Jungheinrich EKS-210, EKS-312 User Manual

48 V 3-phase AC technology giving powerful torque and dynamic movement
Up to two shifts without changing the battery due to energy recovery and eective energy management
Modules for process integration: RFID technology, redundant height and weight measurement, Logistics Interface
Up to 25 percent greater performance due to warehouse navigation with semi-automatic approach (optional)
High flexibility due to modular design and RFID special build solutions from the factory
EKS 210/312
Vertical order picker (1,000/1,200 kg)
The EKS 210/312 order pickers oer highest picking perfor­mance in the high-rack warehouse. Both truck concepts are optimised for their respective application. The EKS 210 with 1000 kg load capacity and order picking heights up to 7845 mm is specially designed for manoeuvrability in wide aisles. Its narrow chassis size of just 900 mm oers the maximum turning capability. The EKS 312 with 1200 kg load capacity and order picking heights up to 11,345 mm oers high throughput performance. Both order pickers set new standards in respect of flexibility, economic eciency and ergonomics:
• The Jungheinrich modular system oers flexibility and a multitude of options for future customisation. These include modular loadbearing components such as platforms, walkon load sections or auxiliary masts. Further options include an “adaptor system” for flexible choice of cabin widths and elec­tronic height limitations for the masts.
• With the integrated warehouse navigation system (optional), the control computer on the EKS communicates directly with the Warehouse Management System (WMS). The truck can be driven to the destination under semi-automatic control. The operation is comfortable for the operator, movement errors are avoided, productivity and picking quality are significantly improved. The 48 Volt 3-phase technology ensures strong acceleration and high lifting speeds with unrivalled low power consumption. The advantage: full availability over 2 shifts in normal operation without the need to change the battery.
• The EKS operator can easily attain access to this performance. The cabin oers a generously sized workplace with out­standing vision. At the centre of the control concept, is the twopiece console for the operator and the large information display.
EKS 210/312
h
9
h
3
h
s
b
12
b
5
7
d
1
350
x
l
6
l
c
b
9
b
3
e
m
1m2
l
1
h
4
h
12
h
1
h
6
2
d
y
z
l
2
Ast
b
6
b
1
Wa
b
2
h
4
h
3
h
12
h
1
h
6
EKS Z-Version
1090
d
s
b
12
b
5
h
7
d
m1m
1
350
x
l
l
6
c
e
b
9
y
l
1
l
2
b
2
Wa
2
2
z
Ast
b
6
b
1
EKS L-Version
Issue: 03/2014
Technical data in line with VDI 2198
1.1 Manufacturer (short form) Jungheinrich
1.2 Model EKS 210 EKS 210 EKS 312 EKS 312 Z L Z L
1.3 Drive Electrics
1.4 Manual, pedestrian, stand-on, seated, order picker operation order picker
1.5 Load capacity/rated load Q t 1 1 1.2
1.6 Load centre distance c mm 400
Identification
1.8 Load distance x mm 350 350 325 325
1.9 Wheelbase y mm 1325 1325 1515 1515
