Julabo MV-4, MV-12, MV-6, MV-26, MW-6 User Manual

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Page 1
19511402.doc
Circulators
MV-4/ MV-6/ MV-12/ MV-26
MW-4/ MW-6/ MW-12/ MW-26
MW-Z
!
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Operating controls and functional elements
2
Congratulations!
You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the principles of operating and possibilities of our circulators. For optimum utilization of all functions, we recommend that you thoroughly study this manual prior to beginning operation.
Safety Warnings
Take care your unit is operated only by qualified persons. Make sure you read and understand all instructions and safety precautions listed in this manual before installing or operating your unit. If you have any questions concerning the operation of your unit or the information in this manual, contact JULABO. Performance of installation, operation, or maintenance procedures other than those described in this manual may result in a hazardous situation and may void the manufacturer's warranty. Transport the unit with care. Sudden jolts or drops may cause damages in the interior of the unit. Observe all warning labels. Never remove warning labels. Never operate damaged or leaking equipment. Never operate the unit without bath fluid in the bath. Always turn off the unit and disconnect the mains cable from the power source before performing any service or maintenance procedures, or before moving the unit. Always empty the bath before moving the unit. Never operate equipment with damaged mains power cables. Refer service and repairs to a qualified technician.
In addition to the safety warnings listed above, warnings are posted throughout the manual. These warnings are designated by an exclamation mark inside an equilateral triangle. Read and follow these important instructions. Failure to observe these instructions can result in permanent damage to the unit, significant property damage, personal injury or death.
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MV / MW
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TABLE OF CONTENTS
1. .Operating controls and functional elements....................................................... 4
2. .Quality Management System............................................................................... 6
3. .Unpacking and checking...................................................................................... 6
4. .Description ............................................................................................................ 6
5. .Preparations .......................................................................................................... 7
5.1. Installation.................................................................................................. 7
5.2. Bath liquids and tubing............................................................................. 7
5.3. Filling / draining......................................................................................... 8
5.4. Countercooling.......................................................................................... 9
5.5. Temperature application to external systems......................................10
5.6. Adjusting the pump flow......................................................................... 12
6. .Operating procedures ........................................................................................13
6.1. Power connection...................................................................................13
6.2. Switching on / Start - Stop.....................................................................13
6.3. Setting the temperatures.......................................................................15
6.4. Warning functions...................................................................................16
6.5. Setting the safety temperature (with shutdown function) ....................17
7. .Troubleshooting guide / Error messages.........................................................18
8. .Safety recommendations...................................................................................20
9. .ATC - Absolute Temperature Calibration.........................................................21
10. Configuration for counter-cooling ...............................................................22
11. Electrical connections..................................................................................23
12. Remote control.............................................................................................24
12.1. Setup for remote control........................................................................24
12.2. Communication with a PC or a superordinated data system............25
12.3. List of commands...................................................................................26
12.4. Status messages....................................................................................26
12.5. Error messages......................................................................................27
13. Cleaning the unit...........................................................................................28
14. Maintenance .................................................................................................28
15. Technical specifications..............................................................................29
16. EC Declaration of Conformity.....................................................................31
17. Warranty conditions .....................................................................................32
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Operating controls and functional elements
4
1. Operating controls and functional elements
!
5
6
7
9
10
11
12
1
2
3
4
8
14
15
16
20a1320b
Rear view
20a MV
Feed Return
20b MW Suction pump
Pressure pump
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MV / MW
5
1 Mains power switch, illuminated
2 Start / stop key
3 Working temperature T1
4 Working temperature T2
5 High temperature warning limit
6 Low temperature warning limit
7 Safety temperature
8 Adjustable excess temperature protection
(safety temperature)
9 MULTI-DISPLAY (LED) temperature indication
10 Cursors left/right
11 Edit keys (increase/decrease setting)
12 Enter key (store)
Indicator light - Alarm
Indicator light - Cooling (not operational)
Indicator light - Heating
13 Connector: alarm output
14
1
5
69
RS232C interface
15 Mains fuses, fuse holders
16 Mains power cable with plug
20a Pump connectors on MV
20b Pump connectors on MW
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Quality Management System
6
2. Quality Management System
The JULABO Quality Management System: Development, production and distribution of temperature application instruments for research and industries conform to the requirements according to DIN EN ISO 9001:1994-08.
