Jungheinrich EKE 20 b Operating Instructions Manual

Operating instructions
50261576
EKE 20 b
G
04.02-
04.02
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide sufficient instruction for the safe operation of the industrial truck. The information is provided clearly and concisely. The chapters are arranged by letter. Each chapter starts with page 1. The page identification consists of a chapter letter and a page number. For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following graphics:
f
Used before safety instructions which must be observed to avoid danger to personnel.
m
Used before notices which must be observed to avoid material damage.
A
Used before notices and explanations.
t Used to indicate standard equipment. o Used to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to alter the design, equipment and technical features of the truck. No guarantee of particular features of the truck should therefore be inferred from the present operating instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35 22047 Hamburg - GERMANY
Telephone: +49 (0) 40/6948-0
www.jungheinrich.com
0108.GB
I 1
0402.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Design and application ........................................................................ B 1
2 Assemblies ......................................................................................... B 2
2.1 Technical data - standard version ....................................................... B 3
2.2 Performance data ................................................................................ B 3
2.3 Dimensions ......................................................................................... B 4
2.4 EN standards ...................................................................................... B 5
2.5 Conditions for application .................................................................... B 5
3 Location of instruction labels and identification labels ........................ B 6
3.1 Truck identification plate ..................................................................... B 7
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving the truck with the drive unit inoperative .................................. C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
6 Battery discharge indicator, battery discharge monitor,
operating hour meter ........................................................................... D 5
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I 2
E Operation
1 Safety regulations governing the operation of the fork-lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 4
4 Operation of the fork-lift truck .............................................................. E 6
4.1 Safety regulations applicable when operating the truck ...................... E 6
4.2 Driving, steering, braking .................................................................... E 7
4.3 Picking up and setting down loads ...................................................... E 10
4.4 Safe parking of the truck ..................................................................... E 11
5 Information and service indicator (LISA) ............................................. E 12
5.1 LED indicators ..................................................................................... E 12
5.2 Keyboard assignment ......................................................................... E 12
5.3 Indicators.............................................................................................. E 13
5.4 Changing driving parameters .............................................................. E 14
6 Fault location ....................................................................................... E 15
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ....................................................................... F 4
5 Lubrication schedule ........................................................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for servicing and maintenance operations ........... F 8
6.2 Tilting up the armrest .......................................................................... F 8
6.3 Opening the battery hood .................................................................... F 9
6.4 Opening the seat hood ........................................................................ F 9
6.5 Opening the control flap ...................................................................... F 10
6.6 Tightening the wheel screws ............................................................... F 11
6.7 Checking the electric fuses ................................................................. F 12
6.8 Recommissioning the truck ................................................................. F 13
7 Decommissioning the fork lift truck ..................................................... F 13
7.1 Operations to be performed prior to decommissioning ....................... F 13
7.2 Measures to be taken during decommissioning .................................. F 13
7.3 Recommissioning the truck ................................................................. F 14
8 Safety checks to be performed at regular intervals and
following any untoward incidents
(D: Accident prevention check according to VBG 36) ..................... F 14
A 1
0600.GB
A Correct use and application of the truck
A
The “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are included in the scope of delivery for this truck. The guidelines are part of these ope- rating instructions and must always be heeded. National regulations are fully applica- ble.
The fork-lift truck described in these operating instructions is a truck that is suitable for lifting and transporting loads. It must be used, operated and maintained according to the information in these oper- ating instructions. Any other uses are outside the design envelope and can lead to injury to persons or damage to equipment and property. Above all, overloading caused by excessively heavy or unbalanced loads must be avoided. The max. admis- sible load to be picked up is indicated on the identification plate or load diagram label shown on the truck. The fork-lift truck must not be operated in spaces subject to fire or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre- vail.
