jvc AV-21B116-B, AV-V2160-B Service Manual

SERVICE MANUAL
COLOUR TELEVISION
YA41720069
AV-21B116/B, AV-V2160
[AV-21B116/B] [AV-V2160/B]
BASIC CHASSIS
CG4
POWER / ON TIMER
TABLE OF CONTENTS
1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
COPYRIGHT © 2006 Victor Company of Japan, Limited
No.YA417
2006/9
SPECIFICATION
Items
Dimensions (W × H × D) 59.8 cm × 47.6 cm × 47.7 cm 64.9 cm × 46.6 cm × 47.4 cm
Mass 22 kg 23 kg
TV RF System B/G, I, D/K
Colour System PAL
SECAM
Receiving Frequency
Intermediate Frequency VIF 38.0 MHz (B/G, I, D/K)
Colour Sub Carrier PAL
Power Input AC220 V to AC240 V, 50 Hz / 60 Hz
Power Consumption 100 W (Max) / 65 W(Avg)
Picture Tube Visible size: 52.3 cm measured diagonally
High Voltage 26.5 kV±1.5kV (at zero beam current)
VHF Low
VHF High
SECAM
46.25 MHz to 140.25 MHz
147.25 MHz to 423.25 MHz
UHF
431.25 MHz to 863.25 MHz
CATV
Mid (X to Z+2, S1 to S10) / Super (S11 to S20) / Hyper (S21 to S41) bands
SIF 32.5 MHz (5.5 MHz: B/G)
32MHz (6.0 MHz: I)
31.5MHz (6.5 MHz: D/K)
4.43 MHz
4.40625 MHz / 4.25 MHz
( H : 41.6 cm × V : 31.5 cm)
AV-21B116/B AV-V2160/B
Contents
Speaker 5 cm × 9 cm, Oval type × 2 6.5 cm × 13 cm, Oval type × 2
Audio Power Output 3 W (monaural)
Aerial Input Terminal 75 unbalanced, coaxial
Input Terminal [Front / Rear]
Output Terminal [Rear]
Headphone Jack 3.5 mm mini jack × 1 Remote Control Unit RM-C1121 (Battery size : AA / R6 / UM-3 × 2)
Design and specifications are subject to change without notice.
Video
1 V(p-p), 75 , RCA pin jack × 2
Audio
500 mV(rms) (-4 dBs), High impedance, RCA pin jack × 2
Video
1 V(p-p), 75, RCA pin jack × 1
Audio
500 mV(rms) (-4 dBs), Low impedance, RCA pin jack × 1
1-2 (No.YA417)
SECTION 1
PRECAUTION
1.1 SAFETY PRECAUTIONS
(1) The design of this product contains special hardware,
many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Service should be performed by qualified personnel only.
(2) Alterations of the design or circuitry of the products should
not be made. Any design alterations or additions will void the manufacturer's warranty and will further relieve the manufacturer of responsibility for personal injury or property damage resulting therefrom.
(3) Many electrical and mechanical parts in the products have
special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the parts list of Service manual. Electrical components
having such features are identified by shading on the schematics and by ( ) on the parts list in Service manual. The use of a substitute replacement which does
not have the same safety characteristics as the recommended replacement part shown in the parts list of Service manual may cause shock, fire, or other hazards.
(4) Don't short between the LIVE side ground and
ISOLATED (NEUTRAL) side ground or EARTH side ground when repairing.
Some model's power circuit is partly different in the GND. The difference of the GND is shown by the LIVE : ( ) side GND, the ISOLATED (NEUTRAL) : ( ) side GND and EARTH : ( ) side GND. Don't short between the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND and never measure the LIVE side GND and ISOLATED (NEUTRAL) side GND or EARTH side GND at the same time with a measuring apparatus (oscilloscope etc.). If above note will not be kept, a fuse or any parts will be broken.
(5) If any repair has been made to the chassis, it is
recommended that the B1 setting should be checked or adjusted (See ADJUSTMENT OF B1 POWER SUPPLY).
(6) The high voltage applied to the picture tube must conform
with that specified in Service manual. Excessive high voltage can cause an increase in X-Ray emission, arcing and possible component damage, therefore operation under excessive high voltage conditions should be kept to a minimum, or should be prevented. If severe arcing occurs, remove the AC power immediately and determine the cause by visual inspection (incorrect installation, cracked or melted high voltage harness, poor soldering, etc.). To maintain the proper minimum level of soft X-Ray emission, components in the high voltage circuitry including the picture tube must be the exact replacements or alternatives approved by the manufacturer of the complete product.
(7) Do not check high voltage by drawing an arc. Use a high
voltage meter or a high voltage probe with a VTVM. Discharge the picture tube before attempting meter connection, by connecting a clip lead to the ground frame
and connecting the other end of the lead through a 10k
2W resistor to the anode button.
(8) When service is required, observe the original lead dress.
Extra precaution should be given to assure correct lead dress in the high voltage circuit area. Where a short circuit has occurred, those components that indicate evidence of overheating should be replaced. Always use the manufacturer's replacement components.
(9) Isolation Check (Safety for Electrical Shock Hazard)
After re-assembling the product, always perform an isolation check on the exposed metal parts of the cabinet (antenna terminals, video/audio input and output terminals, Control knobs, metal cabinet, screw heads, earphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock.
a) Dielectric Strength Test
The isolation between the AC primary circuit and all metal parts exposed to the user, particularly any exposed metal part having a return path to the chassis should withstand a voltage of 3000V AC (r.m.s.) for a period of one second. (. . . . Withstand a voltage of 1100V AC (r.m.s.) to an appliance rated up to 120V, and 3000V AC (r.m.s.) to an appliance rated 200V or more, for a period of one second.) This method of test requires a test equipment not generally found in the service trade.
b) Leakage Current Check
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Using a "Leakage Current Tester", measure the leakage current from each exposed metal part of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground (water pipe, etc.). Any leakage current must not exceed 0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.2mA AC (r.m.s.).