Certificate Registration No. QA 051004008.
3. Unpacking and checking
Unpack the circulator and accessories and check for damages incurred during transit. These should be reported to the responsible carrier, railway, or postal authority, and a request for a damage report should be made. These instructions must be followed fully for us to guarantee our full support of your claim for protecting against loss from concealed damage. The form required for filing such a claim will be provided by the carrier.
4. Description
The JULABO circulators are suitable for temperature application to liquids in a bath tank. The main functional elements are the heater, circulation pump, and control electronics. An electronic proportional temperature control (PID characteristic) adapts the heat supplied to the thermal requirements of the bath.
Setting is rapid and simple using the keypad with its easy to learn symbols. Keypad is splash-proof, easily cleaned and ergonomically designed. The microprocessor technology allows four temperature values to be stored and indicated on the MULTI-DISPLAY (LED): working temperatures T1 and T2, high and low temperature warning limits.
The safety value for excess temperature protection, a safety installation independent from the control circuit, is adjustable on the front and visible on the MULTI-DISPLAY (LED).
The RS232C port permits modern process engineering without additional interface, directly on-line, from the circulator to your application equipment.
The circulator conforms to the safety requirements specified by DIN 12 876 (safety class III), as well as DIN 58 966, and the guideline for first voltage range EN 61010.
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5. Preparations
5.1. Installation
!
Heating circulators
Place the circulator in an upright position.
Bridge mounted circulator
Place the bath tank in an upright position. Adjust the bridge to width of the bath tank and
place it on the bath tank. Bridge is extendable from 310 mm to 660 mm.
5.2. Bath liquids and tubing
Operation with flammable bath liquids permitted.
Recommended bath liquids:
Bath liquids Temperature range Flash point fire point
Thermal M +50 °C ... 170 °C >275 °C >320 °C
Thermal H +50 °C ... 250 °C >280 °C >350 °C
deionized water 5 °C bis 80 °C
ATTENTION: The maximum permissible viscosity is 30 mm2 x s
-1.
No liability for use of other bath liquids!
Order No. Bath liquid
8 940 100 8 940 101 8 940 102 8 940 103
Thermal M Thermal M Thermal H Thermal H
10 liters container
5 liters container
10 liters container
5 liters container
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Preparations
8
Recommended tubing:
Temperature range
CR tubing Viton tubing
-20 °C to +120 °C
-50 °C to +200 °C
5.3. Filling / draining
Filling Take care that no liquid enters the interior of the
circulator.
Recommended maximum filling level with water as
bath liquid: 25 mm below the tank rim
Recommended maximum filling level with bath oils:
40 mm below the tank rim
ATTENTION: the volume of bath oils will increase due to thermal expansion when the bath temperature rises.
Exercise CAUTION when emptying hot bath liquids!
Draining
Press the mains switch to turn the circulator off.
Place the heating circulator near the rim of the table.
Use a suitable vessel as recipient for the bath liquid.
A drain plug is located on the front of the bath tank
that is unscrewed to drain the bath.
Remove the bridge mounted circulator from the bath
tank.
Empty the bath tank.
Store and dispose the used bath liquid according to the laws for environmental protection.
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5.4. Countercooling
25a
25b
25b
25a
For applications near the ambient temperature, the cooling coil must be connected to the water mains.
Using tubing, connect the cooling coil (25a) to the tap water supply, and lead the tap water in a sink through the return connector (25b).
A specific water flow rate of 130 ml/minute (MW) or 100 ml/minute (MV) is sufficient to compensate for the characteristic temperature.
By installing the MVS controller (26) and a solenoid valve (27), sudden temperature increases can be rapidly reversed by tap water flowing through the built-in cooling coil. Low water consumption: For applications requiring constant near-ambient temperature, tap water is only used in small amounts. Configuration see page 22.