Duties of the user: A “user” within the meaning of these operating instructions is de- fined as any natural or legal person who either uses the fork-lift truck himself, or on whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid- ered the person, who, in accordance with existing contractual agreements between the owner and the user of the fork-lift truck, is charged with the observance of the op- erating duties. The user must ensure that the truck is not abused and only used within its design lim- its and that all danger to life and limb of the operator, or third parties, is avoided. In addition to this, it must be ensured that the relevant accident prevention regulations and other safety-related provisions, as well as the operating, servicing and mainte- nance guidelines, are observed. The user must also ensure that all persons operating the truck have read and understood these operating instructions.
m
If these Operating Instruction are not observed the warranty becomes void. The same applies if improper work is carried out on the device by the customer and/or third par- ties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which will interfere with, or supplement, the functions of the truck is permitted only after writ- ten approval by the manufacturer has been obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained from local authorities does not, however, make the approval by the manufacturer unnecessary.
0600.GB
A 2
B 1
0402.GB
B Description of the truck
1 Design and application
The EKE 20 b is an electric pallet truck with lateral seat in four-wheel design. It is pro- vided with a driver's seat with electric steering wheel control. The EKE 20 b is designed for transport and order-picking operations on level ground. Pallets with open ground support or pallets fitted with lateral boards (provided that the boards are outside the range of the load-bearing wheels) can be picked up. The rated capacity of the truck is shown on the identification plate or on the capacity label Qmax.
0402.GB
B 2
2 Assemblies
Item Designation Item Designation
1 t Information and service
indicator
7 t Battery door
2 t Control lever 8 t Seat hood 3 t Master switch (emerg. stop) 9 t Drive wheel 4 t Armrest 10 t Supporting wheel 5 t Battery hood 11 t Dead man's switch 6 t Lifting device 12 t Parking brake
t = Standard equipment o = Optional equipment
1 2 3 4
6
7
8
9
10
11
12
5
B 3
0402.GB
2.1 Technical data - standard version
A
Indication of technical data according to VDI 2198, subject to modification and supplementing.
2.2 Performance data
*
)
In case of longer forks, the load centre is in the fork centre.
Designation StandardtRapid drive
o
Q Rated capacity 2,000 2,000 kg
c Load centre distance 600 600 mm
Travelling speed with / without rated load
7.7 / 10.0 9.5 / 12.5 km/h
Lifting speed with / without rated load
8.0 / 12.0 8.0 / 12.0 cm/s
Lowering speed with / without rated load
6.5 / 4.0 6.5 / 4.0 cm/s
Max. climbing capacity (5 min.) with / without rated load
6 / 13 7 / 14 %
70
l
2
l
l
1
l
6
b
12
b
11
b5b
3
e
x
A
st3
h
13
h
3
h
7
b
1
155
y
95
30
c
Q
W
a
a
_ 2
a
_ 2
0402.GB
B 4
2.3 Dimensions
(all dimensions in mm)
Working aisle widths
(all dimensions in mm)
1)
With the load part lifted, the values are reduced by 90mm
Designation l
2
Design length of front 880 h
13
Height of fork when lowered 90 h
3
Lift 125 h
7
Seat height 1,020 b
1
Truck width 950 b
5
Distance between forks, outside 510 / 540 / 670 b
11
Track 340 / 370 / 500 b
3
Distance between forks, inside 170 / 200 / 330 e Fork width 170 a Safety distance 200
Dead weight Refer to truck identifi-
cation label
ll1y
1)
x
1)
l
6
b
12
W
a
1)
A
st3
1,150 2,030 1,689 964 1,200 800 1,844 2,280
1,600 2,480 2,139 1,414 1,600 1,200 2,294 2,680
2,400 3,280 2,565 1,840 2,400 1,200 2,720 3,480
70
l
2
l
l
1
l
6
b
12
b
11
b5b
3
e
x
A
st3
h
13
h
3
h
7
b
1
155
y
95
30
c
Q
W
a
a
_ 2
a
_ 2
B 5
0402.GB
2.4 EN standards
Continuous sound level: 68 dB(A)
according to prEN 12053 as stipulated in ISO 4871
A
The continuous sound level is a value averaged according to standard regulations, taking the sound pressure level into account when driving, lifting and idling. The sound pressure level is measured at the ear.