Alternate Check Method
Plug the AC line cord directly into the AC outlet (do not use a line isolation transformer during this check.). Use
an AC voltmeter having 1000 per volt or more sensitivity in the following manner. Connect a 1500 10W resistor paralleled by a 0.15µF AC-type capacitor
between an exposed metal part and a known good earth ground (water pipe, etc.). Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and measure the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Any voltage measured must not exceed 0.75V AC (r.m.s.). This corresponds to
0.5mA AC (r.m.s.). However, in tropical area, this must not exceed 0.3V AC (r.m.s.). This corresponds to 0.2mA AC (r.m.s.).
AC VOLTMETER (HAVING 1000 /V, OR MORE SENSITIVITY)
0.15 F AC-TYPE
PLACE THIS PROBE
1500 10W
GOOD EARTH GROUND
ON EACH EXPOSED ME TAL PAR T
(No.YA417)1-3
SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 FEATURES
PICTURE MODE
This function can adjust the picture settings automatically. There are BRIGHT, STANDARD and SOFT in the PICTURE MODE.
RETURN +
This function can set a channel you frequently view to the Return Channel and you can view that channel at any time with one-touch.
2.2 MAIN DIFFERENCE LIST
Item AV-21B116/B AV-V2160/B
Power Cord Flat pin type Round pin type
MAIN PWB SCG-1550A-BK SCG-1557A-BK
2.3 TECHNINAL INFORMATION
2.3.1 MAIN MI-COM (CPU) PIN FUNCTION
Pin No.
Pin name I/O Function
1 REMOCON I Remote control 22 PROTECT I Low B protect detection [Detect: H]
2 SDA2 I/O Data for Inter IC control (For main memory) 23 P_ON/OFF I Main power control [ON : H]
3 SCL2 O Clock for Inter IC contorl (For main memory) 24 LOCK - Not used
4 BUS_FREE - Not used 25 3.58/OTH - Not used
5 NC - Not used 26 4.5/OTH - Not used
6 KEY1 I Key scan for front key (Menu CH -/+) 27 H_SYNC I Horizontal sync
7 KEY2 I Key scan for front key (Vol -/+) 28 I/II - Not used
8 ECO IN - Not used 29 OSD_Ys O Ys (blanking) for OSD
9 AFT I AFT voltage for tuner 30 OSD_B O Blue for OSD
10 LED[POW] - Not used 31 OSD_G O Green for OSD
11 LED[TIM] O Liting for timer [Liting : H] 32 OSD_R O Red for OSD
12 GND - GND 33 NC - Not used
13 NC - Not used 34 RST I CPU reset [Reset:L]
14 NC - Not used 35 V_SYNC I Vertical sync
15 TV/V - Not used 36 TCLOCK - Not used
16 TEXT RESET - Not used 37 SDA1 I/O Data for Inter IC control (For generally)
17 ACL ON/OFF - Not used 38 SCL1 O Clock for Inter IC contorl (For generally)
18 VOL O Volume control 39 VDD I 3.3V
19 A_MUTE O Aodio muting [Muting : H] 40 OSC1 I System clock oscillation (4MHz)
20 NC - Not used 41 OSC2 O System clock oscillation (4MHz)
21 TEXT/OTH - Not used 42 VSS - GND
CHILD LOCK
Use this function to prevent children from operating the TV without parental consent.
VNR
This function can reduce the picture noise.
Pin No.
Pin name I/O Function
1-4 (No.YA417)
SECTION 3
DISASSEMBLY
3.1 DISASSEMBLY PROCEDURE [AV-21B116/B]
3.1.1 REMOVING THE REAR COVER
• Unplug the power cord. (1) Remove the 6 screws [A], 1 screw [B] and 1 screw [C] as
shown in Fig.1.
(2) Withdraw the REAR COVER toward you.
CAUTION:
When reinstalling the rear cover, carefully push it inward after inserting the MAIN PWB into the REAR COVER groove.
3.1.2 REMOVING THE MAIN PW BOARD
• Remove the REAR COVER. (1) Slightly raise the both sides of the MAIN PWB by hand. (2) Withdraw the MAIN PWB backward.
(If necessary, take off the wire clamp and connectors, etc.)
3.1.3 REMOVING THE SPEAKER
• Remove the REAR COVER. (1) Remove the 2 screws [D] as shown in Fig.1. (2) Follow the same steps when removing the other hand
SPEAKER.
3.1.4 CHECKING THE MAIN PW BOARD
• To check the back side of the MAIN PWB. (1) Pull out the MAIN PWB. (Refer to REMOVING THE MAIN
PW BOARD).
(2) Erect the MAIN PWB vertically so that you can easily check
its back side.
CAUTIONS:
• Before turning on power, make sure that the CRT earth wire
and other connectors are properly connected.
• When repairing, connect the DEG. COIL to the DEG.
connector on the MAIN PWB.
3.1.5 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire. (2) Never remove the cable tie used for tying the wires
together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
(No.YA417)1-5
[AV-21B116/B]
SPEAKER
FRONT CABINET
D
SPEAKER
D
CRT SOCKET PWB
(Within MAIN PWB)
FRONT LED PWB
(Within MAIN PWB)
POWER CORD
MAIN PWB
REAR COVER
A
C
B
Fig.1
1-6 (No.YA417)
3.2 DISASSEMBLY PROCEDURE [AV-V2160/B]
3.2.1 REMOVING THE REAR COVER
• Unplug the power cord. (1) Remove the 2 screws [A], 7 screws [B] and 1 screw [C] as
shown in Fig.2.
