Jungheinrich EKX-410 User Manual

Up to two shifts without changing the battery due to energy recovery and eective energy management
Modules for process integration: RFID technology, redundant height and weight measurement, Logistics Interface
Up to 25 percent greater performance due to warehouse navigation with semi-automatic approach (optional)
High flexibility due to modular design and RFID special build solutions from the factory
Ergonomic workstation with electrically adjustable control panel
EKX 410
Electric order picker/tri-lateral stacker (1,000 kg)
The EKX 410 high rack stacker ensures a high degree of eciency in the narrow aisle warehouse. It sets new standards in terms of flexibility, economic eciency and ergonomics. Flexibility through modular design: The Jungheinrich modular system with more than 5 million configuration options provides flexibility right from the start. The advantage: Optimum adaptation to any warehouse and logistics strategy. An intelligent truck management system with TÜV certified control and CAN-Bus system keeps the performance range flexible to changing requirements of
any kind and oers a range of additional safety features. Powerful and energy ecient: The best prerequisites for rapid throughput and high eciency. This is what Jungheinrich 3-phase AC technology oers with higher performance data and greater dynamics, matched by improved energy utilisation. The advantage: Full availability over 2 shifts in normal operation without changing the battery. Tapping in to this level of performance is child’s play for the ETX operator. The cab oers a generously sized workplace with outstanding visibility. Key to this truck’s
success is its electrically adjustable con­trol panel:
• Information conveyed via colour dis­play. Key operating data displayed rapidly and clearly in icon form.
• Soft keys to control functions and menus.
• Drive/hydraulic control by thumb movement.
• Two-handed operating concept for maximum safety and operator comfort. Sensors register the operator’s touch and send this information to the on­board computer.
EKX 410
h
9
h
3
s
m
1
b
8
c
ll
6
b
7
Standard values for working aisle widths (mm)
with rail guidance
Pallet size Stacking
depth
Ast Ast
theoretical
/VDI
3
Ast3* practical
1200 x 800 1200 1640 3528 +500
1200 x 1200 1200 1640 3888 +500
800 x 1200 800 1440 3851 +500
* The practical intersecting aisle width is a guide value.
with wire guidance
Pallet size Stacking
depth
h
4
h
12
h
1
h
6
h
7
m
1
d
l
8
l
1
l
2
b
3
b
14
b
9
b
2
e
b
5
b
12
Wa
d
2
2
zyx
Ast
b
6
b
1
1200 x 800 1200 1720 3535 +1000
1200 x 1200 1200 1720 3894 +1000
800 x 1200 800 1490 3851 +1000
* The practical intersecting aisle width is a guide value.
Ast Ast
theoretical
/VDI
3
Ast3* practical
Duplex ZT
Triplex DZ
Standard mast types EKX 410
Lift
h
Lowered mast
3
height
h
1
Free lift
h
2
Extended mast
height
h
4
Overall height
h3 + h9
Order picking
height
h15
(mm) (mm) (mm) (mm) (mm) (mm)
3000 2600 - 5550 4780 5030
3500 2850 - 6050 5280 5530 4000 3100 - 6550 5780 6030 4500 3350 - 7050 6280 6530 5000 3600 - 7550 6780 7030
5500 3850 - 8050 7280 7530 6000 4100 - 8550 7780 8030 6500 4375 - 9050 8280 8530 7000 4650 - 9550 8780 9030
7500 4925 - 10050 9280 9530 4500 2625 75 7050 6280 6530 5000 2800 250 7550 6780 7030
5500 2975 425 8050 7280 7530 6000 3150 600 8550 7780 8030 6500 3325 775 9050 8280 8530 7000 3500 950 9550 8780 9030
7500 3675 1125 10050 9280 9530
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model EKX 410
1.3 Drive Electrics
1.4 Manual, pedestrian, stand-on, seated, order picker operation order picker tri-lateral stacker
1.5 Load capacity/rated load Q t 1
1.6 Load centre distance c mm 600
Identification
1.8 Load distance x mm 445
1.9 Wheelbase y mm 1802
1.10 Centre of drive wheel/counterweight z mm 237
2.1.1 Net weight incl. battery (see row 6.5) kg 5690
2.2 Axle load, w. load, front / rear kg 5200 / 1490
2.3 Axle load, w.o. load, front / rear kg 3590 / 2100
Weights
3.1 Tyres Vulkollan
3.2 Tyre size, at front mm Ø 295 x 144
3.3 Tyre size, at rear mm Ø 343 x 110
chassis
3.5 Wheels, number front/rear (× = driven wheels) 2 / 1 x
Wheels /
3.6 Track width, front b
4.2 Mast height (lowered) h
4.4 Lift h
4.5 Extended mast height h
4.7 Height of overhead guard h
4.8.1 Standing height h
4.11 auxiliary lift h9 mm 1780
4.14 Standing height raised h
4.19 Overall length l
4.20 Length incl. back of forks l
4.21 Total width b
4.22 Fork dimensions s/e/l mm 40 / 120 / 1200
4.23 Fork carriage ISO 2328, class/type A, B 2B
4.24 Fork carriage width b
4.25 Width over forks b
4.27 width over guide rollers mm 1600
4.29 reach, sideways mm 1343
4.30 reach, sideways from centre of truck mm 505
4.31 Floor clearance with load under mast m
4.32 Floor clearance centre wheelbase m
Basic dimensions
4.33.2 Working aisle width for 1000 x 1200 pallet Ast mm 1640
4.35 Turning radius W