Vibration: 0.36 m/s
2
according to prEN 13059
A
The swinging acceleration acting on the body in its operating position is, according to standard regulations, the linear integrated, weighted acceleration in the vertical plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val- ues for electromagnetic emission and interference immu- nity as well as testing of static electricity discharge ac- cording to prEN 12895 and the references to other standards contained therein.
A
Electrical or electronic components and their arrangement may only be modified after written approval by the manufacturer has been obtained.
2.5 Conditions for application
Ambient temperature:
- during operation: 5°C to 40°C
A
Industrial trucks must be specially equipped and approved for continuous use in en- vironments with temperatures below 5°C or in cold stores respectively with extreme temperatures or humidity changes.
0402.GB
B 6
3 Location of instruction labels and identification labels
A
The capacity label (14) indicates the maximum capacity of the truck as Qmax. The rated capacity as shown must not be exceeded. The “Caution electronics and low voltage” warning signs (13) are visible after opening the corresponding hood. The battery identification plate (18) is visible after opening the battery hood and door (refer to chapter D).
Item Designation
13 Label “CAUTION: Low-voltage electronics” 14 Capacity Qmax 15 Control lever 16 Floor load 17 Attachment point of hooks for transportation by crane 18 Battery identification plate 19 Accident prevention inspection label (D only) 20 Truck identification plate
mV
1,5 V
18
15 161413
19
Qmax 2000kg
20
17
17
1
2
1
1
1
0
9
8
7
6
5
4
3
2
1
2000
17
17
B 7
0402.GB
3.1 Truck identification plate
A
In the event of queries relating to the truck or spare part orders, please state the serial No. (22) of the truck.
Item Designation Item Designation
21 Type 28 Drive power 22 Serial No. 29 Customer no. 23 Rated capacity in kg 30 Min./max. battery weight in kg 24 Battery: Voltage V 31 Empty weight without battery in kg 25 Manufacturer 32 Year of manufacture 26 Order no. 33 Manufacturer logo 27 Load centre distance in mm
kg
kg mm kg
Xxx Xxxx
Xxxxxxx Xxxxxxxxx
Xxxxxxxxx Xxxxxxxxxx
Xxxxx Xxxx
Xxxxxxx Xxxxxx
Xxxxxx Xxxxxx
Xxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
VkW
Xxxxxxxxx Xxxxxxxxxx
xxxxxxxxxx
xxxxxxxx
Xxxxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxx
Xxxxxxxxxxxxxxxxxx
21 22
23 24 25
26
28
32
31
30 29
27
33
0402.GB
B 8
C 1
0402.GB
C Transportation and commissioning
1 Transportation by crane
f
Only lifting gear of adequate capacity must be used (for the transport weight, refer to the truck identification label).
A
Bore holes for lifting screws (1) and hoisting points at the chassis (2) can be used if hoisting gear is to be used for transporting the truck.
Park the truck and render it safe
(refer to chapter E). Screw the transportation screws (1)
into the bore holes of the single mast.
m
The lifting gear must be attached to the attachment points in such a manner that it absolutely cannot slip and cannot come into contact with any attachments of the truck when the truck is lifted.
2 Commissioning
m
The truck must only be operated on battery current. Rectified alternate current will damage the electronics. Cables connected to the battery (trailing cables) must be less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following operations must be performed:
Check the truck for completeness and satisfactory condition of the equipment. If necessary, install the battery. Do not damage the battery cable
(refer to chapter D) Charge the battery (refer to chapter D). Check whether the information and service indicator setting corresponds to the
used battery type (refer to chapter D). Commission the truck as detailed in chapter E).
A
When the truck is parked, the running surface of the tyres will flatten. The flattening will disappear after a short operating time of the truck.
2 21
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