Order No. Description 9 790 000 MVS controller 8 980 700 Solenoid valve, 220 V
26
27
25b25a
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Preparations
10
NOTE: Flow-through cooler Order No. Description
9 655 825 FD200 The FD200 is suitable as cooling device for liquids
in closed circuits (loops). This unit is integrated in the return flow circuit from the external system connected to a circulator, and continuously withdraws heat from the liquid.
5.5. Temperature application to external systems
Temperature application to external, closed systems.
The circulator is used for temperature application to external, closed systems (loop circuit) with simultaneous temperature application in the circulator bath.
24a
24b
Connecting the external system:
Unscrew the collar nut from the pump connector
(24a).
Slide the tubing onto the pump connectors for feed
and return flow (24a, 24b).
24a
24b
Unscrew the M 16 x 1 collar nuts on the pump
connectors (pressure pump 24a, suction pump 24b) with a 19 mm (3/4") wrench and remove the sealing disks. Using the collar nuts, screw on the tubing connection fittings delivered with the unit (8 mm or 12 mm in diameter) and tighten firmly.
Push on the tubings, and secure with tube clamps.
Attach the tubings to the connectors of the external
closed system, e.g., an instrument with a pressure­resistant temperature jacket or a temperature coil, and fasten with tube clamps to prevent slipping.
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Temperature application to external, open systems
K
S
D
H
S = Suction pump connection
D = Pressure pump connection
K = Float
H = Height adjustment
MW circulators are equipped with both a pressure and suction pump for external temperature application in open systems. Connections are to be made as described on page 10.
Differing flow rates of the pressure and suction pumps should be compensated. To maintain a constant liquid level, the JULABO "D+S" Level Adapter is recommended for the external bath tank. The flow rate of the pressure pump (24a) will be then regulated by a built-in float device. The liquid level may be changed by a height adjustment on the "D+S" Level Adapter.
Order No. 8 970 410 "D+S" Level Adapter
Note: If the liquid levels in the circulator bath and the external system are at different heights, overflowing must be prevented after the power has been turned off. Close off both connection tubings with standard pinchcocks or shut-off valves
Order No. Description 8 970 456 Shut-off valve (suitable up to +90 °C) 8 970 457 Shut-off valve (suitable up to +250 °C)
Fasten tubing to prevent slipping.
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Preparations
12
5.6. Adjusting the pump flow
1
2
The pump flow is pre-adjusted in the factory and can be modified to suit user requirements.
Using a screwdriver turn the screw (1)
anti-clockwise by 360 °.
Using flat pliers turn the marking of the
slide (2) to the desired position.
Tighten the screw.
Examples:
Internal applications in the bath
A 100 % internal bath circulation
(for large bath tanks)
B Reduced internal bath circulation
(for smooth surface of bath liquid)
External/internal applications
C 40 % external discharge,
60 % internal circulation (for large bath tanks)
D 80 % external discharge,
20 % internal circulation (for small bath tanks)
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6. Operating procedures
6.1. Power connection
Connect the unit only to a grounded mains power socket! We disclaim all liability for damage caused by incorrect line voltages!
Check to make sure that the line voltage matches the supply voltage specified on the identification plate.
Deviations of ±10 % are permissible.
6.2. Switching on / Start - Stop
Switching on: Turn on the mains power switch.
The unit performs a self-test. All segments of the 4-digit MULTI-DISPLAY (LED) and all indicator lights will illuminate.
Then the software version (example: n 1.2) appears. The display "OFF" or "r OFF" indicates the unit is ready to operate (standby mode).
The circulator enters the operating mode activated before switching the circulator off:
keypad control mode (manual operation) or remote control mode (operation via personal
computer).
Start: Press the start/stop key.
- The MULTI-DISPLAY (LED) indicates the actual bath temperature. (example: 21.0 °C)
- An illuminated indicator light in the "T1" or "T2" key indicates the activated working temperature.
Stop: Press the start/stop key.
The MULTI-DISPLAY (LED) indicates the message "OFF".