4.38 distance swivelling fork pivot point mm 1103
4.38.1 total lift mm 6780
4.38.2 Order picking height mm 7030
4.38.3 distance swivelling forks pivot-point to steering rack mm 659
4.38.4 pallet width mm 1200
4.38.5 pallet length mm 1200
4.38.6 clear width of operator entrance mm 420
4.38.7 inner clear height of operator compartment mm 2100
4.38.8 outer width of operator compartment mm 1440
4.38.9 Width of swivel reach frame mm 1440
4.38.10 wide jib mm 172
4.38.11 distance swivelling forks pivot-point to back of forks mm 144
5.1 Travel speed, w. / w.o. load km/h 9 / 9
5.2 Lift speed, w. / w.o. load m/s 0.36 / 0.4
5.3 Lower speed, w. / w.o. load m/s 0.4 / 0.4
5.4 Traverse speed w. / w.o. load m/s 0.3 / 0.3
5.10 Service brake reverse current/generated
5.11 Parking brake Electric spring loaded / discs
Performance data
6.1 Drive motor rating S2 60 min. kW 6.9
6.2 Lift motor rating at S3 25% kW 9. 5
6.3 Battery according to DIN 43531/35/36 A,B,C, no 6 PzS 750
6.4 Battery voltage/nominal capacity K5 V/Ah 48 / 750
Electrics
6.5 Battery weight kg 1010
8.1 Type of drive control AC Control
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 60
Misc.
8.6 Steering electric
mm 1356
10
mm 3600
1
mm 5000
3
mm 7550
4
mm 2550
6
mm 430
7
mm 5430
12
mm 3582
1
mm 3286
2
mm 1210 / 1500
1/b2
mm 880
3
mm 856
5
mm 80
1
mm 80
2
mm 2039
a
Issue: 03/2014
3)
1)
2)
1)
In connection with performance package to 0.42 m/s
2)
possible in connection with performance package to 0.4 m/s
3)
possible in connection with performance package to 10.5 km/h
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
Benefit from the advantages
Battery cover
Pioneering 3-phase AC technology
There are now more than 150,000 Jungheinrich trucks with 3-phase AC technology in use worldwide. This expertise is reflected in our current drive and control generation:
• High throughput levels.
• Low energy consumption.
Control and CAN-Bus system
• All movements can be parameterised.
Economic energy management
• Double energy-saving benefits through regenerative braking and lowering.
• Longer operating times on a single battery charge (up to 2 shifts).
• Active energy and battery manage­ment.
• Longer battery service life.
• 930 Ah battery (optional)
• Shorter charge times.
• Battery rollers for quick battery chang­ing.
RFID ground control (optional)
• Truck control using transponder tech­nology.
• Continuous measurement of travel distance for precise ID of all warehouse areas.
• High degree of flexibility in terms of switching functions (end of aisle safety control, lift/travel cutouts, speed reductions)
• Drive speeds optimised according to floor topology.
Jungheinrich warehouse navigation system (optional)
• Linking the ETX to a Warehouse Management System (WMS) using a radio data terminal or scanner.
• Direct transfer of the destination in the narrow aisle via the truck computer.
• Automatic vertical and horizontal positioning in stacking or order picking modes.
• Eective dual cycling.
• RFID location detection prevents trucks reaching incorrect destinations.
• High level of flexibility in the ware­house with adaptation to existing WMS.
• Throughput improved by up to 25%,
Ergonomic benefits and comfort
• Generously dimensioned cab entry.
• Outstanding visibility of load load and aisle due to low swivelling sideshift guidance and clear-view masts.
• Cushioned, adjustable/foldable Comfort seat.
• Electrically adjustable control panel with colour display.
• Soft keys with numeric keypad.
• Switchless two-handed operating con­cept.
• End position/limit and transfer cushioning of all hydraulic functions.
Commissioning and maintenance
• Quick and reliable commissioning using ‘teach-in’ process.
• 1000 service hours maintenance interval.
• Transmission oil in swing bearing does not require replacement during the life of the part.
• Electronics with wear-free sensor system.
Reliable operation – high availability
• 70% fewer cables and plugs due to CAN-Bus system.
• Torsion-resistant mast for high residual capacities and reduced mast sway.
• Robust and maintenance-free three­phase AC drive systems without wearing parts.
Additional equipment
• Mechanical rail guidance.
• Wire guidance for precise control in the aisle with no mechanical stress on components.
• Radio with CD player and MP3 inter­face.
• Synchronised traverse.
• Mechanical and electrical interfaces for material flow management systems.
• Jungheinrich ISM: Information system for truck management.
• Truck interface for accepting work plans.
• Cut-out on overhead guard.
Integrated Jungheinrich personnel protection system (PPS)
• On-site integration with the operating computer.
• Project planning, commissioning and maintenance by Jungheinrich.
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.
T_EKX 410_052014_en_UK_000
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