1.10 Centre of drive wheel/counterweight z mm 210 210 235 235
2.1 Service weight kg 2850 2950 3650 3750
2.2 Axle load, w. load, front / rear kg 3066 / 864 3116 / 914 3574 / 1157 3624 / 1207
2.3 Axle load, w.o. load, front / rear kg 1390 / 1460 1440 / 1510 1840 / 1810 1890 / 1860
Weights
3.1 Tyres Vulkollan
3.2 Tyre size, at front mm Ø 150 x 95
3.3 Tyre size, at rear mm Ø 250 x 80 Ø 250 x 80 Ø 343 x 110 Ø 343 x 110
chassis
3.5 Wheels, number front/rear (× = driven wheels) 2 / 1 x
Wheels /
3.6 Track width, front b
4.2 Mast height (lowered) h1 mm 2330
4.4 Lift h
4.5 Extended mast height h
4.7 Height of overhead guard h
4.8 Seat height/stand height h7 mm
4.8.1 Standing height h
mm 775 775 875 875
10
mm 3000 3000 5000 5000
3
mm 5320
4
mm 2320
6
mm 245 245
7
1)
1)
1) 1)
2330
5320
1)
1)
4.11 auxiliary lift h9 mm 810 810
4.14 Standing height raised h
mm 3245
12
1)
3245
1)
4.16.1 platform length l3 mm 1250
4.19.2 total length (without load) mm 3085 3135
4.19.4 Total length including fork length l
4.20 Length incl. back of forks l
4.21 Total width b
mm 3275 3325
1
mm 1885 1885 2075 2075
2
mm 900 / 900 900 / 1000 1000 / 1000 1000 / 1000
1/b2
4.22 Fork dimensions s/e/l mm 40 / 100 / 1200 40 / 100 / 1250 40 / 100 / 1200 40 / 100 / 1250
4.24 Fork carriage width b
4.25 Width over forks b
mm 600 600
3
mm 560
5
4.27 width over guide rollers mm 1100 1200 1200 1200
4.31 Floor clearance with load under mast m
Basic dimensions
4.32 Floor clearance centre wheelbase m
mm 50
1
mm 60
2
4.33.16 Working aisle width for 1200 x 800 pallet Ast mm 1100 1200 1200 1200
4.35 Turning radius W
mm 1550 1550 1760 1760
a
4.38.1 total lift mm 3810 5810
4.38.2 Order picking height mm 4845 4845 6845 6845
4.38.4 pallet width mm 800
4.38.5 pallet length mm 1200
4.38.6 clear width of operator entrance mm 585
4.38.7 inner clear height of operator compartment mm 2050
4.38.8 outer width of operator compartment mm 900 1000 1000 1000
4.38.12 platform length mm 1250
4.38.12.1 height of protection device mm 1090
4.38.12.2 platform width mm 1000 800
5.1 Travel speed, w. / w.o. load km/h 9 / 9 9 / 9 10.5 / 10.5 10.5 / 10.5
5.2 Lift speed, w. / w.o. load m/s 0.29 / 0.31 0.29 / 0.31 0.35 / 0.39 0.35 / 0.39
5.3 Lower speed, w. / w.o. load m/s 0.34 / 0.31 0.34 / 0.31 0.39 / 0.37 0.39 / 0.37
data
5.10 Service brake reverse current/generated
Performance
5.11 Parking brake electric spring-loaded
6.1 Drive motor rating S2 60 min. kW 3.0 3.0 6.9 6.9
6.2 Lift motor rating at S3 25% kW 9.5
6.3 Battery according to DIN 43531/35/36 A,B,C, no 3 PzS 465 3 PzS 465 4 PzS 620 4 PzS 620
6.4 Battery voltage/nominal capacity K5 V/Ah 48 / 465 48 / 465 48 / 620 48 / 620
Electrics
6.5 Battery weight kg 740 740 930 930
8.1 Type of drive control AC Control
8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 62 62 69 69
Misc.
8.6 Steering electric
2)
1)
3330
1)
7320
1)
1)
245
1)
5245
1.2
3330
7320
245
5245
2)
1)
1)
1)
1)
1)
+30 mm with mobile personal safety system (PSS)
2)
1.0 t where c = 600 mm
In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may result in different values.
