Jungheinrich EJG-106, EKS-112 User Manual

The Jungheinrich EJG is a pedestrian con­trolled counterbalance truck which can be used wherever support arm stacker trucks cannot operate (e.g. lifting perimeter based pallets directly from the floor, special load sizes, racking with collision protection). With an overall width of just 910 mm and a high degree of manoeuvrability, the truck can also be operated with ease in confined ware­house areas.
As a flexible truck the EJG offers many ad­vantages:
Extremely sturdy chassis and load section.
High ground clearance and large load wheels for comfortable travel on uneven ground.
Sensitive lifting and lowering.
Excellent energy management.
Also there are ergonomic benefits:
The bottom mounted, long tiller ensures a safe clearance from the chassis for the operator.
The crawl button assists in extremely con­fined areas. It allows the truck to travel at an automatically reduced speed with the tiller upright.
The EJG draws the required energy from bat­teries with up to 375 Ah capacity.
EJG 106–112
Pedestrian controlled counterbalance truck (600–1200 kg)
Pedestrian controlled counterbalance truck
Compact and manoeuvrable
High performance with maintenance-free AC drive motor
Sensitive tiller operated lifting and lowering through speed-controlled hydraulic motor
EJG 106–112
Mast table EJG (mm)
Designation Closed height Free lift Lift height Extended height
h
1
h
2
h
3
h
4
Two-stage mast ZT 1930 100 2500 3153
2030 100 2700 3480 2130 100 2900 3553 2280 100 3200 3853 2480 100 3600 4380
Two-stage mast ZZ 1880 1227 2500 3153
2080 1427 2900 3553 2230 1577 3200 3853 2480 1777 3600 4380
Technical data in line with VDI 2198 as at: 08/2010
1.1 Manufacturer (abbreviation) Jungheinrich Jungheinrich Jungheinrich Jungheinrich 1.1
1.2 Manufacturer’s type designation EJG 106 EJG 108 EJG 110 EJG 112 1.2
1.3 Drive electric electric electric electric 1.3
1.4 Operator type pedestrian pedestrian pedestrian pedestrian 1.4
1.5 Load capacity /rated load Q (t) 0.6 0.8 1.0 1.2 1.5
1.6 Load centre distance c (mm) 500 500 500 500 1.6
1.8 Load distance, centre of drive axle to fork x (mm) 120 120 120 120 1.8
1.9 Wheelbase y (mm) 960 1090 1220 1350 1.9
2.1 Service weight incl. battery (see line 6.5) kg 1980 2045 2110 2175 2.1
2.2 Axle loading, laden front/rear kg 550 /2030 550 /2295 550 /2560 550 /2825 2.2
2.3 Axle loading, unladen front/rear kg 1000 / 980 1030 /1015 1070 /1040 1100 /1075 2.3
3.1 Tyres PU /Vulkollan
®
PU /Vulkollan
®
PU /Vulkollan
®
PU /Vulkollan®3.1
3.2 Tyre size, front mm ⭋ 230x70 ⭋ 230 x 70 ⭋ 230 x 70 230 x70 3.2
3.3 Tyre size, rear mm ⭋ 200 x100 ⭋ 200 x100 ⭋ 200 x 100 ⭋ 200 x100 3.3
3.5 Wheels, number front rear (x = driven wheels) 1x /2 1x /2 1x/2 1x/2 3.5
4.2 Closed mast height h
1
(mm) 1880 1880 1880 1880 4.2
4.3 Free lift h
2
(mm) 100 100 100 100 4.3
4.4 Lift h3(mm) 2500 2500 2500 2500 4.4
4.9 Height of tiller in drive position min. /max. h
14
(mm) 865 /1320 865 /1320 865 /1320 865 /1320 4.9
4.15 Height, lowered h
13
(mm) 50 50 50 50 4.15
4.19 Overall length l
1
(mm) 2400 2530 2660 2790 4.19
4.20 Length to face of forks l
2
(mm) 1250 1380 1510 1640 4.20
4.21 Overall width b
1/b2
(mm) 910 /– 910 /– 910 /– 910 /– 4.21
4.22 Fork dimensions s/e/ l (mm) 40 /80/ 1150 40 /80/ 1150 40 /80/ 1150 40 /80/ 1150 4.22
4.24 Fork-carriage width b
3
(mm) 680 680 680 680 4.24
4.31 Ground clearance, laden, below mast m
1
(mm) 60 60 60 60 4.31
4.32 Ground clearance, centre of wheelbase m
2
(mm) 90 90 90 90 4.32
4.34
Aisle width for pallets 800 x1200 lengthways
Ast (mm) 2730 2860 2990 3120 4.34