(2) Withdraw the REAR COVER toward you.
CAUTION:
When reinstalling the rear cover, carefully push it inward after inserting the MAIN PWB into the REAR COVER groove.
3.2.2 REMOVING THE MAIN PW BOARD
• Remove the REAR COVER. (1) Slightly raise the both sides of the MAIN PWB by hand. (2) Withdraw the MAIN PWB backward.
(If necessary, take off the wire clamp and connectors, etc.)
3.2.3 REMOVING THE SPEAKER
• Remove the REAR COVER. (1) Remove the 2 screws [D] as shown in Fig.2. (2) Follow the same steps when removing the other hand
SPEAKER.
3.2.4 CHECKING THE MAIN PW BOARD
• To check the back side of the MAIN PWB. (1) Pull out the MAIN PWB. (Refer to REMOVING THE MAIN
PW BOARD).
(2) Erect the MAIN PWB vertically so that you can easily check
its back side.
CAUTIONS:
• Before turning on power, make sure that the CRT earth wire
and other connectors are properly connected.
• When repairing, connect the DEG. COIL to the DEG.
connector on the MAIN PWB.
3.2.5 WIRE CLAMPING AND CABLE TYING
(1) Be sure to clamp the wire. (2) Never remove the cable tie used for tying the wires
together. Should it be inadvertently removed, be sure to tie the wires with a new cable tie.
(No.YA417)1-7
[AV-V2160/B]
FRONT CABINET
D
SPEAKER
CRT SOCKET PWB
(Within MAIN PWB)
POWER CORD
SPEAKER
D
REAR COVER
MAIN PWB
B
A
C
1-8 (No.YA417)
Fig.2
3.3 MEMORY IC REPLACEMENT
• This model uses the memory IC.
• This memory IC stores data for proper operation of the video and drive circuits.
• When replacing, be sure to use an IC containing this (initial value) data.
3.3.1 MEMORY IC REPLACEMENT PROCEDURE
1. Power off
Switch off the power and disconnect the power plug from the AC outlet.
2. Replace the memory IC
Be sure to use the memory IC written with the initial setting values.
3. Power on
Connect the power plug to the AC outlet and switch on the power.
4. System constant check and setting
• It must not adjust without adjustment signals.
(1) Press the [DISPLAY] key and the [PICTURE MODE]
key of the REMOTE CONTROL UNIT simultaneously. (2) The SERVICE MENU screen of Fig. 1 will be displayed. (3) While the SERVICE MENU is displayed, again press the
[DISPLAY] key and [PICTURE MODE] key
simultaneously, and the SYSTEM CONSTANT SET
screen of Fig. 2 will be displayed. (4) Check the setting values of the SYSTEM CONSTANT
SETTING. If the value is different, select the setting item
with the [MENU /] key, and set the correct value with
the [MENU - / +] key. (5) Press the [DISPLAY] key twice, and return to the normal
screen.
5. Receiving channel setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (Channels Preset) as described.
6. User settings
Check the user setting items according to the given in page later. Where these do not agree, refer to the OPERATING INSTRUCTIONS and set the items as described.
7. SERVICE MENU setting
Verify what to set in the SERVICE MENU, and set whatever is necessary (Fig.1). Refer to the SERVICE ADJUSTMENT for setting.
SERVICE MENU
1.IF 2.V/C
3.DEF 4.VSM PRESET
5.PRESET
6.SETUP TOUR OFF
1-6 : SELECT DISP : EXIT
************ **.*** *** ** **** ***
Fig.1
SYSTEM CONSTANT- I
SYSTEM CONSTANT SET 1
COLOUR : TRIPLE BILINGUAL : YES TUNER : MU ECO SENSOR LANGUAGE : E/T
: SELECT
/
- / + : OPERATE DISP : EXIT
SYSTEM CONSTANT- II
SYSTEM CONSTANT SET 2
B/B SOUND : OFF LOCK : 180 COLOUR AUTO QSS ALC : NO TEXT RATE
: SEL - / + : OPE DISP : EXIT
/
SYSTEM CONSTANT- III
: NO
: NO : MINT
: 20
KEY ASSIGNMENT OF REMOTE CONTROL UNIT
PICTURE MODE key
NUMBERS key
DISPLAY key
MENU
- / + key
MENU
/ key
SYSTEM CONSTANT SET 3
AMP TUNER : NO VNR TEXT TABLE : CYL VOLUME PWM : POS
/
: SEL - / + : OPE DISP : EXIT
: YES
Fig.2
(No.YA417)1-9
3.3.2 SETTINGS OF FACTORY SHIPMENT
3.3.2.1 BUTTON OPERATION
Setting item Setting position
POWER Off
CHANNEL PR1
VOLUME 10
3.3.2.2 REMOTE CONTROL DIRECT OPERATION
Setting item Setting position
CHANNEL PR1
VOLUME 10
TV/VIDEO TV
PICTURE MODE BRIGHT
COLOUR SYSTEM PAL
SOUND SYSTEM B/G
3.3.2.3 REMOTE CONTROL MENU OPERATION
(1) MENU-1
Setting item Setting position
INPUT TV
ON TIMER PR1 0:00
OFF TIMER OFF
VNR OFF
3.3.3 SYSTEM CONSTANT SETTING
Setting item Setting value
COLOUR TRIPLE
BILINGUAL YES
TUNER MU
ECO SENSOR NO
LANGUAGE E / T
B/B SOUND OFF
LOCK 180
COLOUR AUTO NO
QSS MINT
ALC NO
TEXT RATE 20
AMP TUNER NO
VNR YES
TEXT TABLE CYL
VOLUM PWM POS
(2) MENU-2
Setting item Setting position
AUTO SHUTOFF OFF
CHILD LOCK OFF
BLUE BACK OFF
(3) MENU-3
Setting item Setting position
SETUP TOUR ON
LANGUAGE THAI
(4) MENU-4
Setting item
TINT 15 15 15
COLOUR
BRIGHT 15 15 15
CONT. 30 15 11
SHARP 151512
BRIGHT STANDARD SOFT
15 15 15
Setting position
1-10 (No.YA417)
3.3.4 SERVICE MENU SETTING ITEMS
Setting item Setting value Setting item Setting value
2. V/C 1.CUT OFF
2.DRIVE
3.BRIGHT
4.CONT.
