Julabo 9032706.33.CSA/UL, 9032706.02, 9032713.N1.02, 9032713.N1.33, MS-1000FW User manual

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Bridge-mounted circulators, circulators, refrigerated circulators
Original operating manual
1.950.1700.en.V05 05/2022
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Contents
Foreword ............................................................................................. 8
2 About this manual .............................................................................. 9
2.1 Original JULABO spare parts .......................................................... 9
2.2 Accessories ..................................................................................... 9
2.3 Warnings ....................................................................................... 10
2.4 Symbols used ................................................................................ 11
3 Intended use ..................................................................................... 11
4 Safety ................................................................................................. 12
4.1 General Safety Instructions for the operating company ................ 12
4.2 General Safety Instructions for the operator ................................. 12
4.3 General Safety instructions for device operation .......................... 13
4.4 Safety symbols .............................................................................. 13
4.5 Safety function ............................................................................... 14
5 Product description.......................................................................... 15
5.1 Product overview ........................................................................... 15
5.2 Function description ...................................................................... 15
5.3 Operating and functional elements ............................................... 16
5.4 Interfaces ....................................................................................... 17
5.4.1 Connection of Pt100 temperature sensor ................................ 17
5.4.2 Stakei output ............................................................................ 18
5.4.3 RS232/RS485 interface ........................................................... 19
5.4.4 Ethernet interface ..................................................................... 20
5.5 Analog interfaces (accessories) .................................................... 20
5.5.1 Alarm output ............................................................................. 20
5.5.2 REG/EPROG socket ................................................................ 21
5.5.3 Standby input ........................................................................... 22
5.6 Operating interface ........................................................................ 23
5.6.1 Softkeys and status icons ........................................................ 24
5.6.2 Explanation of abbreviated terms............................................. 24
5.7 Alarm messages ............................................................................ 25
5.8 Operator Messages ....................................................................... 26
5.9 Main menu ..................................................................................... 26
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5.9.1 Adjust safety menu ................................................................... 27
5.9.2 Menu Determine thermodynamics ........................................... 27
5.9.3 Menu Connect unit ................................................................... 27
5.9.4 Menu Use programmer ............................................................ 28
5.9.5 Record data menu .................................................................... 28
5.9.6 Install unit menu ....................................................................... 28
5.9.7 Settings menu .......................................................................... 28
5.9.8 Unit account menu ................................................................... 29
5.9.9 Service menu ........................................................................... 29
5.9.10 Menu About .............................................................................. 29
5.10 Technical data ............................................................................... 30
5.10.1 Material of parts that come into contact with the medium ........ 32
5.10.2 Technical data for refrigerated circulators ................................ 33
5.10.3 Bath fluids ................................................................................. 41
5.10.4 Hoses ....................................................................................... 42
6 Transport and installation ............................................................... 43
6.1 Transporting the device ................................................................. 43
6.2 Install the device at the operating location .................................... 44
7 Initial operation ................................................................................. 45
7.1 Mounting the circulator .................................................................. 45
7.1.1 Mount bridge mounted circulator .............................................. 45
7.1.2 Mount heating or refrigerated circulator ................................... 46
7.2 Connect the device to the power supply ....................................... 47
7.2.1 Connect bridge mounted or heating circulator ......................... 47
7.2.2 Connect refrigerated circulator ................................................. 48
7.3 Connecting an external system ..................................................... 49
7.3.1 Connect an external system with screw connections .............. 50
7.3.2 Connect an external system with barbed fittings...................... 51
7.4 Switch on the device and set the language ................................... 52
7.5 Set high temperature safety function ............................................. 53
7.6 Fill device ....................................................................................... 54
7.7 Set up power supply for the refrigerated circulator ....................... 54
7.8 Set chiller mode ............................................................................. 55
7.9 Set limit values .............................................................................. 55
7.9.1 Set temperature warning limits ................................................. 55
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7.9.2 Adjusting setpoint limits ............................................................ 56
7.9.3 Adjusting actual value limits ..................................................... 56
7.9.4 Band limit for external control ................................................... 56
7.9.5 Setting band limit ...................................................................... 57
7.10 Connect external temperature sensor ........................................... 58
8 Operation ........................................................................................... 59
8.1 Switch on the unit .......................................................................... 59
8.2 Switch off the unit .......................................................................... 59
8.3 Start temperature control application ............................................ 59
8.4 Basic settings ................................................................................ 60
8.4.1 Set language ............................................................................ 60
8.4.2 Change language to English .................................................... 60
8.4.3 Set date and time ..................................................................... 60
8.4.4 Activate autostart function ........................................................ 61
8.4.5 Set physical units ..................................................................... 61
8.5 Unit account .................................................................................. 61
8.5.1 Change password .................................................................... 62
8.5.2 Defining user-dependent settings ............................................ 62
8.5.3 Defining user-independent presets .......................................... 63
8.5.4 Log in user ................................................................................ 63
8.5.5 Log out user ............................................................................. 63
8.5.6 Lock the device ........................................................................ 64
8.5.7 Set inactivity timer .................................................................... 64
8.5.8 Reset settings........................................................................... 65
8.6 Record data ................................................................................... 65
8.6.1 Record measurement data ....................................................... 65
8.6.2 Reading out blackbox data ....................................................... 66
8.6.3 Displaying alarm memory ......................................................... 66
8.7 Thermodynamics ........................................................................... 67
8.7.1 Control parameter .................................................................... 67
8.7.2 Optimizing temperature curves ................................................ 68
8.7.3 Adjust controller ....................................................................... 69
8.7.4 Limit cooling capacity and heating capacity ............................. 69
8.7.5 Adjust pump ............................................................................. 69
8.8 Remote control device ................................................................... 70
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8.8.1 Remote control device using USB interface ............................. 70
8.8.2 Set RS232 interface parameters .............................................. 70
8.8.3 Remote control device using RS232 interface ......................... 71
8.8.4 Remote control device using RS485 interface ......................... 71
