Jungheinrich EJE-116, EJE-118, EJE-120 User Manual

Powerful thanks to
maintenance-free 3-phase
AC drive motor

Compact due to extremely
short chassis length

Outstanding driving stability

Multi-shift operation
facilitated by sideways
battery exit (optional)

EJE 116/118/120

Electric pedestrian pallet truck (1,600/1,800/2,000 kg)

The EJE Series 1 pallet trucks are a par­ticularly economic means of loading and
ooading HGVs as well as transporting
pallets over short distances. The main
advantage: Due to its short chassis length
(L2) of just 494 mm (short version), the
EJE can be manoeuvred in very restricted
spaces.
The innovative 3-phase AC drive motor
is another advantage. Its optimised
eciency ensures high speed and
powerful acceleration – ideal for fast,
ecient product throughput. In addition
to its speed, it also oers long operating
times: Batteries up to 250 Ah in com-

bination with excellent energy manage­ment ensure long operating times. For
operations lasting more than 1 shift,
the battery can be removed laterally for
quick battery replacement (optional for
EJE 118/120).
The low-mounted long tiller ensures safe
operation. They maintain the adequate
distance between the operator and the
truck. Especially when cornering, the
EJE 116 - 120 never gets too close to
the operator. If space is at a premium,
the crawl speed button makes travelling
safe with the tiller in the upright position.
A touch of the button is sucient: The

brake is released and activation of the
travel switch automatically reduces the
speed of travel. Particularly in confined
spaces, the low battery height has its ad­vantages. It provides even the shortest of
operators with optimum visibility of the
fork tips.
The re-designed multi-functional tiller
arm is full of innovations: Sealed sensor
system (IP 65) for maximum breakdown
protection, rocker switches with con­tactless electronics for precise operation
in any tiller position, ergonomically ar­ranged switches.

EJE 116/118/120

x

h
max.

14

h

14

min.

c

l

Q

h

3

h

13

150

b

10

b

1

m

2

l

2

Wa

a/2

I = Travel range; II = Crawl speed range

s

y

l

1

(l

)

6

e

b

(b12)

b

11

5

a/2

Ast

Issue: 05/2011

Technical data in line with VDI 2198

1.1 Manufacturer (short form) Jungheinrich

1.2 Model EJE 116 EJE 118 EJE 120

1.3 Drive Electrics

1.4 Manual, pedestrian, stand-on, seated, order picker operation pedestrian

1.5 Load capacity/rated load Q t 1.6 1.8 2

1.6 Load centre distance c mm 600

Identification

1.8 Load distance x mm 911

1.9 Wheelbase y mm 1255

1)2)

2.1.1 Net weight incl. battery (see row 6.5) kg 439 441 441

2.2 Axle load, w. load, front / rear kg 737 / 1302 787 / 1302 809 / 1632

2.3 Axle load, w.o. load, front / rear kg 346 / 93 347 / 94 397 / 94

Weights

3.1 Tyres PU/PU

3.2 Tyre size, at front mm Ø 230 x 70

3.3 Tyre size, at rear mm Ø 85 x 110 / 85 x 85

3.4 Additional wheels (dimensions) mm Ø 100 x 40

3.5 Wheels, number front/rear (× = driven wheels) 1x +2/2 or 4

3.6 Track width, front b

Wheels / chassis

3.7 Track width, rear b

mm 508

10

mm 368

11

4.4 Lift h3 mm 122

4.9 Height of tiller in drive position min. / max. h

4.15 Lowered height h

4.19 Overall length l

mm 797 / 1313

14

mm 85

13

mm 1644

1

4.20 Length incl. back of forks l2 mm 494

4.21 Total width b1/b2 mm 720

4.22 Fork dimensions s/e/l mm 55 / 172 / 1150

4.25 Width over forks b

4.32 Floor clearance centre wheelbase m

Basic dimensions

mm 540

5

mm 30

2

4.33 Aisle width for pallets 1000 × 1200 sideways Ast mm 1879

4.34 Aisle width for pallets 800 × 1200 lengthways Ast mm 1929

4.35 Turning radius W

mm 1440

a

1)