5.COLOUR
6.TINT
7.SECAM BL ADJUST
8.SHARP [Do not adjust]
9.AMP T. SHARP [Do not adjust]
3. DEFLECTION 1. VER. POSITION
2. HOR. POSITION
3. VER. HEIGHT
4. VER. LINEARITY
5. VER. SCURVE
6. HOR. VCO ADJUST [Do not adjust]
4.VSM PRESET TINT COLOUR BRIGHT CONT. SHARP
5. PRESET
[Do not adjust]
Colour System 1. C-TRAP FIX
2. SHARP PEAK
3. ABL
4. GAMMA
5. Y. DELAY TIME
6. BLACK EXP START
7. C-BPF
8. CW / SCP
9. VIF DET LEVEL
11. IF AGC MIN
12. VIF AGC
13. VIF PMOD
19. VNR
20. RGB LIM
21. RGB LIMIT LEVEL
23. TEXT H. POSITION
24. READ DATA
Sound System 10. SIF DET LEVEL
14. SIF BPF BW ADJUST
15. SIF TRAP F0 ADJUST
16. SIF TRAP F0 ADJUST 2
17. SIF -TRAP
18. SIF -BPF
22. SIF SW
3.3.5 REPLACEMENT OF IC301 (IF V/C DECODER)
For the IC301(IF V/C DECODER) of this model, all data are written in the micro-computer. So, write the data in the micro-
computer in accordance with the following procedures before starting adjustment.
PROCEDURES
(1) Turn the POWER OFF. (2) Replace the IC301 with a new one. (3) While pressing [MENU] button and [VOL+] button ON the FRONT CABINET simultaneously, turn the POWER ON. When the
POWER is turned ON, the data is written in the micro-computer immediately.
LOCATIONS OF FRONT PANEL BUTTONS
[AV-21B116/B] [AV-V2160/B]
(No.YA417)1-11
3.4 REPLACEMENT OF CHIP COMPONENT
3.4.1 CAUTIONS
(1) Avoid heating for more than 3 seconds. (2) Do not rub the electrodes and the resist parts of the pattern. (3) When removing a chip part, melt the solder adequately. (4) Do not reuse a chip part after removing it.
3.4.2 SOLDERING IRON
(1) Use a high insulation soldering iron with a thin pointed end of it. (2) A 30w soldering iron is recommended for easily removing parts.
3.4.3 REPLACEMENT STEPS
1. How to remove Chip parts
2. How to install Chip parts
[Resistors, capacitors, etc.]
(1) As shown in the figure, push the part with tweezers and
alternately melt the solder at each end.
(2) Shift with the tweezers and remove the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply extra solder to each lead.
SOLDER
SOLDER
[Resistors, capacitors, etc.]
(1) Apply solder to the pattern as indicated in the figure.
(2) Grasp the chip part with tweezers and place it on the
solder. Then heat and melt the solder at both ends of the chip part.
[Transistors, diodes, variable resistors, etc.]
(1) Apply solder to the pattern as indicated in the figure. (2) Grasp the chip part with tweezers and place it on the
solder.
(3) First solder lead A as indicated in the figure.
(2) As shown in the figure, push the part with tweezers and
alternately melt the solder at each lead. Shift and remove the chip part.
NOTE :
After removing the part, remove remaining solder from the pattern.
1-12 (No.YA417)
A
B
C
(4) Then solder leads B and C.
A
B
C
SECTION 4
ADJUSTMENT
4.1 ADJUSTMENT PREPARATION
(1) There are 2 ways of adjusting this TV : One is with the
REMOTE CONTROL UNIT and the other is the conventional method using adjustment parts and components.
(2) The adjustment using the REMOTE CONTROL UNIT is
made on the basis of the initial setting values. The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
(3) Make sure that connection is correctly made AC to AC
power source.
(4) Turn on the power of the TV and measuring instruments for
warming up for at least 30 minutes before starting adjustments.
(5) If the receive or input signal is not specified, use the most
appropriate signal for adjustment.
(6) Never touch the parts (such as variable resistors,
transformers and condensers) not shown in the adjustment items of this service adjustment.
4.2 PRESET SETTING BEFORE ADJUSTMENT
Unless otherwise specified in the adjustment items, preset the following functions with the REMOTE CONTROL UNIT.