8.8.5 Set EPROG input ..................................................................... 72
8.8.6 Set external setpoint values ..................................................... 73
8.8.7 Set up actuating variable .......................................................... 73
8.8.8 Request device status .............................................................. 74
8.9 Watchdog function ......................................................................... 74
8.10 Working with the programmer ....................................................... 75
8.10.1 Setting the timer ....................................................................... 75
8.10.2 Creating and editing a temperature control profile ................... 76
8.10.3 Import temperature control profile ............................................ 76
8.10.4 Export temperature control profile ............................................ 77
8.10.5 Delete temperature control profile ............................................ 77
8.10.6 Profile series setup ................................................................... 78
8.10.7 Activate programmer ................................................................ 78
8.11 Configure signal outputs ................................................................ 79
8.11.1 Set up Stakei outlet .................................................................. 79
8.11.2 Configure signal outputs of the REG/EPROG plug .................. 79
8.11.3 Configure alarm outputs ........................................................... 80
8.12 Activating stand-by input ............................................................... 80
8.13 Adjusting the temperature sensor (ATC) ....................................... 81
8.13.1 Adjust internal temperature sensor .......................................... 81
8.13.2 Adjust the internal temperature sensor -
multi-point calibration ............................................................... 82
8.13.3 Adjust external temperature sensor ......................................... 82
8.14 Device Reset ................................................................................. 83
9 Maintenance ...................................................................................... 84
9.1 Check safety symbols.................................................................... 84
9.2 Check the functionality of high temperature cut-off ....................... 84
9.3 Test the low liquid level safety function ......................................... 84
9.4 Replace detachable power cord .................................................... 85
9.5 Check and replace fuse ................................................................. 85
9.6 Emptying ........................................................................................ 86
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9.7 Clean device .................................................................................. 86
9.8 Device storage .............................................................................. 87
9.9 Technical Service .......................................................................... 87
9.10 Warranty ........................................................................................ 88
10 Disposal ............................................................................................. 88
10.1 Device disposal ............................................................................. 88
11 EC Declaration of Conformity ......................................................... 89
12 UK Declaration of Conformity ......................................................... 90
13 Appendix ........................................................................................... 91
13.1 Interface commands ...................................................................... 91
13.1.1 IN commands ........................................................................... 92
13.1.2 OUT commands ....................................................................... 95
13.1.3 Status commands .................................................................... 98
13.1.4 Status messages ...................................................................... 98
13.2 Alarms and Warnings .................................................................... 99
13.3 Modbus TCP/IP register .............................................................. 103
13.3.1 Data type ................................................................................ 103
13.3.2 Feedback on invalid entries ................................................... 103
13.3.3 Function codes ....................................................................... 104
13.3.4 Holding registers .................................................................... 104
13.3.5 Input register .......................................................................... 107
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Foreword
1 Foreword
Congratulations!
You have made an excellent choice. JULABO would like to thank you for the trust you have placed in our company
and products. This operating manual will help you become acquainted with the use of our
units. Read the operating manual carefully. Keep the operating manual handy at all times.
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2.4 Symbols used
Various symbols are used throughout this manual to aid reading comprehension. This list describes the symbols used.
Tools needed for the following approach Prerequisite to be met for the following procedure
1. Numbered action steps Interim result for individual action steps Additional note for individual action steps Final result of a procedure <> Terms in angle brackets denote control menu [] Terms in square brackets denote keys, softkeys and buttons
3 Intended use
This section defines the purpose of the unit so that the operator can operate the unit safely and avoid misuse.
JULABO circulators are laboratory devices that are designed for temperature control applications with liquid media in a bath tank or with a cooling machine. An external loop circuit can be connected to the pump connectors so that the temperature of the bath media can be kept constant.
Only use the device if it is in technically perfect condition and only use it in accordance with its intended use. Be aware of safety issues or hazards and comply with the operating manual! In particular, always immediately rectify faults that could impair safety!
The circulators are not suitable for direct temperature control application of food, other consumables or pharmaceutical or other medical products.
The devices are not suitable for use in an explosive environment. The devices are not intended for use in living areas. They may cause interference
with radio reception.
Intended use
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Safety
4 Safety
4.1 General Safety Instructions for the operating company
This section outlines the General Safety Instructions that must be observed by the operator to ensure safe operation.
• The operator is responsible for the qualifications of its operating personnel.
• The operator must ensure that the operating personnel has been instructed in use of the device.
• The device operators must receive regular training about the dangers involved in their work and measures to prevent such dangers.
• The operator must ensure that persons entrusted with the operation, installation and maintenance have read and understood the operating manual.
• The device may only be configured, installed, maintained and repaired by trained personnel with appropriate qualifications.
• If hazardous substances or substances that may become hazardous are used, the device may only be used by personnel who are qualified to handle these substances and the device.
• The operator must ensure that the device is checked for safety and functionality at regular and usage-related intervals.
• The operator must ensure that the mains supply has a low impedance to prevent influencing other devices powered by the same supply.
4.2 General Safety Instructions for the operator
This section outlines the General Safety Instructions that must be observed by the user to ensure safe operation.
• Read the operating manual before initial operation
• The device may only be connected to mains power outlets with a protective earth (PE)
• The mains plug is a safe insulator of the power supply grid and must be freely accessible at all times
• Do not start the device if it has a damaged power cable
• Do not operated damaged devices
• Only mount the circulator in suitable bath tanks or refrigeration units
• When connecting to external devices, observe the respective assembly instructions, connection assignment of the plugs and technical data for the products
• Observe the safety symbols on the device.
• Do not remove safety symbols
• Have all service and repair work carried out by authorized specialists only
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Safety
4.5 Safety function
Technical protective devices provide for safe operation. If a safety function is triggered, the operator is alerted with a message on the display and an acoustic signal.
Adjustable high temperature cut-off
The high temperature cut-off prevents overheating of the heater.
• If the temperature of the working temperature reaches the set protective temperature, an error message appears on the display. The pump and heater are switched off. A restart is required.
Overheating protection
The overheating protection prevents overheating of the heater.
• The protective mechanism is triggered when the device recognizes a temperature difference of more than 20 K between the working temperature sensor and the safety temperature sensor. Am error message appears on the display. A restart is required.
Low liquid level protection
A level switch recognizes when the bath fluid fill level in the bath tank is too low. The device has a two-stage warming system to prevent overheating of the heater or dry running of the pump.
• The low liquid level warning is triggered when the liquid level in the bath tank is about half the full level. A warning message appears on the display. The bath fluid should be topped up.
• The low liquid level alarm is triggered when the float reaches its lower limit stop. The device switches off the pump and heater. A continuous signal tone sounds. A warning message appears on the display. A restart is required.