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Operating procedures
14
The unit also enters the safe operating state "OFF" or "r OFF after a mains power interruptance. The temperature values entered via the keypad remain in memory. With the circulator in keypad control mode, press the start/stop key to restart operation. With the circulator in remote control mode, the personal computer must first resend the parameters set via the interface before the circulator may be restarted.
NOTE:
The circulator has been configured and supplied by JULABO according to N.A.M.U.R. recommendations. This means for the start mode, that the unit must enter a safe operating state after a power failure (non-automatic start mode). This safe operating state is indicated by „OFF“ or „rOFF“, resp. on the MULTI­DISPLAY (LED). A complete shutdown of the main functional elements such as heater and circulation pump is effected simultaneously. Should such a safety standard not be required, the AUTOSTART function (automatic start mode) may be activated, thus allowing the start of the circulator directly by pressing the mains power switch or using a timer.
Automatic / non-automatic start mode
Activating/deactivating AUTOSTART
Keep depressed enter and the start/stop
key
and turn on the circulator with the mains
power switch.
For a short while the MULTI-DISPLAY indicates the effective start mode:
AUTOSTART on.
AUTOSTART off.
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Warning:
For supervised or unsupervised operation with the AUTOSTART function, avoid any hazardous situation to persons or property. The circulator does no longer conform to N.A.M.U.R. recommend­ations.
Take care you fully observe the safety and warning functions of the circulator.
6.3. Setting the temperatures
Setting the working temperature "T1":
Press the setpoint key .
The indicator light blinks and the value previously set appears on the MULTI-DISPLAY (LED).
Use the cursor keys to move left or right
on the display until the numeral you wish to change is blinking.
Use the increase/decrease arrows to
change the selected numeral (-, 0, 1, 2, 3, ... 9).
Press enter to store the selected value
(example: 37.0 °C).
The working temperature is maintained constant after a short heat-up time (e. g. 37.0 °C).
Setting the working temperature "T2":
 Press the setpoint key .  Same procedure  as with "T1"  (example: 25.0 °C).
Selecting the working temperature:
Press the setpoint key or and then enter
.
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Operating procedures
16
6.4. Warning functions
)) )) ))
More protection for your samples in the bath! An audible signal sounds in intervals when the actual temperature value exceeds one of the set limits (patented).
Setting the high temperature limit:
Press the key .
The indicator light blinks and the value previously set appears on the MULTI-DISPLAY (LED).
Use the cursor keys to move left or right
on the MULTI-DISPLAY (LED) until the numeral you wish to change is blinking.
Use the edit keys to increase or decrease
the numeral value (-, 0, 1, 2, 3, ... 9).
Press enter to store the value
(example: 39.0 °C).
Setting the low temperature limit:
Press the key . Follow the instructions for
(example: 35.0 °C).
Note: The warning functions will only be triggered when the actual bath temperature, after start from the „OFF“ or „rOFF“ mode, lies within the set limits for 3 seconds.
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6.5. Setting the safety temperature (with shutdown function)
!
+
))))
(excess temperature protection / low liquid level protection)
These safety installations are independent of the control circuit. When the temperature of the bath liquid has reached the safety temperature or the liquid level is insufficient, a complete shutdown of the heater and pump is effected.
The alarm is indicated by optical and audible signals (continuous tone) and on the MULTI-DISPLAY (LED) appears the error message "Error 01".
1. Excess temperature protection
Press the key to indicate the safety temperature value
on the MULTI-DISPLAY and using a screwdriver simultaneously turn the setting screw to the desired value (example: 50 °C).
Setting range: 20 °C to 210 °C in 2 °C steps Recommendation:
Set the safety temperature at 5 to 10 °C above the working temperature setpoint.
Example: Setting the warning functions and
the safety temperature
t
°C
3937352050
2. Low liquid level protection
This device is triggered when the float reaches a fixed
minimum liquid level.
The excess temperature protection should be set at least 20 °C below the fire point of the bath liquid used.
In the event of wrong setting there is a fire hazard! We disclaim all liability for damage caused by wrong settings!
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Troubleshooting guide / Error messages
18
7. Troubleshooting guide / Error messages
!