Item Preset value
PICTURE MODE BRIGHT
TINT / COLOUR / BRIGHT / CONT. / SHARP Centre
VNR OFF
BLUE BACK OFF
OFF TIMER OFF
AUTO SHUT OFF OFF
4.3 MEASURING INSTRUMENT AND FIXTURES
(1) DC voltmeter (or digital voltmeter) (2) Oscilloscope (3) Signal generator
(Pattern generator : PAL / SECAM / NTSC)
(4) Remote control unit
4.4 ADJUSTMENT ITEMS
CHECK ITEM
• B1 VOLTAGE check
TUNER / IF CIRCUIT
• IF VCO adjustment
• DELAY POINT adjustment
FOCUS
• FOCUS adjustment
DEFLECTION CIRCUIT
• V.HEIGHT / V.POSITION adjustment
• H. POSITION adjustment
• V.LINEARITY / V.S-CURVE adjustment
VIDEO CIRCUIT
• WHITE BALANCE adjustment
• SUB BRIGHT adjustment
• SUB CONTRAST adjustment
• SUB COLOUR adjustment
• SUB TINT adjustment
• SECAM BALACK OFFSET adjustment
VSM PRESET SETTING
• VSM PRESET setting
(No.YA417)1-13
4.5 ADJUSTMENT LOCATIONS
F901
TOP
CRT SOCKET PWB
TP-47G/R
T
IC701
(SOLDER SIDE)
U
TP-47B
TP-E
E1
CRT EARTH WIRE (BRAIDED ASS'Y)
FRONT
IC702
MEMORY IC
PW
DEG
MAIN PWB
TU001
IC301
T
1Pin TP-91(B1) 2Pin NC 3Pin X-ray1 4Pin X-ray2
5Pin TP-E( )
S1
51
U
HV
HVT
UPPER:FOCUS LOWER:SCREEN
1-14 (No.YA417)
4.6 BASIC OPERATION OF SERVICE MENU
4.6.1 TOOL OF SERVICE MENU OPERATION
Operate the SERVICE MENU with the REMOTE CONTROL UNIT.
4.6.2 SERVICE MENU ITEMS
With the SERVICE MENU, various adjustments can be made, and they are broadly classified in the following items of settings.
1.IF Adjustment of the IF circuits.
2.V/C Adjustment of the VIDEO circuit.
3.DEF Adjustment of the DEFLECTION circuit.
4.VSM PRESET Adjustment of the initial setting values of VSM condition as STANDARD, SOFT and BRIGHT.
5.PRESET Adjustment of the RF circuit [Do not adjust].
6.SETUP TOUR It should be able to select mode (LANGUAGE and AUTO CH PRESET) [Should be OFF].
4.6.3 HOW TO ENTER THE SERVICE MENU
Press the [DISPLAY] key and the [PICTURE MODE] key of the REMOTE CONTROL UNIT simultaneously. Then enter the
SERVICE MODE SELECT KEY
SERVICE MENU mode as shown in Fig.1.
POWER
SERVICE MENU
1.IF 2.V/C
3.DEF 4.VSM PRESET
5.PRESET
6.SETUP TOUR OFF
1-6 : SELECT DISP : EXIT
************ **.*** *** ** **** ***
Fig.1
4.6.4 HOW TO STORE OF SETTING VALUE
The setting value will be stored automatically when release the REMOTE CONTROL UNIT keys
DISPLAY key
MENU
- / + key
SYSTEM
COLOUR
TV/VIDEO
OFF
TIMER
CHANNEL
SCAN
DISPLAY
CHANNEL
SOUND
RETURN+
MENU
MENU
PICTURE
123
456
789
0-/
MUTING
VOLUME
MODE
PICTURE MODE key
NUMBERS key
--
MENU / key
4.6.5 HOW TO EXIT THE SERVICE MENU
When complete the adjustment work, press the [DISPLAY] key to return to the SERVICE MENU. And then press the
[DISPLAY] key again, return to the normal screen.
4.6.6 SELECTION OF SUB MENU SCREEN
Press one of [1] to [5] keys of the REMOTE CONTROL UNIT and select the SUB MENU SCREEN form the SERVICE MENU.
(No.YA417)1-15
4.6.7 METHOD OF SETTING
1. IF
[1. VCO]
(1) [1] key Select 1. IF.
(2) [1] key Select 1. VCO.
(3) [MENU /] keys Select setting items.
(4) [MENU - / +] keys Adjust the values of the items.
(5) [DISPLAY] key As you press this key twice, you will return to the SERVICE MENU.
[2. DELAY POINT]
(1) [1] key Select 1. IF.
(2) [2] key Select 2. DELAY POINT.
(3) [MENU - / +] keys Set (adjust) the setting values of the setting items.
(4) [DISPLAY] key When this is pressed twice, you will return to the SERVICE MENU.
NOTE:
When the setting value has been changed, the new value will be stored in memory immediately.
2. V/C, 3. DEF and 4. VSM PRESET
(1) [2] to [4] keys Select one from 2. V/C, 3. DEF and 4. VSM PRESET.
(2) [MENU /] keys Select setting items.
(3) [MENU - / +] keys Adjust the values of the items.
(4) [DISPLAY] key When this is pressed, return to the SERVICE MENU.
NOTE:
When the setting value has been changed, the new value will be stored in memory immediately.
5. PRESET (Do not adjust)
6. SETUP TOUR
(1) By pressing the [6] key, you can change the ON or OFF [should be OFF].
Should be OFF:
If it is ON, when you turn off the power and turn on a power again, the JVC’s logo will be shown about 15 seconds automatically, and the SETUP TOUR starts.
(2) [MENU - / +] keys Select Language.
(3) [MENU ] key Auto Search.