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5 Product description
5.1 Product overview
Circulators can be combined with various baths and cooling machines.
Bridge mounted circulator
Heating circulator Refrigerated circulator
Product description
MAGIO MS-Z: Circulator with extendable telescopic bridge for mounting on open bath tanks
Circulator with closed stainless steel bath tank. Example: MAGIO MS-BC4 for temperature control applications in the bath or externally
5.2 Function description
This section describes the function of the device.
The circulators are used for internal and external temperature control, and depending on the device combination and accessories used can work in a temperature range between -50 °C and +300 °C.
When mounted on a bath tank the circulator is a heating circulator, when combined with a cooling machine it is a refrigerated circulator.
Circulator with cooling machine. Example: MAGIO MS-600F for standard temperature applications
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Product description
5.4.4 Ethernet interface
The device can be connected to a network or directly connected to a PC using the Ethernet interface.
5.5 Analog interfaces (accessories)
The module with analogue interfaces can be ordered as an accessory.
Slot with analogue connections
[1] Alarm output [2] REG/EPROG plug [3] Standby input
5.5.1 Alarm output
The alarm output is a potential-free changeover contact, through which an externally connected circuit can be switched.
Alarm output diagram
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Product description
5.5.3 Standby input
With the standby socket the device can be put in standby mode using an external signal transmitter.
Standby socket diagram
[1] External contact, e.g. switch [2] Pin 3 [3] Pin 1 [4] Pin 2
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5.6 Operating interface
The device is operated by touchscreen. When it is switched on, the display shows the home screen. Sideways swiping or pressing the side arrows allows selection between three different home screen presentations.
Home screen
[1] Softkey [Settings] accesses the <Main menu> [2] Internal/external control display [3] Display of current internal/external temperature, display off in
standby mode
[4] Temperature sequence setpoint temperature/current temperature
internal and external [5] Status USB [6] Status Ethernet [7] User logged in [8] Operation locked [9] Quick access programmer (with active programmer) [10] Status display programmer (with active programmer) [11] Display of current performance parameters [12] Softkey [Setpoint adjustment], display of specified setpoint temperature [13] Date/time [14] Fluid level display
Product description
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Product description
Warning:
In the event of a warning, the temperature control application is not interrupted. A warning message with an orange background is displayed. A signal tone is emitted at intervals. The acoustic signal can be deactivated by pressing the central controller. If the underlying cause of the warning is remedied, the signal tone ceases. Depending on the cause, warnings may cease automatically after a period of time, e.g. when the device cools down.
5.8 Operator Messages
Operator messages are informal messages that inform the operator about status changes of the device.
Display of operator message
Operator messages are shown on a blue background. They provide information about the operating states of individual units on the Home screen. Status messages from a connected cooling machine are also displayed as operator messages.
5.9 Main menu
With the softkey [Settings] on the home screen, you can call up the Main menu. The Main menu is divided into menu options, which respectively contain more submenus or in which settings can be specified. With the softkey [Close] you can always get back to the home screen.
The <Main menu> is divided into the following menu options:
• Adjust safety
• Determine thermodynamics
• Connect unit
• Use programmer
• Record data
• Install unit
• Settings
• Unit account
• Service
• About
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5.9.1 Adjust safety menu
In the menu <Adjust safety> limit values are set to define a range for safe process flow.
• Enabling/disabling autostart
• Setting pump mode
• Setpoint limits: Setting of the upper and lower limits for temperature
setpoint as well as the maximum pump performance
• Temperature limits: High temperature cut-off. Setting alarm and warning
limits, band limits and internal temperature limits in the case of external
control
5.9.2 Menu Determine thermodynamics
In the menu <Determine thermodynamics> the control parameters for a temperature sequence are defined and the pump performance set.
Adjust controller:
• Setting for the control parameters for internal or external control
• Definition of the control behavior Adjust pump:
• Setting pump output Adjust limits:
• Specification of the limit values for heating capacity and cooling capacity
5.9.3 Menu Connect unit
The device can be connected to a PC and remotely controlled via the USB interface, the RS232/RS485 interface or via Ethernet. In addition to this, analog interfaces of external programmers can also be connected. In the menu <Connect unit> parameters for remote control mode can be set.
• Setting up remote control
• Interfaces
• Watchdog function
• Start up behavior
• External setpoint
• Actuating variable
Product description
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Product description
5.9.4 Menu Use programmer
The menu <Use programmer> is used to program temperature curves, which can be called up according to definable rules.
• Activate programmer: Set the start time, setpoint, final state, duration and number of runs of a temperature control application. Programming profile series
• Manage profile: Creating, managing, importing and exporting profiles. Graphical display of individual profile courses
5.9.5 Record data menu
The device can record data on an external storage medium. The menu <Record data> defines the conditions for this and starts recording. The recorded data
can be used for subsequent evaluation.
• Recording measurement data
• Reading out blackbox data
Reading out the alarm memory
5.9.6 Install unit menu
In the menu <Install unit> several basic settings are specified. Depending on the device constellation, not all menu functions are available.
• Adjust external temperature sensor
• Import and export device settings
• Reset unit
• Set power supply
• Set chiller mode
5.9.7 Settings menu
In the menu <Settings> the fundamental device settings are specified.
• Setting language
• Setting date and time
• Setting physical units
• Configuration of Home screen
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5.9.8 Unit account menu
Access rights are managed in the <Unit account> menu.
• Log in and out of the device
• Lock the device
• Set inactivity timer
• Access rights for basic and advanced users
5.9.9 Service menu
The menu <Service> is reserved for JULABO service technicians and password protected.
5.9.10 Menu About
The menu <About> provides information about the installed software status.
• Display of device identity with voltage variant and firmware status
• Display of installed open source software with licenses
Product description
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Product description
5.10 Technical data
Performance specifications measured in accordance with DIN12876. Cooling capacities up to 20°C measured with ethanol; over 20°C with thermal oil unless specified otherwise. Performance specifications apply at an ambient temperature of 20°C. Performance values may differ with other bath fluids.