+
Whenever the microprocessor electronics registers a failure, a complete shutdown of the heater and circulation pump is
performed. The alarm light " " illuminates and a continuous signal tone sounds.
Cause Remedy
The circulator is operated
without bath liquid, or the liquid level is insufficient.
Replenish the bath
tank with the bath liquid.
Tube breakage has occured
(insufficient filling level due to excessive bath liquid pumped out).
Replace the tubing and
replenish the bath tank with the bath liquid.
The float is defect (e. g., because
damaged in transit).
Repair by authorized
JULABO service personnel.
The safety temperature value lies
below the working temperature setpoint.
Set the safety
temperature to a higher value.
A heat reaction or sudden
temperature increase, e.g. caused by an exothermic chemical reaction or by the immersion of preheated samples.
Set the safety
temperature to a higher value.
After eliminating the malfunction, press the mains power switch off and on again to cancel the alarm state.
The wires of the working temperature sensor are interrupted
or short-circuited.
Defect of the working or safety temperature sensor.
The difference between the working temperature and safety sensors is above 25 °C.
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  other errors  
After eliminating the malfunction, press the mains power switch off and on again to cancel the alarm state. If the unit cannot be returned to operation, contact an authorized JULABO service station.
If the error message "Configuration Error" appears, contact an authorized JULABO service station.
Disturbances that are not indicated.
Pump motor overload protection
The pump motor is protected against overloading.
After a short cooling interval, the motor will automatically start running.
Mains fuses
The mains fuses on the rear of the unit may easily be
exchanged as shown on the left.
(Fine fuse T 10.0 A, dia. 5 x 20 mm)
Only use fine fuses with a nominal value as specified.
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Safety recommendations
20
8. Safety recommendations
Follow the safety recommendations to prevent damage to persons or property. Further, the valid safety instructions for working places must be followed.
Connect the unit only to a grounded mains power socket!
Observe the flash point of the bath medium used.
The excess temperature protection should be set at least 20 °C below the fire point.
Pay attention to the thermal expansion of bath oil during heating
to avoid overflowing of the liquid.
Prevent water from penetrating into the hot bath oil.
Some parts of the bath cover and the pump connections may
become extremely warm during continuous operation. Therefore, exercise particular caution when touching these parts.
Exercise caution when emptying hot bath liquids!
Observe the limited working temperature range when using plastic
bath tanks.
Employ suitable connecting tubing.
Make sure that the tubes are securely attached.
Avoid sharp bends in the tubing, and maintain a sufficient distance
from surrounding walls.
Regularly check the tubing for material defects (e.g. for cracks).
Before cleaning the unit, disconnect the power plug from the
mains socket.
Recommendation:
When you have finished the application, it is recommended to keep on circulating the liquid in the bath or the external system for some time. Simultaneously set the working temperature to +20 °C to allow the temperature in the system to decrease slowly. Thus fractional over-heating of the bath liquid is prevented.
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9. ATC - Absolute Temperature Calibration
Circulator (T
T
)
Measuring point (TM)
ATC serves to compensate a temperature difference that might occur between circulator and a defined measuring point in the bath tank because of physical properties.
The difference temperature is determined (ΔT= T
M
- T
T
)
and stored as correcting factor (example ΔT = -0.2 °C).
Measuring point (T
M
)
Press the cursor key and enter at the same time. The MULTI-DISPLAY (LED) indicates "Atc0".
With the edit keys select "Atc1" and then press
enter .
Using the cursor keys and the edit keys
set the correcting factor (example -0.20 °C) and then press
enter .
 Press and at the same time.
The temperature on the measuring point rises to a temperature of 37.0 °C and is indicated on the MULTI-DISPLAY (LED).
Note:
The correcting factor always affects the actual working temperature, even if this is set via the interface.
The ATC function stays activated until resetting to 00.00 °C.
Recommendation: In case a calibrated temperature measuring instrument is used, the ATC function allows the circulator to be used as testing instrument according to DIN/ISO 9000.
