANNEL

SCAN

CHANNEL

123

456

789

RETURN

0-/

VOLUME

12 13

RM-C1308

BASS key

MUTING key

COLOUR SYSTEM key

SOUND SYSTEM key

DISPLAY key

MENU (/, /) keys

TV/VIDEO key

OFF TIMER key

PICTURE MODE key

CHANNEL SCAN key

RETERN + key

CHANNEL (-/+) keys

FAVORITE CH keys

POWER key

CINEMA SURROUND key

ECO SENSOR key

Number keys

-/-- key

VOLUME (-/+) keys

(No. 52175) 1-5

FRONT PANEL CONTROLS

REAR TERMINAL

HEADPHONE jack

IN (VIDEO-3) : VIDEO

IN (VIDEO-3) : AUDIO L/MONO

IN (VIDEO-3) : AUDIO R

MENU () button

CHANNEL (-/+) buttons

5 6 10 118

VOLUME (-/+) buttons

ECO sensor

Remote control sensor

POWER lamp

MAIN POWER button

BASS

SPEAKER

OUT

VIDEO-1

INPUT

OVER

MONO

5 6 10 118

COMPONENT

(

VIDEO-2

INPUT

)

MONO

10 11

OUTPUT

VIDEO-1 INPUT TERMINAL

OUTPUT TERMINAL

1-6 (No. 52175)

[AV-21V311/V]

S-VIDEO

VIDEO

AUDIO L/MONO

AUDIO R

VIDEO

AUDIO L

AUDIO R

RRRC

[AV-21V331/V]

COMPONENT (VIDEO-2) INPUT TERMINAL

Y/VIDEO

AUDIO L/MONO

AUDIO R

Aerial input terminal

BASS SPEAKER OUT

SECTION 3

DISASSEMBLY

3.1 DISASSEMBLY PROCEDURE

3.1.1 REMOVING THE TWIN PORT BASS BLASTER UNIT [AV-21V331V]

• Unplug the power supply cord.

(1) Disconnect the TWIN PORT BASS BLASTER UNIT's

cord from the rear of the TV set.

(2) Remove the TWIN PORT BASS BLASTER UNIT by

pulling it upwards.

NOTE:

After removing the TWIN PORT BASS BLASTER UNIT, proceed to the following procedure.

3.1.2 REMOVING THE REAR COVER

• Unplug the power cord.

(1) Remove the 9 screws [A] and 4 screws [B] as shown

in Fig.1.

(2) Withdraw the REAR COVER toward you.

CAUTION:

When reinstalling the rear cover, carefully push it inward after inserting the MAIN PWB into the REAR COVER groove.

3.1.3 REMOVING THE MAIN PW BOARD

• Remove the REAR COVER.

(1) Slightly raise the both sides of the MAIN PWB by hand. (2) Withdraw the MAIN PWB backward.

(If necessary, take off the wire clamp and connectors, etc.)

3.1.4 REMOVING THE SPEAKER

• Remove the REAR COVER.

(1) Remove the 2 screws [C] as shown in Fig.1. (2) Follow the same steps when removing the other hand

SPEAKER.

3.1.5 CHECKING THE MAIN PW BOARD

• To check the back side of the MAIN PWB.

(1) Pull out the MAIN PWB. (Refer to REMOVING THE MAIN

PW BOARD).

(2) Erect the MAIN PWB vertically so that you can easily

check its back side.

CAUTIONS:

• Before turning on power, make sure that the CRT earth

wire and other connectors are properly connected.

• When repairing, connect the DEG. COIL to the DEG.

connector on the MAIN PWB.

3.1.6 WIRE CLAMPING AND CABLE TYING

(1) Be sure to clamp the wire. (2) Never remove the cable tie used for tying the wires

together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.

(No. 52175) 1-7

FRONT CABINET

PICTURE TUBE

SPEAKER

MAIN PWB (CRT SOCKET PWB)

MAIN PWB

(X2)

SPEAKER

BASS SPEAKER OUT JACK

(X2)

[AV-21V331/V]

TWIN PORT BASS BLASTER UNIT [AV-21V331/V]

(X9)

1-8 (No. 52175)

B (X4)

3.2 REPLACEMENT OF MEMORY IC

3.2.1 MEMORY IC

This TV uses the following memory IC.

Memory IC: IC1702 on MAIN PW Board

The memory IC memorizes data for correctly operating the video and deflection circuits. When replacing the memory IC, be sure to use the same type IC written with the initial values of data. In other words, use the specific IC listed in “PRINTED WIRING BOARD PARTS LIST”. For its mounting location, refer to “ADJUSTMENT LOCATIONS”.