EKS 210/312
Standard values for working aisle widths (mm)
with rail guidance
Pallet size Stacking depth Ast Ast
L design EKS 210 L EKS 312 L EKS 210 L EKS 312 L
800 x 1200 800 1600 1600 3139 3328 +500
1200 x 1200 1200 1600 1600 3496 3684 +500
1200 x 800 1200 1200 1200 3426 3612 +500
Z design EKS 210 Z
800 x 1200 800
1200 x 1200 1200 1400 1400 3412 3599 +500
1200 x 800 1200 1100 1200 3351 3537 +500
Pallet size Stacking depth Ast Ast
L design EKS 210 L EKS 312 L EKS 210 L EKS 312 L
800 x 1200 800
1200 x 1200 1200 1650 1650 3496 3684 + 1000
1200 x 800 1200
Z design EKS 210 Z
800 x 1200 800
1200 x 1200 1200
1200 x 800 1200 1150 1250 3351 3537 + 1000
1400 1400 3047 3235 +500
1650 1650 3139 3328 + 1000
1250 1250 3426 3612 + 1000
1450 1450 3047 3235 + 1000
1450 1450 3412 3599 + 1000
EKS 312 Z EKS 210 Z
with wire guidance
EKS 312 Z EKS 210 Z
/VDI theoretical Ast3 practical
3
/VDI theoretical Ast3 practical
3
EKS 312 Z
EKS 312 Z
EKS 210/312
Lowered mast height
Lift
h
3
(mm) (mm) (mm) (mm) (mm) (mm)
ZT
3000 2330 - - - 5320 - 3810 - 4845 -
3500 2580 - - - 5820 - 4310 - 5345 ­4250 2960 - - - 6570 - 5060 - 6095 -
5000 - 3330 - - - 7320 - 5810 - 6845
5500 - 3600 - - - 7820 - 6310 - 7345 6500 - 4125 - - - 8820 - 7310 - 8345 7500 - 4650 - - - 9820 - 8310 - 9345 8500 - 5150 - - - 10820 - 9310 - 10345
DZ
4750 2330 2330 10 10 7070 7070 5560 5560 6595 6595 5500 2580 2580 260 260 7820 7820 6310 6310 7345 7345
6000 2770 2770 450 450 8320 8320 6810 6810 7845 7845
6500 - 2950 - 630 - 8820 - 7310 - 8345 7500 - 3330 - 1010 - 9820 - 8310 - 9345 8300 - 3600 - 1280 - 10620 - 9110 - 10145 9250 - 4125 - 1805 - 11570 - 10060 - 11095 9500 - 4125 - 1805 - 11820 - 10310 - 11345
1)
+30 mm with mobile personal safety system (PSS)
h
1
EKS 210 EKS 312 EKS 210 EKS 312 EKS 210 EKS 312 EKS 210 EKS 312 EKS 210 EKS 312
Standard mast types EKS 210/312
1)
Free lift
h
2
Extended mast height
h
4
1)
Overall height
h3 + h9
Order picking height
h15
1)
EKS 210/312
EKS 210 and EKS 312 standard equipment
• Energy recovery during lowering and braking.
• Active energy and battery manage­ment.
• Redundant AC drive control with ad­justable drive and hydraulic functions.
• TÜV-certified CAN-Bus system.
• Maintenance-free drives for travel, lifting and steering.
• Wear-free inversion brake.
• Spring-loaded discs as parking brake.
• End position and transfer cushioning of all hydraulic functions.
• Integrated diagnostic system with ser­vice interface.
• Travel direction and height dependent diagonal travel speed.
• Jungheinrich Curve Control oper­ator assistance system (steering-angle dependent speed control).
• Stepless speed control of all drives for gentle movement at best eciency.
• Load wheels in tandem design.
• Ergonomic cab with low entry/exit step and very roomy.
• Modular, height-adjustable controls with integrated compartments.
• Graphics-compatible colour display with soft keys.
• Electronic power-assisted steering for eortless, precise manoeuvring.
• Battery roller conveyor for lateral battery exchange.
• Auxiliary lift for ergonomic order picking.
EKS 210 and EKS 312 optional equipment
• 24 volt version (EKS 210).
• Stationary or mobile battery changing stations.
• Walk-on pallet with guard.
• Picking platforms in dierent designs.
• Fork carriage with adjustable and removable forks.
• Mechanical rail guidance in dierent designs.
• Wire guidance for precise control in the aisle with no mechanical loading of components.
• End of aisle control with speed reduction.
• Access via PIN code (option for individual travel programs).
• Truck positioning in narrow aisles via RFID reader and transponder system.
• Warehouse navigation for semi-auto­matic approach within the aisle.
• Jungheinrich Logistics Interface (con­nection to warehouse management).
• Two picking spotlights ‘pick by light’ with display of the picking direction.
• Integrated Jungheinrich personal protection system (PPS optional), fac­tory-fitted integration into the safety computer.