Page 22
Configuration for counter-cooling
22
10. Configuration for counter-cooling
Software version number
Model combination
The basic circulator is supplied factory-prefitted with software, e.g. version n 3.0, providing the configuration for a heating circulator.
In case the circulator is to be assembled with a JULABO solenoid valve controller (MVS see page 9) or a JULABO refrigerated bath, a new configuration must be performed.
1. Connect the 5-pole control cable between the
connectors " ALARM" and secure attachment.
2. Connect the mains power cables of the circulator and solenoid valve controller to grounded mains power sockets. Turn on both mains switches.
3. The unit performs a self-test. Then "CErr" is indicated on the MULTI-DISPLAY and the red indicator light "ALARM" illuminates.
4. Press enter to confirm the message "CErr". The display indicates "OFF" and the indicator light "ALARM" goes out.
5. Select the initialization level by pressing simultaneously the keys , and .
The value last entered („In 0“) is indicated.
6. By pressing the key set the last digit of the parameter to indicate „In 3“ for use of an MVS controller.
Model combination Value using refrigerated bath type „F“ (e. g. F34) In 2 using MVS controller or refrigerated bath type „FP“ In 3
7. Now press enter to confirm and to finish initialization.
The new configuration is indicated during the self-test (example n 3.3).
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11. Electrical connections
/ ALARM connector
The " ALARM" connector may be used as output for alarm messages.
Circuit: Operation = relay powered
Alarm = relay not powered
Pin assignment: Pin 1: +24 V (max. current 25 mA)
Pin 2: 0 V Pin 3: Alarm relay Pin 4: Reserved - do not use! Pin 5: Cooling pulse
RS232C serial interface
This port can be used to connect a computer with an RS232C cable for remote control of the circulator.
RS232C
Pin assignments: Pin 2 RxD Receive Data
Pin 3 TxD Transmit Data Pin 5 0 VD Signal GND Pin 6 DTR Data terminal ready Pin 7 RTS Request to send Pin 8 CTS Clear to send
Interface correspondence:
Circulator Computer Circulator Computer
9-pole 25-pole 9-pole 9-pole Pin 2 RxD Pin 2 TxD Pin 2 RxD Pin 3 TxD Pin 3 TxD Pin 3 RxD Pin 3 TxD Pin 2 RxD Pin 5 GND Pin 7 GND Pin 5 GND Pin 5 GND Pin 6 DTR Pin 6 DSR Pin 6 DTR Pin 6 DSR Pin 7 RTS Pin 5 CTS Pin 7 RTS Pin 8 CTS Pin 8 CTS Pin 4 RTS Pin 8 CTS Pin 7 RTS
Use shielded cables only.
Page 24
Remote control
24
12. Remote control
12.1. Setup for remote control
RS232C
Interface parameters for the circulator are adjusted at configuration level.
Enter or exit the configuration level by pressing the left arrow
and enter at the same time.
The menu item "Atc" appears on the MULTI-DISPLAY
(LED). After pressing the cursor key , the second menu item "REMOTE" is indicated. The interface parameters cannot be adjusted unless the display reads "r 0".
Adjusting interface parameters:
Example: changing the baud rate.
Using the arrow keys move the cursor to the
desired menu. The actual parameter is displayed (example: "br 24" = 2400 bauds).
With the up and down arrows change the
number to the desired parameter (example: 4800 bauds). The changed numerals are blinking.
The new parameter is stored in memory by pressing enter
.
Adjustable interface parameters
REMOTE 0 = keypad control mode
1 = remote control mode via RS232C
BAUDRATE 12 = 1200 bauds
24 = 2400 bauds 48 = 4800 bauds * 96 = 9600 bauds
PARITY 0 = no parity
1 = odd parity 2 = even parity *
HANDSHAKE
0 = Protocol Xon/Xoff (software handshake) 1 = Protokol RTS/CTS (hardware handshake) *
Data bits: 7; Stop bits: 1*
(* Factory setting )
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Like all parameters which can be entered through the keypad, interface parameters are stored in memory even after the circulator is turned off.