3.2.2 PROCEDURE FOR REPLACING MEMORY IC

1. Power off

Switch the power off and unplug the power cord from the wall outlet.

2. Replacing the memory IC

Replace the memory IC with new one. Be sure to use the memory IC written with the initial data values.

3. Power on

Plug the power cord into the wall outlet and switch the power on.

4. Check and setting of SYSTEM CONSTANT SET:

(1) Press the [DISPLAY] key and the [PICTURE MODE]

key on the remote control unit simultaneously. The SERVICE MENU screen will be displayed.(See Fig.1.)

(2) In the SERVICE MENU, press the [DISPLAY] key and

[PICTURE MODE] key simultaneously. Then, the SYSTEM CONSTANT SET screen will be displayed.(See Fig.2.)

(3) Check whether the setting values of the SYSTEM

CONSTANT SET are the same as those indicated in Table1. If the value is different, select the setting item with the MENU [ the MENU

!]/["] key, and set the correct value with

[#]/[$] key.

(4) Press the [DISPLAY] key twice to return to the normal

screen.

5. Receive channel setting

Refer to the OPERATING INSTRUCTIONS and set the receive channels (channels preset).

6. User setting

Check the user setting values in Table 2 and Table 3. If setting value is different, set the correct value. For setting, refer to the OPERATING INSTRUCTIONS.

7. Setting of SERVICE MENU

Verify the setting for each setting item in the SERVICE MENU.(See Table 4.) If readjustment is necessary, perform adjustment referring to “ADJUSTMENTS PROCEDURE”.

NAME OF REMOTE CONTROL KEYS

SERVICE MENU

1. IF

3. DEF

5. PRESET

6. PLUG & PLAY (ON)

1-6 : SELECT DISPLAY : EXIT

******* **** ***** ***** **** **** *** ***

2. VC

4. VSM PRESET

Fig. 1

SYSTEM CONSTANT-

SYSTEM CONSTANT SET 1

SYSTEM COMB TILT SUPER BASS TEXT LANGUAGE

: SEL -+ : OPE

SYSTEM CONSTANT-

SYSTEM CONSTANT SET 2

MSP BILINGUAL B / B SOUND TUNER COLOUR AUTO

: SEL -+ : OPE

SYSTEM CONSTANT-

SYSTEM CONSTANT SET 3

LOCK 1 MHz

: SEL -+ : OPE

500 KHz 250 KHz

156. 25 KHz

31.25 KHz

VIET NO NO NO NO E/V

DISP : EXIT

NO NO NO MU NO

DISP : EXIT

: 040 : 040 : 040 : 030 : 030

DISP : EXIT

DISPLAY

PICTURE MODE

SYSTEM CONSTANT-

SYSTEM CONSTANT SET 4

3D SURROUND

: SEL -+ : OPE

Fig. 2

YES

NOAMP TUNER

YESCOMPONENT

NOPIP

YES16 : 9

ONM.L. delete

DISP : EXIT

(No. 52175) 1-9

3.2.3 FACTORY SETTING VALUE

!SETTING OF SYSTEM CONSTANT SET

Setting item Setting content

Setting value

AV-21V311/V AV-21V331/V

SYSTEM VIET ←

COMB NO ←

TILT NO ←

SUPER BASS NO YES

TEXT NO ←

LANGUAGE E/V ←

MSP NO ←

BILINGUAL NO ←

B/B SOUND NO ←

TUNER MU ←

COLOUR AUTO NO ←

LOCK 1MHz 040 ←

500KHz 040 ←

250KHz 040 ←

MULTI TRIPLE PAL SINGLE

YES NO

ERCMI ERAPU NO

E/T E/V E

YES NO

MU MA

YES NO

000 240

VIET

156.25KHz 030 ←

31.25KHz 030 ←

3D SURROUND YES ←

AMP TUNER NO ←

COMPONENT YES ←

PIP NO ←

16 : 9 YES ←

M.L. delete ON ←

000 240

YES NO

ON OFF

Table 1

1-10 (No. 52175)

+ 22 hidden pages

JVC AV-21V311/V, AV-21V331/V Service Manual

TABLE OF CONTENTS

SPECIFICATION

1. 1 SAFETY PRECAUTIONS

2. 1 FEATURES

2. 2 MAIN DIFFERENCE LIST

2.3 FUNCTIONS

3.1 DISASSEMBLY PROCEDURE

3.2 REPLACEMENT OF MEMORY IC