Grouping of the device acc. to CISPR 11:
• The device is an ISM device of group 1, which uses high frequency for internal purposes
• Class A: Use in an industrial electromagnetic environment
In accordance with IEC 61010-1, the device is designed for safe operation under the following ambient conditions:
• Indoor use
• Altitude up to 2000 m above sea level
• Ambient temperature +5 … +40°C
• Maximum relative humidity 80% for temperatures up to 31°C, decreasing linearly down to 50% relative humidity at 40°C
• Mains voltage fluctuations up to ±10% of the nominal voltage permissible if not otherwise specified
• Contamination level 2
Protection class according to EN 60 529:
• Protection class IP21
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Product description
5.10.4 Hoses
Hoses for connection of an external system must suit the working temperature range and the respective temperature control application.
Hoses for every area of application can be found on our website.
Hoses must meet the following requirements:
• Temperature resistance
• Pressure resistance
• Suitable material properties for the bath fluid used
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Transport and installation
6.2 Install the device at the operating location
This section describes how the device is set up at the installation location.
The device has been transported to the operation location. The size and infrastructure of the operation location are suitable for device
operation.
1. If possible, position the device under an extraction system.
Depending on the bath fluid, gases may be created at high temperatures. Recommended minimum distance of 1 m to other devices, to prevent
electromagnetic interference.
2. Place the device on a level, smooth, non-flammable surface.
3. Ensure that the device is securely positioned.
4. For refrigerated circulators: Ensure an open space in front of and behind the device of at least 20 cm.
The device is set up at the operation location.
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7 Initial operation
Commissioning is carried out in various steps, depending on how the device is to be used.
7.1 Mounting the circulator
7.1.1 Mount bridge mounted circulator
With the extendable telescopic bridge, the circulator can be mounted on open bath tanks with a width of 33 cm to 68 cm.
Cross-headed screwdriver, size 2
The circulator is equipped with the telescopic bridge. The bath is empty.
Initial operation
1. Dismount the two screws on the sides of the telescopic bridge.
2. Extend the telescopic bridge.
3. Carefully insert the circulator into the bath.
4. Push the telescopic bridge together until the side angle plates rest against
the edge of the bath.
The thermostat is mounted on the open bath as a bridge mounted
circulator.
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Initial operation
7.1.2 Mount heating or refrigerated circulator
In the case of a heating circulator or a refrigerated circulator, the circulator is mounted on the closed bath or on cooling machine.
If the circulator is disassembled, e.g. due to a change of device or for service purposes, it can then be easily reassembled with the connecting box.
Open-end spanner, size 7 mm
The thermostat is ready to be mounted on a closed bath or a cooling
machine.
The bath is empty.
1. Carefully insert the circulator into the bath.
Align the four threaded sleeves of the bath with the four fastening screws of
the connecting box.
2. Tighten the four fastening screws [arrows in the image right] by hand.
3. Tighten the fastening screws evenly with the open-ended wrench.
4. Check that the circulator is sitting correctly and that the connecting box gasket is seated gap-free on the surface of the unit.
The heating circulator or refrigerated circulator is mounted.
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7.2 Connect the device to the power supply
7.2.1 Connect bridge mounted or heating circulator
This section describes how the circulator is connected as a bridge mounted circulator or heating circulator.
The circulator is mounted as a bridge mounted or heating circulator. The power cable is ready for use.
Initial operation
Front side Back
1. Insert the power cable on the back of the circulator into the mains
connection [1].
2. Connect the circulator to the power supply using the power cable. The circulator is connected.
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Initial operation
7.2.2 Connect refrigerated circulator
This section describes how the circulator is connected as a refrigerated circulator.
The circulator is mounted on a refrigeration unit.The connection cable, mains cable and CAN bus cable are ready for use.
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Front side Back
1. Connect the connection cable [1] of the circulator with the refrigeration unit.
2. Connect the CAN plugs of both units with the CAN bus cable [2].
3. Connect the refrigeration unit to mains power [3] using the power cable.
The refrigerated circulator is connected. Alternatively, the units can be
connected to separate circuits. If necessary, the power supply must be set up in the unit setting.
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3. Screw the hoses onto the pump connectors by hand. Pay attention to the supply and runback position.
4. Screw on the pump connections carefully with a maximum of 3 Nm torque. The external system is connected. If the external system is disassembled, the pump connections must be
resealed with the sealing plugs so that no bath fluid can splash out during operation.
7.3.2 Connect an external system with barbed fittings
This section describes how to connect an external, closed system to the device using barbed fittings.
Open-end wrench, 17 mm Open-end wrench, 19 mm
Barbed fittings are available for installation of the external system.
Initial operation
1. Disassemble the union nuts on the pump connectors.
2. Remove the sealing plugs.
3. Push one barbed fitting through each of the union nuts.
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Initial operation
4. Mount the barbed fittings with the union nuts on the pump connections.
5. Carefully tighten the union nuts with a maximum of 3 Nm torque.
6. Attach the hoses of the external system on the barbed fittings.
Pay attention to the supply and runback position.
7. Secure the hose against slippage using tube clamps.
Check the hoses for secure and leak-proof fit. The external system is connected. If the external system is disassembled, the pump connections must be
resealed with the sealing plugs so that no bath fluid can splash out during operation.
7.4 Switch on the device and set the language
The language must be set first, to prepare for important basic settings. When switching on for the first time, alarm messages may be shown on the display.
The device is connected and ready for operation.
1. Switch the device on at the mains switch.
The software boots and starts the device. The display shows the device
name, voltage version and software version.
Since no temperature liquid has been filled yet, the low level alarm is
displayed.
Depending on the default setting, the high temperature cut-off alarm is
displayed.
2. Call up the <Main menu>.
3. Call up the submenu <Settings> then menu option <Language>.
The submenu <Language> lists all the languages installed on the device.
4. Select the desired language.
5. Turn the device off so that the alarm message is reset.
The language is set.
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7.5 Set high temperature safety function
Before each new temperature application, the temperature must be set for the tank and internal reservoir high temperature cut-off. Set a value that is at least 25 K below the flash point of the bath fluid being used. The surface temperature of the bath fluid must not exceed the flash point at any time. An alarm is triggered when the set value is exceeded.
Slotted screwdriver, size 3
The device is connected. The language is set.
1. Switch the device on. If no temperature liquid has been filled yet, the low liquid level alarm is
displayed.
Depending on the default setting, the high temperature cut-off alarm is
displayed.
2. Call up the <Main menu>.
3. Call up the submenu <Settings> then menu option
<Customize home screen>.
4. For one of the possible display values, activate [High temperature cut-
off].