12.2. Communication with a PC or a superordinated data system
Suitable terminal programs for communicating with a PC are:
MS-Windows - TERMINAL.EXE (included with MS-Windows). MS-DOS - Procomm Plus, Datastrom Technologies. MS-DOS - Norton Utilities.
If the circulator is put into remote control mode via the configuration level, the display will read "r OFF" = REMOTE STOP.
The circulator is now operated via the computer. In general, the computer (master) sends commands to the
circulator (slave). The circulator sends data (including error messages) only when the computer asks for it.
A transfer sequence consists of:
command
space (; Hex: 20)
parameter (the character separating decimals in a
group is the period)
end of file (; Hex: 0D)
The commands are divided into in or out commands. in commands: asking for parameters to be displayed out commands: setting parameters
The out commands are valid only in remote control mode.
Examples:
Command to set the working temperature T1 to 55.5 °C:
out_sp_00 ⇔ 55.5↵
Command to ask for the working temperature T1:
in_sp_00
Response from the circulator:
55.5
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Remote control
26
12.3. List of commands
Command Parameter Response of circulator
version none Number of software version (V X.xx)
status none Status message, error message (see below)
out_mode_01 0
Use working temperature "T1" *
out_mode_01 1
Use working temperature "T2" *
out_mode_05 0 Stop the circulator = r OFF
out_mode_05 1 Start the circulator
out_sp_00 xxx.x Set working temperature "T1"
out_sp_01 xxx.x Set working temperature "T2"
out_sp_02 xxx.x
Set high temperature warning limit
out_sp_03 xxx.x
Set low temperature warning limit
.
in_sp_00 none Ask for working temperature "T1"
in_sp_01 none Ask for working temperature "T2"
in_sp_02 none
Ask for high temperature warning limit
.
in_sp_03 none
Ask for low temperature warning limit
.
in_pv_00 none Ask for actual bath temperature
in_pv_01 none Ask for the heater wattage being used
12.4. Status messages
Message Description
00 MANUAL STOP Circulator in "OFF" state
01 MANUAL START Circulator in keypad control mode
02 REMOTE STOP Circulator in "r OFF" state
03 REMOTE START Circulator in remote control mode
(* see "Note" on page 21).
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12.5. Error messages
Message Description
-01 TEMP / LEVEL ALARM Safety temperature or low liquid level alarm
-03 EXCESS TEMPERATURE
WARNING
High temperature warning " "
-04 LOW TEMPERATURE
WARNING
Low temperature warning " "
-05 TEMPERATURE
MEASUREMENT ALARM
Error in measuring system
-06 SENSOR DIFFERENCE
ALARM
Sensor difference alarm. Working temperature and safety sensors report a temperature difference of more than 25 °C.
-07 I2C-BUS WRITE ERROR
-07 I2C-BUS READ ERROR
-07 I2C-BUS READ/WRITE
ERROR
Internal error
-08 INVALID COMMAND Invalid command
-10 VALUE TOO SMALL Entered value too small
-11 VALUE TOO LARGE Entered value too large
-12 WARNING : VALUE EXCEEDS
TEMPERATURE LIMITS
Value lies outside the adjusted range for the high and low temperature warning limits. But value is stored.
-13 COMMAND NOT ALLOWED
IN CURRENT OPERATING MODE
Invalid command in current operating mode
Page 28
Cleaning the unit
28
13. Cleaning the unit
Before cleaning the unit, disconnect the power plug from the mains socket!
For cleaning the bath tank and the immersed parts of the circulator, use low surface tension water (e.g., soap suds). Clean the outside of the unit using a wet cloth and low surface tension water.
Prevent humidity from entering into the circulator.
14. Maintenance
The circulator is designed for continuous operation under normal conditions. Periodic maintenance is not required.
The tank should be filled only with a bath liquid recommended by JULABO. To avoid contamination, it is essential to change the bath liquid from time to time.
Repairs Before asking for a service technician or returning a JULABO
circulator for repair, please contact an authorized JULABO service station.
When returning a unit, take care of careful and adequate packing. JULABO is not responsible for damages that might occur from insufficient packing.