• Impact protection (mixed operation of two trucks in the aisle).
• Workstation comfort package (LED working lights, LED interior lighting, fan).
• Radio with CD player and MP3 inter­face.
• Control panel layout: Load side, drive side, both sides.
• Button for pedestrian mode incl. 2° steering.
• Dierent designs of converter (e.g. power supply terminals, printer etc.).
• Jungheinrich radio data terminals with mechanical and electrical interfaces for material flow management systems.
• Laser scanner including holder on the railing or overhead guard.
• Jungheinrich Information System for Truck management (ISM).
EKS 210/312
Benefit from the advantages
Pioneering 3-phase AC technology
More than 150,000 Jungheinrich 3-phase AC trucks are in use all over the world. This expertise is reflected in our current drive and control technology:
• High order-picking eciency.
• Low energy consumption.
• Eective thermal economy.
• Reduced maintenance and wear.
High throughput and order-picking
• 3-phase motors with high torque.
• High acceleration for driving and lifting.
• Quick main and auxiliary masts.
Modular design
High flexibility through modular design:
• Range of chassis and cabin width options.
• Flexible operating console concept.
• Load-bearing components: auxiliary masts, walk-on pallets or platforms.
• Free ranging.
• Mechanical rail guidance or inductive guidance (both optional).
Future compatibility:
• Adaptor system for customising the cab width to new operating require­ments.
• Electronic height limitations for the masts.
• TÜV-certified control system (CAN­Bus) for maximum reliability.
Economic energy management
• Double energy-saving benefits through regenerative braking and load lowering.
• Workplace lighting using energy-saving LED spotlights.
• Activation of the LED work spotlights upon reaching the destination (optional).
• Longer operating times on a single battery charge (up to 2 shifts).
• Active energy and battery management
• Longer battery lifetime.
• Battery rollers for quick battery ex­change.
RFID floor control (optional)
• Truck control by transponder technol­ogy.
• Continuous travel distance measure­ment for precise recognition of all warehouse areas.
• High flexibility for switching / safety functions (aisle end recognition, lift / drive cut-outs, speed reduction).
• Drive speeds optimised according to the floor topology.
Jungheinrich warehouse navigation
• Linking the EKS to a Warehouse Man­agement System (WMS) using a radio data terminal and/or scanner.
• Direct loading of the destination within the narrow aisle through the truck computer.
• Automatic vertical positioning under operator control.
• Automatic horizontal positioning under operator control.
• High degree of automation.
• Improved order-picking performance.
• Optimised movements and dual cycling possibilities.
• Elimination of incorrect positioning by RFID location detection.
• High flexibility in the warehouse, as the existing WMS can be modified to cater for warehouse extensions.
Integral Jungheinrich personnel
• Factory-based integration into the safety computer.
• Configuration, commissioning and maintenance by Jungheinrich.
Ergonomic benefits and comfort
• Lower cabin platform height – only 245 mm.
• Large headroom.
• Flat surrounding barrier for easy access to the pallet.
• Outstanding field of view over the load and the aisle.
• Height-adjustable operating consoles with integral shelf.
• Configurable membrane keyboard with numeric pad.
• Switchless two-hand operation con­cept.
• Drive control by thumb movement.
• Travel limit and damping of all hy­draulic functions.
Control system (CAN-Bus)
• All movements can be set and adjusted via parameter.
• Electronically controlled drive wheel braking.
Commissioning and maintenance
• Quick and reliable commissioning using “teach-in” principles.
• Integral diagnostic system for remote maintenance using a modem.
• 1000 operating hours maintenance interval.
• Electronics with wear-free sensor system.
Jungheinrich UK Ltd.
Head Oce: Sherbourne House Sherbourne Drive Tilbrook Milton Keynes MK7 8HX Telephone 01908 363100 Fax 01908 363180
info@jungheinrich.co.uk www.jungheinrich.co.uk
The German production
facilities in Norderstedt and
Moosburg are certified.
Jungheinrich fork lift
trucks meet European
safety requirements.
T_EKS 210/312_052014_en_UK_000
Loading...