5. Call up the Home screen.
6. Swipe sideways to show the Home screen view that displays the high
temperature cut-off value T
Protect.
Initial operation
7. Use the screwdriver to set the high temperature cut-off. The display shows the set value for T
Protect
.
8. Set a value that is at least 25 K under the flash point of the bath fluid being
used.
The set value is immediately active.
9. Turn the device off so that the alarm message is reset. The high temperature cut-off is set.
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Initial operation
7.6 Fill device
This section describes how the device should be filled with bath fluid during initial operation.
Specifications for filling volume can be found in the technical data.
The drain valve is closed. The device is switched off.
1. Remove the bath lid.
2. Half fill the bath with bath fluid.
The bath fluid expands with increasing temperature and can overflow. With decreasing temperature, the low liquid level protection can be
triggered and interrupt the temperature control process.
3. Switch the unit on and start the temperature control application.
4. Watch the level indicator and, if necessary, adjust the level by refilling or draining.
Once the working temperature has been reached and the sample inserted,
the level of bath fluid in the bath tank should cover the heating coil of the heating circulator or the cooling coil of the refrigeration unit.
5. Close the bath opening with the bath lid.
The device is filled with bath fluid.
7.7 Set up power supply for the refrigerated circulator
For a refrigerated circulator, the power supply is configured at the factory. The circulator is supplied with power from the refrigeration unit. Alternatively, both units can be connected to separate circuits with one power cable each. The type of power supply is set in the operating menu.
The cooling machine is connected.
1. Switch the device on at the mains switch.
2. Call up the <Main menu>.
3.Call up the submenu <Install unit> then the menu option <Power supply>.3
4. Select the type of power supply: [Supply via chiller] for connection to the same power grid or [Separate supply] for connection to a different power grid.
[Supply via chiller] activates the heating capacity limit of the circulator.
It prevents the device combination from exceeding a defined maximum current consumption and thus from overloading the power grid.
The power supply for the refrigerated circulator is set up.
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7.8 Set chiller mode
For a refrigerated circulator, the chiller mode is preset ex works to automatic operation. Three different chiller modes can be selected in the operating menu:
• Automatic mode: The controller calculates the duration of the heating
process in the event of a setpoint change of more than +5°K. Based on the calculated heating duration, the control decides whether the refrigeration unit is to be switched off or not, depending on demand.
• Always on: The refrigeration unit is permanently switched on during
operation.
• Always off: The refrigeration unit remains switched off during operation.
The device is switched on. The cooling machine is connected.
1. Call up the <Main menu>.
2. Call up the submenu <Install unit> then the menu option
<Chiller mode>.
The menu option can only be called up if the thermostat detects a
connected refrigeration unit.
3. Select the desired chiller mode. The chiller mode is set.
7.9 Set limit values
7.9.1 Set temperature warning limits
A warning limit and an alarm limit can be set for low temperature and high temperature. The warning limit values should be within the alarm limit values. If the respective temperature limit is exceeded, the device generates an alarm or warning message.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Adjust safety>. Only values that are within the performance values of the device can be
entered.
3. Set the limit value for the [Overtemperature alarm] then confirm your
input with [OK].
4. Set the limit value for the [Overtemperature warning] then confirm
your input with [OK].
5. Set the limit value for the [Subtemperature alarm] then confirm your
input with [OK].
6. Set the limit value for the [Subtemperature warning] then confirm your
input with [OK].
The temperature limits are set.
Initial operation
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Initial operation
7.9.2 Adjusting setpoint limits
The setpoint limits Setpoint max. and Setpoint min. define the upper and lower limit of the adjustable setpoint temperature range.
The setpoint limit for the pump defines the upper limit value for pump capacity, adjustable in the menu <Determine thermodynamics>. The lower limit is set to 40% ex works.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Adjust safety>.
3. Set the [Setpoint min.], [Setpoint max.] and [Pump max.] then confirm your input.
Only values that are within the performance values of the device can be
entered.
The setpoint limits are set.
7.9.3 Adjusting actual value limits
The actual value limits “internal minimum” and “internal maximum” are effective in the external control operating mode. They define limits for the expected temperature in the internal bath. The temperature controller cannot exceed these limit values. Under certain circumstances, the external setpoint will not be reached.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Adjust safety>.
3. Set the values for internal minimum and internal maximum.
The actual value limits are set and immediately active.
7.9.4 Band limit for external control
If an external system is being controlled then there is a temperature difference both during the heating phase and the cooling phase due to inertia. The curve illustrates the connection between the internal and external temperature sequence.
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Schematic temperature sequence internal/external
[1] Temperature sequence internal [2] Temperature sequence external system [3] Band limit upper [4] Band limit lower
In order to gently control the temperature of a sample in an external system, or to protect a glass reactor from thermal stress, for example, maximum permissible temperature differences can be specified for the heating phase and the cooling phase.
7.9.5 Setting band limit
The upper and lower band limit is defined in °K. In the heating phase the set value will be added to the external actual value. In the cooling phase the set value will be subtracted from the external actual value. The setting range is between 1 and 200 °K.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Adjust safety>.
3. Set the upper and lower band limit. The band limits are set and immediately active.
Initial operation
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Initial operation
7.10 Connect external temperature sensor
A Pt100 temperature sensor can be attached to the rear of the device.
The device is switched off. A Pt100 temperature sensor with suitable connection is available.
1. Connect the Pt100 to the ext.Pt100 socket on the back of the device.
2. Switch the device on.
3. Call up the submenu <Determine thermodynamics> and the menu option <Adjust controller>.
4. In the menu option <Control> activate the interface [External control].
5. Call up the menu option <External>.
6. Set the control parameter for external control.
The external temperature sensor is connected and ready for operation.
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8 Operation
8.1 Switch on the unit
This section describes how to switch on the device.
The device is connected and ready for operation.
1. Switch the device on at the mains switch. The software boots and starts the device. The display shows the device
name, voltage version and software version.
The device is switched on. It switches to the most recently activated
operating mode, manual operating mode or remote control mode. If the auto start function is activated, then the device starts directly into the last setting.
8.2 Switch off the unit
This section describes how to switch off the device.
The device is switched on.
1. Press the [Stop] softkey to stop an ongoing temperature control
application.
If a cooling machine is connected, a message appears on the display that
the cooling machine is shutting down.
Do not switch off the device until the message has disappeared and the
device is in standby mode.