JULABO reserves the right to carry out technical modifications with repairs for providing improved performance of a unit.
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MV / MW
29
15. Technical specifications
MV MW-Z MW
-4/-6/-12/-26 -4/-6/-12/-26
Working temperature range °C 40 ... 200 25 ... 200 45 ... 200 with tap water cooling °C 20 ... 200 20 ... 200 20 ... 200
Temperature stability ±0.01 °C
Temperature selection digital via keypad indication on MULTI-DISPLAY (LED) remote control via personal computer indication on monitor
Temperature indication MULTI-DISPLAY (LED) Resolution 0.1 °C
ATC - Absolute Temperature Calibration ±3 °C
Temperature control PID
Working temperature sensor Pt 1000 Safety temperature sensor Pt 1000
Heater wattage 2000 W (at 230 V)
or 1000 W (at 115V)
Pressure pump: pressure, max. at 0 liter 340 mbar 340 mbar 340 mbar discharge, max. at 0 bar 15l/min 20 l/min 20 l/min
Suction pump: suction, max. at 0 liter 220 mbar 220 mbar discharge, max. at 0 bar 14 l/min 14 l/min
Electrical connections Alarm output 24-0 V DC / max. 25 mA Computer interface RS232C
Ambient temperature 5 °C ... 40 °C
Mains power connection ±10 % 230 V / 50 Hz
or 115 V / 60 Hz
Total power consumption
(at 230 V) W 2100 2150 2150 (at 115 V) W 1100 1150 1150
All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C Technical changes without prior notification reserved.
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Technical specifications
30
Bridge mounted circulator MW-Z
Usable immersion depth from 90 to 145 mm
Overall dimensions (WxDxH) 320x170x320 mm
Weight 5.5 kg
Heating circulators MV/MW-4 MV/MW-6
Bath opening mm 130x150 130x150
Bath depth mm 150 200
Filling volume liters 3 ... 4.5 4.5 ... 6
Overall dimensions mm 210x410 210x410
(WxDxH) x370 x430
Weight kg 9 / 9 14
Heating circulators MV/MW-12 MV/MW-26
Bath opening mm 220x150 220x300
Bath depth mm 200 200
Filling volume liters 7.5 ... 12 18 ... 26
Overall dimensions mm 300x410 360x610
(WxDxH) x450 x450
Weight kg 15 20
Safety Installations (DIN 12876) Excess temperature protection adjustable from 20 to 210 °C Low liquid level protection float switch Safety class III Supplementary safety installations: High temperature warning function optical + audible (in intervals) Low temperature warning function optical + audible (in intervals) Supervision of the working sensor plausibility control Reciprocal sensor monitoring between working and safety sensors difference >25 °C Alarm indication optical + audible
Standards:
EMC regulations EN 61326 Guideline for first voltage range EN 61010-1, EN 61010-2-010
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MV / MW
31
16. EC Declaration of Conformity
The following unit complies with the essential safety requirements outlined by the EC Directives concerning the guidelines for electromagnetic compatibility (89/336/EEC) and for the low voltage regulations (73/23/EEC).
Circulator: MV, MW
This unit is manufactured in compliance with the following guidelines
electrical equipment for control technology and laboratory application – EMC requirements outlined by
EN 61326
safety regulation for electrical devices for measuring, control and laboratory application specified by
EN 61010
Julabo Labortechnik GmbH Eisenbahnstr. 45 D-77960 Seelbach / Germany
G. Juchheim, Managing Director
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Warranty conditions
32
17. Warranty conditions
JULABO Labortechnik GmbH warrants its products against defects in material or in workmanship, when used under appropriate conditions and in accordance with appropriate operating instructions for a period of no less than
ONE YEAR
Extension of the warranty period – free of charge
With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up to 24 months or 10.000 working hours; which ever is achieved first.
To apply for this extended warranty the user must register the unit on the Julabo web site www.julabo.de, indicating the serial no. The extended warranty will apply from the date of Julabo Labortechnik GmbH’s original invoice.
Julabo Labortechnik GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.
Any other compensation claims are excluded from this guarantee.
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