1-16 (No.YA417)
4.6.8 SERVICE MENU FLOW CHART
************ **.***
SERVICE MENU
1. IF
SERVICE MENU
1.IF 2.V/C
3.DEF 4.VSM PRESET
5.PRESET
6.SETUP TOUR OFF
1-6 : SELECT DISP : EXIT
************ **.***
6. SETUP TOUR OFF
*** ** **** ***
ON / OFF
(By pressing [6] key)
IF
1. VCO
2. DELAY POINT
1-2 : SELECT DISP : EXIT
2. V/C
V/C PAL
1. CUTOFF (G) (B)
50Hz
/ : SELECT
- / + : OPERATE DISP : EXIT
(R)
* ** * ** * **
3. DEF
VCO (CW)
TOO HIGH ABOVE REFERENCE JUST REFERENCE BELOW REFERENCE TOO LOW AFT ADJUST VCO ADJUST FINE
DISP : EXIT
DELAY POINT UHF
AGC TAKE-OVER
- / + : OPERATE DISP : EXIT
***.**
MHz
*** (** *** (**
**
) )
DEF PAL
1. VER. POSITION
50Hz
/ : SELECT
- / + : OPERATE DISP : EXIT
**
4. VSM PRESET
BRIGHT
TINT
COLOUR BRIGHT
CONT. SHARP
/ : SELECT
- / + : OPERATE DISP : EXIT
** ** ** ** **
5. PRESET
PRESET PAL
1. C-TRAP FIX
*
50Hz B/G
/ : SELECT
- / + : OPERATE DISP : EXIT
(No.YA417)1-17
4.7 INITIAL SETTING VALUE OF SERVICE MENU
Adjustment of the SERVICE MENU is made on the basis of the initial setting values ; however, the new setting values which
set the screen in its optimum condition may differ from the initial setting.
Do not change the initial Setting Values of the Setting (Adjustment) items not listed in "ADJUSTMENT PROCEDURE".
[2. V/C]
Setting item Variable range
1.CUT OFF RED -128 - +127 -50 -50 -50 -50
GREEN -128 - +127 -50 -50 -50 -50
BLUE -128 - +127 -50 -50 -50 -50
2.DRIVE RED -128 - +127 +0 +0 +0 +0
BLUE -128 - +127 +0 +0 +0 +0
3.BRIGHT -128 - +127 +0 +0 +0 +0
4.CONT. -63 - +63+0+0+0+0
5.COLOUR -63 - +63+0+0+0+1
6.TINT TV -63 - +63 --- --- --- ---
VIDEO -63 - +63 --- --- +0 -2
7.SECAM BL ADJUST -31 - +31 +0 +0 +0 +0
8.SHARP (Do not adjust)
[3. DEFLECTION]
1. VER. POSITION -4 - +3 -1 -3
2. HOR. POSITION -16 - +15 +3 +3
3. VER. HEIGHT -64 - +63 -35 +1
4. VER. LINEARITY -32 - +31 +15 -1
5. VER. SCURVE -32 - +31 -32 +0
6. HOR. VCO ADJUST
TV -31 - +31 +2 (Fixed) +2 (Fixed) +2 (Fixed) +2 (Fixed)
VIDEO -31 - +31 +15 (Fixed) +15 (Fixed) +15 (Fixed) +15 (Fixed)
Setting item Variable range
[Do not adjust]
-63 - +63 +0 +0
PAL SECAM NTSC 3.58 NTSC 4.43
Initial setting value
fv : 50Hz fv : 60Hz
Initial setting value
[4.VSM PRESET]
Setting item Variable range
TINT 0 - 30 15 15 15
COLOUR 0 - 30 15 15 15
BRIGHT 0 - 30 15 15 15
CONT. 0 - 30 30 15 11
SHARP 0 - 30 15 15 12
1-18 (No.YA417)
BRIGHT STANDARD SOFT
Initial setting value
[5. PRESET]
The items in the following table, it is no requirement for adjustment.If values had changed by the miss operation, set the initial setting values in the following table.
z COLOUR SYSTEM (Do not adjust)
Setting item Variable range
1. C TRAP FIX 0 - 1 1 1 1 1
2. SHARP PEAK 0 - 1 0 0 --- ---
3. ABL 0 - 11111
4. GAMMA 0 - 1 0 0 0 0
5. Y. DELAY TIME TV 0 - 3 0 2 --- ---
VIDEO 0 - 3 0 2 --- ---
6. BLACK EXP START 0 - 3 3 3 3 3
7. C-BPF TV 0 - 1 1 1 --- ---
VIDEO 0 - 1 1 1 --- ---
8. CW / SCP 0 - 1 0 0 0 0
9. VIF DET LEVEL -63 - +63 +0 +0 +0 +0
11. IF AGC MIN 0 - 1 0 0 0 0
12. VIF AGC 0 - 1 0 0 0 0
13. VIF PMOD 0 - 1 0 0 0 0
19. VNR 0 - 63 15 15 15 15
20. RGB LIM 0 - 1 1 1 1 1
21. RGB LIMIT LEVEL 0 - 7 2 2 2 2
23. TEXT H. POSITION -16 - +15 -3 -3 -3 -3
24. READ DATA --- --- --- --- ---
PAL SECAM NTSC 3.58 NTSC 4.43
Initial setting value (Fixed value)
z SOUND SYSTEM (Do not adjust)
Setting item Variable range
10. SIF DET LEVEL -7 - +7 +0 +0 +0 +0
14. SIF BPF BW ADJUST -7 - +7 +0 +0 +0 +0
15. SIF TRAP FO ADJUST -7 - +7 +0 +0 +0 +0
16. SIF TRAP FO ADJUST 2 -7 - +7 +0 +0 +0 +0
17. SIF -TRAP 0 - 10000
18. SIF -BPF 0 - 10001
22. SIF SW 0 - 11110
B/G I D/K M
Initial setting value (Fixed value)
(No.YA417)1-19
4.8 ADJUSTMENT PROCEDURE
4.8.1 CHECK ITEM
Item
B1 VOLTAGE Signal
Measuring
instrument
generator
TP-B1 : 1-pin TP-E : 5-pin (S1 connector)
DC voltmeter
[MAIN PWB]
4.8.2 TUNER / IF CIRCUIT
Test point Adjustment part Description
(1) Receive a whole black signal. (2) Connect a DC voltmeter to 1-pin and 5-pin of S1
connector.