2. Switch the device off at the mains switch. The device is switched off.
8.3 Start temperature control application
A temperature application can be started directly on the unit. Other options include timer-controlled temperature control application with the integrated programmer and remote control via a connected PC.
The unit is switched on.
1. From the Home screen, press the [Setpoint adjustment] softkey.
2. Enter the desired setpoint temperature in the input window and confirm
your input.
Operation
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Operation
3. Press the [Start] softkey.
The unit starts the temperature control application at once. The temperature
control application can be stopped with the [Stop] softkey. The entered setpoint temperature is saved.
Observe the following for heating circulators:
For temperature control applications near or below the ambient temperature: Use a cooling coil or JULABO immersion cooler.
8.4 Basic settings
8.4.1 Set language
The language of the operating interface can be switched to one of the available languages.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Settings> then menu option <Language>.
The submenu <Language> lists all the languages installed on the device.
3. Select the desired language.
The selected language is immediately activated.
8.4.2 Change language to English
A special function makes it easy to change the user interface language to English at any time.
The device is switched on.
1. Call up the <Main menu>.
2. Tap the <Main menu> text field on the left menu item for more than 3 seconds.
The language will be changed to English.
8.4.3 Set date and time
The date and time is preset ex works. This section describes how you can set the date and time yourself.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Settings> then menu option <Date/time>.
The submenu shows the currently set date and time as well as selectable
display formats.
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3. Set the date and time with the keypad shown and then confirm your input
with [OK].
4. Select the desired display format. The date and time are set.
8.4.4 Activate autostart function
The autostart function makes it possible to start a temperature control application directly using the mains switch or via an intermediate timer.
The device is configured ex works in such a ways that it switches to a safe operating status in the event of power failure. The autostart function is deactivated. The display shows “OFF.” The refrigeration aggregate, heater, and pump motor are disconnected from the mains voltage.
The device is switched on.
1. Call up the <Main menu>.
2. In the submenu <Adjust safety> activate the interface [Autostart]. The autostart function is activated. The next time the device is switched on,
the temperature control application will immediately start with the preset values. You can also insert and program a timer. In this case the mains switch of the device must remain on.
8.4.5 Set physical units
The physical units for temperature, pressure and flow can be set in the menu.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Settings>.
3. Set the desired units for temperature, pressure and flow. The physical units are set.
8.5 Unit account
In the menu option <Unit account> the access rights for user groups can be managed.
Basic users and advanced users can log in with this menu option. Logging in activates the respectively assigned rights.
The administrator manages the access rights of the two user groups and can change passwords.
Operation
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Operation
8.5.1 Change password
The password ensures that only authorized persons have access to defined device functions. The administrator password is required to change a password. Passwords can be created and changed for the following user groups:
• Basic users, factory setting password: 0000
• Extended users, factory setting password: 00000
• Administrators, factory setting password: 000000
The device is switched on.
1. Call up the <Main menu>.
2. In the submenu <Unit account> call up the menu option <Settings>.
An input field will open.
3. Enter the administrator password and confirm your input.
Factory setting for the administrator password: 000000.
4. Select one of the three user groups.
5. Press the [Change password] button.
An input field will open. The new password may have up to 19 digits.
6. First think of a new password and make a note of it.
Note: Entering a new password will overwrite the previous password. It can
no longer be restored! This also applies to the password preset ex works.
7. Enter the new password and confirm your input.
8. Repeat the new password and confirm your input.
The password has been changed and is immediately active. This allows you
to change the password for each user group.
8.5.2 Defining user-dependent settings
The administrator manages the access rights of the user groups. For basic users and advanced users it is possible to define which main menus they can access and whether they are authorized to enter the setpoint or start and stop the device. A change to access rights requires the administrator password.
The device is switched on.
1. Call up the <Main menu>.
2. In the submenu <Unit account> call up the menu option <Settings>.
An input field will open.
3. Enter the administrator password and confirm your input.
Factory setting for the administrator password: 000000.
4. Select a user group.
5. Activate/deactivate the desired access rights and menus.
The settings for the user group are active immediately.
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8.5.3 Defining user-independent presets
If no user is logged in, user-independent presets are based on operation of the device. For users who are not logged in, operation of the device may be limited to certain functions.
The device is switched on.
1. Call up the <Main menu>.
2. In the submenu <Unit account> call up the menu option <Settings>. An input field will open.
3. Enter the administrator password and confirm your input. Factory setting for the administrator password: 000000.
4. Select the menu option <Default values>.
5. Activate/deactivate the desired access rights and menus. The user-independent preset values are active immediately.
8.5.4 Log in user
Logging in a user activates the access rights assigned to their user group.
The device is switched on.
1. Call up the <Main menu>.
2. In the submenu <Unit account> press the [Login] button. An input field will open.
3. Enter the password for your user group and confirm your input.
Basic users, factory setting password: 0000. Extended users, factory setting password: 00000. The display shows the logged in user group. The access rights are active
immediately. If the device is switched off and on again, the last logged in user group remains active.
8.5.5 Log out user
If an active user is logged out, the user-independent access rights that can be operated by any person are automatically activated.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Unit account>.
3. Press the [Logout] button.
Operation
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Operation
You are immediately logged out and the user-independent access rights are
activated.
The current temperature control application remains active. If the user-
independent access rights do not make it possible to stop or change an active temperature control application, a message appears indicating that access is blocked. The administrator or the last user can unlock the device.
8.5.6 Lock the device
A logged-in user can lock the device to prevent unwanted interventions. Active temperature control application is not interrupted. A locked device cannot be operated, it must first be unlocked by the last user or an administrator.
The device is switched on. A basic user or advanced user is logged in.
1. Call up the <Main menu>.
2. Call up the submenu <Unit account>.
The logged in user group is displayed.
3. Activate the [Lock unit] button.
The device is unlocked. The lock symbol is displayed at the bottom edge of
the home screen.
8.5.7 Set inactivity timer
After a defined period of inactivity on the display, the device is automatically locked. The inactivity timer can be set up by a logged-in user.
The device is switched on. A basic user or advanced user is logged in.
1. Call up the <Main menu>.
2. Call up the submenu <Unit account>.
The logged in user group is displayed.
3. Press the [Idle time] button.
An input field will open.
4. Enter the duration for the inactivity timer in the specified time format and confirm your input.
The duration is displayed on the [Idle time] button.