4.35 Turning radius Wa (mm) 1180 1310 1440 1570 4.35
5.1 Travel speed, laden /unladen km/h 4.6/ 5.2 4.6/5.2 4.6 /5.2 4.6/ 5.2 5.1
5.2 Lift speed, laden /unladen m/s 0.13/ 0.20 0.13 /0.20 0.13 /0.20 0.13 /0.20 5.2
5.3 Lowering speed, laden /unladen m/s 0.43 /0.40 0.43 /0.40 0.43 /0.40 0.43 /0.40 5.3
5.10 Service brake electric electric electric electric 5.10
6.1 Drive motor rating S
2
60 min. kW 11116.1
6.2 Lift motor rating at S
3
10% kW 1.7 1.7 1.7 1.7 6.2
6.3 Battery acc. to DIN 43531 /35/ 36 A, B, C, no A A A A 6.3
6.4 Battery voltage, nominal capacityt K
5
V/Ah 24/ 375 24 / 375 24 /375 24/375 6.4
6.5 Battery weight kg 306 306 306 306 6.5
8.1 Type of drive control AC SpeedControl AC SpeedControl AC SpeedControl AC SpeedControl 8.1
IdentificationWeightsWheels, ChassisBasic Dimensions
Performance Data
E-MotorOthers
This specification sheet according to VDI regulation 2198 only provides technical values for the standard truck. Non-standard tyres, different masts, additional equipment, etc. could produce other values. Right reserved for technical changes and improvements.
Make use of the advantages
Innovative AC technology
Jungheinrich AC motors offer higher perform
-
ance and reduce running costs:
High efficiency levels with excellent energy management.
Rapid and smooth acceleration.Fast change of direction.No carbon brushes – the drive motor is
maintenance-free.
Two-year warranty on the drive motor.
Counterbalanced stacking
The counterbalance design without inter-
ference from support arms enables peri­meter based pallets and special load sizes to be used.
The generous ground clearance with
200 mm load wheels allows the truck to travel over uneven ground and low thres­holds.
The short overall length helps operation in
confined areas.
Precise, gentle load lowering through
speed-controlled hydraulic motor.
Gentle load lowering through proportional hydraulic system.
Work ergonomically
The newly designed tiller head is ideally suited to the ergonomic needs of the operator.
A clear colour coding system and buttons
with non-marking symbols for intuitive operation.
Grip angle to suit the hand position of the
operator.
Mechanical steering with bottom mounted tiller.
Batteries
3 EPzS 375 Ah.3 PzB 300 Ah.
Readily available information
Extensive controls and setting options allow the operator to check at a glance:
Combined discharge indicator (3 colour
LED) with lift cutout and charge status dis­play (for on-board charger).
“CanDis” information display (optional)
with additional hourmeter display and error code logging.
PIN activation of truck and choice of 3
travel programmes through “CanCode” (optional).
Adjustable travel parameters through
CanDis and CanCode (optional).
Reduced maintenance
AC systems provide a clear, long-term reduc­tion in running costs:
Maintenance-free drive motor with no
carbon brushes.
Easy access to all components.Solid protection against dust and humidity
for example through IP 54 enclosure of the control system and connectors.
Lifting perimeter based pallets directly from the floor – no problem for the EJG
Excellent visibility through the mast
Ergonomic tiller head
Sideways battery exit (optional) and compact hydraulic unit
1447.GB.08.2010.r.s.
Jungheinrich trucks
conform to the European
Safety Requirements.
Jungheinrich UK Ltd.
Head Office:
Sherbourne House · Sherbourne Drive
Tilbrook · Milton Keynes MK7 8HX
Phone 01908 363100
Fax 01908 363180
info@jungheinrich.co.uk
www.jungheinrich.co.uk
Jungheinrich
Plants, Sales and
Services Europe
ISO 9001/ ISO14001
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