(3) Make sure that the voltage is DC116.2V±2.0V.
Item
Measuring
instrument
IF VCO Signal
generator
Remote control unit
VCO (CW)
TOO HIGH ABOVE REFERENCE JUST REFERENCE BELOW REFERENCE TOO LOW AFT ADJUST VCO ADJUST FINE
DISP : EXIT
ADJUSTMENT AT THIS POINT IS USELESS
***.**
Test point Adjustment part Description
[1. IF]
1. VCO
• Please use a signal generator which frequency output is correctly calibrated. (1) Receive any broadcast. (2) Select 1.IF from the SERVICE MENU. (3) Select < 1.VCO >. (4) Select VCO ADJUST with [MENU /] key.
MHz
(5) Press [MENU - / +] keys until the colour of the
characters TOO HIGH changes blue to yellow. Then gradually press the [MENU - / +] keys until the TOO
YELLOW
LOW changes yellow. At this time, confirm that the value of VCO ADJUST is near +00.
***(** ***(**
) )
(6) Select AFT ADJUST with [MENU /] key. (7) Press [MENU - / +] keys until the characters JUST
REFERENCE changes blue to yellow.
(8) Press the [DISPLAY] key three times to return to
normal screen.
TOO HIGH
ABOVE REFERENCE
JUST REFERENCE
BELOW REFERENCE
TOO LOW
ADJUSTMENT POINT
1-20 (No.YA417)
Item
DELAY POINT (AGC)
Measuring instrument
Test point Adjustment part Description
Signal generator
Remote control unit
DELAY POINT UHF
AGC TAKE-OVER **
- / + : OPERATE DISP : EXIT
[1. IF]
2. DELAY POINT (AGC TAKE-OVER)
(1) Receive a black and white signal (colour off). (2) Select 1. IF. (3) Select < 2. DELAY POINT >. (4) Set the setting values of the setting items as shown
bellow table.
(5) Then adjust the [MENU - / +] keys until video noise
disappears.
(6) Turn to other channels and make sure that there are
no irregularities.
Setting Item
DELAY POINT (AGC TAKE-OVER)
4.8.3 FOCUS
Item
Measuring instrument
FOCUS Signal
generator
Variable range
0 - 127
Initial setting value
35
Test point Adjustment part Description
FOCUS VR [In HVT]
(1) Receive a crosshatch signal. (2) While watching the screen, adjust the FOCUS VR to
make the vertical and horizontal lines as fine and sharp as possible.
(3) Make sure that when the screen is darkened, the
lines remain in good focus.
(No.YA417)1-21
4.8.4 DEFLECTION CIRCUIT
• There are 2 modes of adjustment (setting value) 50Hz mode and 60Hz mode, depending upon the kind of signals (vertical frequency 50Hz / 60Hz).
• When adjusted in 50Hz mode and 60Hz mode will be automatically set.
The setting (adjustment) using the REMOTE CONTROL UNIT is made on the basis of the initial setting values.The setting values which adjust the screen to the optimum condition can be different from the initial setting values.
• Make sure that the adjustment is properly done on the screen of 60Hz mode.
NOTE:
• Adjust to make both 50Hz & 60Hz are the same v. size and fine straight line.
• When adjust again, adjust 50Hz mode first.
• When adjust in 60Hz mode, only 60Hz mode is adjust.
Item
V. HEIGHT / V. POSITION
Measuring
instrument
Signal generator
Remote control unit
Test point Adjustment part Description
[3. DEF]
1. VER. POSITION
3. VER. HEIGHT
(1) Receive a crosshatch signal. (2) Select 3. DEF from the SERVICE MENU. (3) Select < 1. VER. POSITION >. (4) Set the initial setting value of < 1. VER. POSITION >. (5) Adjust < 1. VER. POSITION > to make the vertical
centre fall on the display centre. (6) Select <3. VER. HEIGHT >. (7) Set the initial setting value of <3. VER. HEIGHT >.
Screen
size
Picture
size
100%
(8) Adjust <3. VER. HEIGHT > to make the vertical
screen size be 92% of the picture size.
H. POSITION Signal
generator
Remote control unit
V.LINEARITY / V.S-CURVE
Signal generator
Remote control unit
(A)
Fig.1
Fig.2
[3. DEF]
2. HOR. POSITION
(B)
[3. DEF]
4. VER. LIN.
5. VER. SCURVE
Top
Centre
(1) Receive a circle pattern signal. (2) Select 3. DEF from the SERVICE MENU. (3) Select < 2. HOR. POSITION >. (4) Set the initial setting value of < 2. HOR. POSITION >. (5) Adjust <2.HOR. POSITION> to be equal the width of
(A) and (B) as shown in Fig.2.
• If the vertical linearity is noticeably deteriorated, perform the following steps. (1) Receive a crosshatch signal. (2) Select 3. DEF from the SERVICE MENU. (3) Select < 4. VER. LIN. >. (4) Set the initial setting value of < 4. VER. LIN. >. (5) Select < 5. VER. SCURVE >. (6) Set the initial setting value of < 5. VER. SCURVE >. (7) Adjust < 4. VER. LIN. > and < 5. VER. SCURVE >
so that the space of upper and lower lines as shown in Fig.3 on TOP, CENTRE and BOTTOM become uniform.