5. Activate the [Idle timer] button.
The inactivity timer is set up and active. As soon as the duration of inactivity
on the display has elapsed, the device is locked.
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8.5.8 Reset settings
All settings in the <Unit account> menu can be reset to factory settings at any time. The administrator password is required to reset the settings.
The device is switched on.
1. Call up the <Main menu>.
2. In the submenu <Unit account> call up the menu option <Settings>. An input field will open.
3. Enter the administrator password and confirm your input. Factory setting for the administrator password: 000000.
4. Press the <Reset> button.
5. Acknowledge the confirmation prompt with [OK]. All unit account settings are reset to factory settings.
8.6 Record data
8.6.1 Record measurement data
Measurement data for an ongoing temperature control application can also be recorded onto a USB stick at the same time. The record documents the date, time, setpoint temperature, intern actual value, external actual value and the percentage power. The data is saved as a .txt file and can be subsequently analyzed.
The device is switched on. A USB stick is available.
1. Call up the <Main menu>.
2. Call up the submenu <Record data>. The warning appears: “No USB stick recognized!”
3. Insert the USB stick into the USB socket on the back of the device.
4. Press the button [File] to change the filename if required.
5. Press the button [Sampling time] and set the cycle in which measurement
data should be recorded.
6. Activate the [Activate] button. The measurement data recording is started and this is shown with a red
point on the home screen. The data is recorded on the USB stick using the specified filename. Stop recording by deactivating the [Activate] button.
Operation
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Operation
8.6.2 Reading out blackbox data
The blackbox stores all relevant data from the last 30 minutes. In addition, the black box logs alarms and warnings.
The blackbox can be read out and the data sent to technical service for analysis.
The device is switched on. A USB stick is available.
1. Call up the <Main menu>.
2. Call up the submenu <Record data>.
The warning appears: “No USB stick recognized!”
3. Insert the USB stick into the USB socket on the back of the device.
4. Scroll down the display to Blackbox and press the [File] button to change the displayed filename if required.
5. Press the button [Save].
The blackbox data is saved onto the USB stick as a .txt file.
8.6.3 Displaying alarm memory
Alarm messages are stored with date, time, alarm code and unit identifier. The data can be read out via the menu.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Record data> then the menu option <Alarm memory>.
The device lists the stored alarm messages. Individual alarm messages can
be called up by tapping.
Alarm messages are cleared by swiping to the left and confirming the
displayed delete icon.
The alarm memory is displayed.
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8.7 Thermodynamics
8.7.1 Control parameter
The device works with a PID control. Experience has shown that the control parameters set ex works achieve an optimal temperature sequence in the sample.
The internal and external control parameters can be adjusted in the submenu
<Determine thermodynamics> <Controller settings>.
Automatic
The device independently calculates the control parameters during tempering and adjusts them automatically. It is not possible to manually change the control parameters and dynamics.
Proportional range Xp
The proportional range Xp is the temperature range between the setpoint value and the actual value, in which the heating capacity can be adjusted from 100% to 0%. The value for Xp can be selected between 0 K and 10 K.
Integral controller Tn
The integral controller Tn is indicated in seconds. It reduces the difference between the setpoint value and the actual value caused by the Xp component, and keeps to the setpoint value.
Differential controller Tv
The differential controller Tv is specified in seconds. It shortens the regulation time.
Dynamics
With internal control, [Standard] or [Aperiodic] can be selected for the control dynamics:
• With Aperiodic the temperature increase is temporally offset, so that the
actual temperature doesn’t overshoot
• With Standard the temperature increase is faster, but the actual
temperature can overshoot by up to 5 %
CoSpeed factor
The CoSpeed factor affects the temperature sequence when used with external control. It directly affects Xpu and causes more aggressive temperature control.
Operation
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Operation
Proportional range Xpu
The proportional range Xpu plays a role in external control. It corresponds with the proportional range Xp for internal control.
8.7.2 Optimizing temperature curves
The temperature sequence shown on the display provides information about how individual control parameters can be optimized to achieve a better result.
Optimal temperature sequence, temperature quickly reaches the setpoint without overshooting, and keeps the setpoint.
Symptom: Temperature sequence slowly approaches the setpoint and doesn’t quite reach it. Solution: Decrease Tv and/or Tn, increase Xp.
Symptom: Temperature sequence quickly approaches the setpoint, but overshoots it and oscillates.
Solution: Increase Tv and/or Tn.
Symptom: Temperature sequence quickly approaches the setpoint and overshoots.
Solution: Increase Xp.
Symptom: Temperature sequence quickly approaches the setpoint, the temperature builds up and the setpoint is exceeded.
Solution: Decrease Xp and/or Tv.
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8.7.3 Adjust controller
In the menu <Adjust controller> the individual control parameters for internal and external control can be set.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Determine thermodynamics> and the menu
option <Adjust controller>.
3. Activate internal or external control. This results in the respective adjustable control parameters. External control
is only possible with an externally connected Pt100 temperature sensor.
4. Switch to the submenu <Adjust control performance>.
5. Set the desired parameters.
6. For internal control: Activate the aperiodic temperature sequence or the
standard temperature sequence.
The control parameters are set and immediately active.
8.7.4 Limit cooling capacity and heating capacity
In the menu <Adjust limits> the cooling capacity and heating capacity are limited.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Determine thermodynamics> and the menu
option <Adjust limits>.
3. Set the limit values for the cooling capacity and the heating capacity. The values are set and are immediately active.
8.7.5 Adjust pump
The performance of the pump can be set in one-percent increments.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Determine thermodynamics> and the menu
option <Adjust pump>.
3. Enter the desired value for pump capacity in percent. The minimum value is defined internally. The maximum value is limited to
the adjustable maximum pump capacity in the menu <Adjust safety>.
4. Confirm your input. The set value is immediately active. The pump is set.
Operation
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Operation
8.8 Remote control device
The device can be connected to a PC via its interfaces and controlled remotely using a program such as ° EasyTemp. It is also possible to send interface commands to the device using a terminal.
The respective interface is set up when the remote control is deactivated.
8.8.1 Remote control device using USB interface
The device can be remote-controlled via the standard USB B interface.
The device is switched off.The computer has a terminal program installed.
1. Connect the device (USB plug type B) to the computer with a commercially available USB cable.
2. Download the suitable USB driver from the download area of the website
Depending on the operating system used by the connected computer, it may
be necessary to install the USB driver.