5.1 Travel speed, w. / w.o. load km/h 6 / 6

5.2 Lift speed, w. / w.o. load m/s 0.04 / 0.05

5.3 Lower speed, w. / w.o. load m/s 0.05 / 0.05

data

5.8 Max. gradeability, laden/unladen % 10 / 20 9 / 20 8 / 20

Performance

5.10 Service brake electric

6.1 Drive motor rating S2 60 min. kW 1.0

6.2 Lift motor rating at S3 10% kW 1.2

6.3 Battery according to DIN 43531/35/36 A,B,C, no nein/B

6.4 Battery voltage/nominal capacity K5 V/Ah 24 / 150

Electrics

6.5 Battery weight kg 151

6.6 Energy consumption according to VDI cycle kWh/h 0.36 0.4 0.44

8.1 Type of drive control AC SpeedControl

8.4 Sound pressure level at operator’s ear according to EN 12053 dB (A) 70

Misc.

2)

2)

1255

1)

1)

1)

1929 / 2000

1)

1)

1255

1929

2)

1)

1)

Battery compartment M (250 Ah): + 71 mm

2)

Load section lowered: + 53 mm

In accordance with VDI Guideline 2198 this specification sheet provides details of the standard truck only. Non-standard tyres, different masts, optional equipment, etc. may
result in different values.

Benefit from the advantages

Powerful due to innovative 3-phase
AC technology

Combined discharge indicator with
state of charge display

Innovative 3-phase AC technology

Jungheinrich three-phase AC motors
oer higher performance while simulta­neously reducing running costs:

• High level of eciency with excellent
energy management.

• Powerful acceleration.

• Quick change in direction of travel
without ‘having to think’.

• No carbon brushes - maintenance-free
drive motor.

• Two-year warranty on the drive motor.

Long operating times

The energy-saving 3-phase AC tech­nology in combination with battery
capacities of up to 250 Ah are the best
guarantee for long operating times:

• Battery compartment size S: 2 PzB
130/150 Ah

• Battery compartment size M: 2 PzS
180/250 Ah; also available as an option
with lateral battery exchange on EJE
118/120

• Built-in charger (24 V/30 A for wet
cell batteries and maintenance-free
batteries) for easy charging at any
mains socket (optional)

Fully informed at all times

Extensive instrument display and setting
options enable the operator to monitor
the situation at a glance:

Flexible universal stacker

• Combined battery discharge indicator
(3-colour LCD) with lift cut-o and
charge status indicator (for built-in
charger).

• CanDis information display (optional)
with additional hour-meter and error
code logging.

• Activation of truck via PIN and selec­tion of 3 travel programs via CanCode
(optional).

• Adjustable travel parameters via CanDis
and CanCode (optional).

Optimum cornering

Sprung and cushioned support wheels
– linked via the ProTracLink torsion bar
– distribute equalising forces dependent
on travel conditions i.e. evenly across all
wheels during straight-line travel; con­centrated on the outer support wheel
during cornering.

Ergonomic operation

The redeveloped tiller head is perfectly
adjusted to operator requirements:

• Clear colour coded system and keys
with sunken/ raised sections allowing
intuitive operation.

• Handle position adjusted to suit natural
operation.

• Crawl speed button on the underside
of the tiller head for quick access and
easy operation with the tiller in the ver­tical position.

• The tiller head also has excellent pro­tection against breakdown with a con­tactless sensor system which has IP 65
protection against water ingress.

• Rocker switch for smooth operation in
any tiller position.

Reduced maintenance

3-phase AC technology ensures sig­nificant long-term reduction in operating
costs:

• Maintenance-free 3-phase AC drive
motor with no carbon brushes.

• Easy access to all components through
one-piece front cover located by only
two screws.

• Secure protection from dust and damp
due to enclosed controls and plugs
according to IP 54.

• ProTracLink also ensures low support
wheel damage during ramp work due
to its self levelling adjustment. A tor­sion bar constantly keeps both support
wheels at the same height reducing the
chance of catching or damage to the
lower support wheel.

Additional equipment

• Buzzer instead of horn.

• Special switch for easy release of brake.

• Vertical load guard.

• Cold store design.

Jungheinrich UK Ltd.

Head Oce:
Sherbourne House
Sherbourne Drive
Tilbrook
Milton Keynes MK7 8HX
Telephone [phone]
Fax [phone]

[e-mail]
www.jungheinrich.co.uk

The German production

facilities in Norderstedt and

Moosburg are certified.

Jungheinrich fork lift

trucks meet European

safety requirements.

T_EJE 116/118/120_042014_en_UK_000