1-22 (No.YA417)
Bottom
Fig.3
4.8.5 VIDEO CIRCUIT The setting (adjustment) using the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values which adjust the screen to the optimum condition can be different from the initial setting values. Do not change the initial setting values of the setting items not listed in "ADJUSTMENT PROCEDURE".
Item
WHITE BALANCE (LOW LIGHT)
Measuring instrument
Signal generator
Remote control unit
Test point Adjustment part Description
[2.V/C]
1. CUT OFF (R)
1. CUT OFF (G)
1. CUT OFF (B)
(1) Receive a black and white signal (colour off). (2) Select 2. V/C from the SERVICE MENU. (3) Select < 1. CUT OFF >. (4) Set the initial setting value of < 1. CUT OFF >.
(5) Press the [1] key to show the single horizontal line SCREEN VR [IN HVT]
on screen.
(6) Turn the SCREEN VR fully counter-clockwise, then
slowly turn it clockwise to where one of a red, blue or
KEY ASSIGNMENT OF REMOTE CONTROL UNIT
green colour is faintly visible.
(7) Adjust the two colors which did not appear until the
CUTOFF OFF
(H.LINE OFF)
CUTOFF ON
(H.LINE ON)
R. CUTOFF( )
R. CUTOFF( )
123
456
789
G.CUTOFF( )
B. CUTOFF( )
B. CUTOFF( )
G.CUTOFF( )
single horizontal line that is displayed becomes white using the [4] to [9] keys.
(8) Turn the SCREEN VR to where the single horizontal
line glows faintly.
(9) Press the [2] key to turn off the single horizontal line.
(10) Press the [DISPLAY] key twice to return to the
normal screen.
R G B
WHITE BALANCE
Signal generator
(HIGH LIGHT)
Remote control unit
KEY ASSIGNMENT OF REMOTE CONTROL UNIT
R. DRIVE( )
SUB BRIGHT Remote
control unit
SUB CONTRAST
Remote control unit
123
456
789
R B
[2.V/C]
2. DRIVE (R)
2. DRIVE (B)
B. DRIVE( )
B. DRIVE( )R. DRIVE( )
[2. V/C]
3. BRIGHT
[2. V/C]
4. CONT.
(1) Receive a black and white signal (colour off).
(2) Select 2. V/C from the SERVICE MENU.
(3) Select < 2. DRIVE >.
(4) Set the initial setting value of < 2. DRIVE >.
(5) Adjust the screen until it becomes white using the
[4], [6], [7] and [9] keys.
(6) Press the [DISPLAY] key twice to return to the
nomal screen.
(1) Receive any broadcast.
(2) Select 2. V/C from the SERVICE MENU.
(3) Select < 3. BRIGHT >.
(4) Set the initial setting value of < 3. BRIGHT >.
(5) If the brightness is not the best with the initial setting
value, make fine adjustment until you get the best brightness.
(1) Receive any broadcast.
(2) Select 2. V/C from the SERVICE MENU.
(3) Select < 4. CONT >.
(4) Set the initial setting value of < 4. CONT >.
(5) If the contrast is not the best with the initial setting
value, make fine adjustment until you get the best contrast.
(No.YA417)1-23
Item
Measuring
instrument
SUB COLOUR Remote
control unit
Signal generator
Oscilloscope
Remote control unit
W
Y
MODEL
AV-21B116/B
AV-V2160/B
Test point Adjustment part Description
[2. V/C]
5. COLOUR (PAL / SECAM / NTSC)
TP-47G/R TP-E [CRT SOCKET
[2. V/C]
5. COLOUR (PAL / SECAM / NTSC)
PWB]
B
R
M
0V
(A)
C
G
PAL SECAM NTSC3.58 NTSC4.43
+12V +6V +8V (VDO) ---
(+)
Voltage setting (A)
[Method of adjustment without measuring instrument]
PAL COLOUR
(1) Receive a PAL broadcast. (2) Select 2. V/C from the SERVICE MENU. (3) Select < 5. COLOUR >. (4) Set the initial setting value of < 5. COLOUR >. (5) If the colour is not the best with the initial setting
value, make fine adjustment until you get the best colour.
SECAM COLOUR
(1) Receive a SECAM broadcast. (2) Make fine adjustment of SECAM COLOUR as
previously.
NTSC 3.58 COLOUR
(1) Receive a NTSC 3.58MHz broadcast. (2) Make similar fine adjustment of NTSC 3.58
COLOUR as previously.
NTSC 4.43 COLOUR
(1) When NTSC 3.58 adjustment completed, NTSC
4.43 will be automatically set at the respective values.
[Method of adjustment using measuring instrument]
PAL COLOUR
(1) Receive a PAL full field colour bar signal (75%
white). (2) Select 2. V/C from the SERVICE MENU. (3) Select < 5. COLOUR >. (4) Set the initial setting value of < 5. COLOUR >. (5) Connect the oscilloscope between TP-47G/R and
TP-E. (6) Adjust PAL COLOUR to bring the value of (A) in
the voltage table.
SECAM COLOUR
(1) Receive a SECAM full field colour bar signal (75%
white). (2) Set the initial setting value of SECAM COLOUR . (3) Adjust SECAM COLOUR to bring the value of (A)
in the voltage table.
NTSC 3.58 COLOUR
(1) Receive a NTSC 3.58 full field colour bar signal
(75% white). (2) Set the initial setting value of NTSC 3.58
COLOUR. (3) Adjust NTSC 3.58 COLOUR to bring the value of
(A) in the voltage table.
NTSC 4.43 COLOUR
(1) When NTSC 3.58 is set, NTSC 4.43 will be
automatically set at the respective values.
1-24 (No.YA417)
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