3. Install the USB driver on the computer.
4. Switch the device on.
5. Call up the <Main menu> on the device.
6. In the submenu <Connect unit>/<Remote control> activate the USB interface.
The home screen will show USB mode.
7. Start the terminal program on the computer.
8. Use the terminal program to select the COM port of the device and establish a connection.
Remote control via the USB interface is activated. This is shown with the
“USB” on the home screen. You can now remotely control the device with interface commands via the computer.
8.8.2 Set RS232 interface parameters
The interface parameters cannot be changed during remote control mode. If they differ from the factory settings, they must be set before remote control mode is activated.
Remote control is deactivated.
1. Call up the thermostat in the <Main menu>.
2. Call up the <Serial> menu item in the <Connect device>/<Interfaces> submenu.
3. First select the desired mode.
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4. Set the interface parameters [Baud rate], [Handshake] and [Parity] if
they differ from the factory settings.
If parity is "None," the number of data bits is set to 8. The interface parameters are set and immediately active.
8.8.3 Remote control device using RS232 interface
The device can be remote-controlled via the RS232 interface. A null modem cable is required to connect to a PC.
The device is switched off. The computer has a terminal program installed.
1. Connect the circulator with the computer using a null modem cable.
2. Switch the circulator on.
3. Call up the circulator on the <Main menu>.
4. In the submenu <Connect unit>/<Interfaces> activate the serial
interface RS232.
5. In the submenu <Connect unit>/<Remote control> activate the
"Serial" connection type.
The Home screen will show RS232 mode.
6. Start the terminal program on the computer.
7. Enter the interface parameters into the terminal program.
8. Use the terminal program to select the COM port of the circulator and
establish a connection.
Remote control via the RS232 serial interface is activated. You can now
remote control the circulators with interface commands via the terminal program. See appendix for interface commands.
8.8.4 Remote control device using RS485 interface
The device can be remote-controlled via the RS485 interface. A null modem cable is required to connect to a PC.
The device is switched off. The computer has a terminal program such as HTerm installed.
1. Connect the circulator and computer via the RS485 socket, e.g. with a USB
to serial adapter.
2. Switch the circulator on.
3. Call up the circulator on the <Main menu>.
4. In the submenu <Connect unit>/<Interfaces> activate the serial
interface RS485.
5. Enter an address for the RS485 interface.
6. In the submenu <Connect unit>/<Remote control> activate the
"Serial" connection type.
Operation
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Operation
The Home screen will show RS485 mode.
7. Start the terminal program on the computer.
8. Enter the interface parameters into the terminal program.
9. Use the terminal program to select the COM port of the circulators or the connected adapter, and establish a connection.
Remote control via the RS485 serial interface is activated. You can now
remote control the circulators with interface commands via the terminal program. See appendix for interface commands.
8.8.5 Set EPROG input
The EPROG input can be used to send an external voltage or current signal to the circulator. Depending on the setting, the circulator interprets the input signals as a setpoint temperature, power capacity, flow or pressure, and can output the values as a display on the start screen.
Please note the technical data of the REG/EPROG socket.
The device is switched on. The remote control mode is deactivated. An external signal transmitter is connected via the REG/EPROG socket.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit> then menu option <Interfaces>.
3. From the submenu <Analog module> select the menu option <EPROG>.
4. Select the input variable [Setpoint], [Performance], [Flow] or [Pressure].
5. Select the signal type voltage or current.
6. Use the external signal transmitter to go to the lower voltage or current limit.
The value is displayed in the menu as the current value (V or A).
7. Tap the [Low value] button and enter the low input value (setpoint, performance, flow or pressure).
The value is displayed in the menu as the current value (°C, °F, %, l/min,
gpm, bar, psi).
8. Repeat steps 6 and 7 for the upper limit value.
The EPROG input is set. In the submenu <Settings>, the values for display
on the start screen can be selected. The setpoint temperature or performance can also be used as an external setpoint value or as an actuating variable.
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8.8.6 Set external setpoint values
By default the setpoint is adjusted on the device or by the programmer. In addition to this, the device offers the ability to externally specify the setpoint using the analog REG/EPROG plug or an external Pt100 temperature sensor.
The device is switched on. The remote control mode is deactivated.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit> then menu option <External
setpoint>.
3. Select Pt100 or EPROG. Pt100 can only be selected if an external Pt100 temperature sensor is
connected to the device. The setpoint is then set using the external temperature sensor.
EPROG can only be selected if the analog option is available and the
setpoint is defined as the input variable in submenu <Analog module> for EPROG.
The external setpoint value is defined.
8.8.7 Set up actuating variable
If the device is in remote control mode then the variable (capacity) with which the cooling unit or heater is controlled can be set using interface commands.
This section describes how the actuating variable can be set.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit> then menu option <Actuating
variable>.
3. Select Digital or Analog in the dialog window.
Digital can only be selected if remote control mode is activated. Analogue can only be selected if the electronic module with analogue
connections is available and has been defined as an input variable in the submenu <Analogue module > for EPROG.
The actuating variable is set.
Operation
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Operation
8.8.8 Request device status
The current device status can be queried via an interface command.
The device is connected to a PC via an interface.
1. Enter the command "status“ in the terminal program and press [Enter].
The device responds with a status message. If an alarm or warning is
pending, the device sends the respective alarm or warning message to the status query. Explanations of the status messages as well as alarm and warning messages can be found in the Appendix.
8.9 Watchdog function
During a temperature control application in remote control mode, the watchdog function monitors the active interfaces. In the event of a fault in the higher-level data processing system, the watchdog function ensures that the device switches to a previously defined safe operating status.
Cyclical data communication between the higher-level main computer and the device is crucial. If data transmission is interrupted for a pre-defined period, the watchdog function is activated.
Various conditions for safe operating status can be defined in the operating menu:
• Mode: Specifies how the device should react when the watchdog function is activated.
• Timeout: Defines how long data transfer from the main computer is permitted to be interrupted before the watchdog function is activated.
• Setpoint: Defines the setpoint temperature that is activated to put the unit in a safe state.
• Restart mode: Select whether the watchdog function should be reset when only the setpoint temperature is received or upon all valid commands.
• Enabling/disabling warning. A warning message can be transmitted when the watchdog function is enabled.
• Reset warning message: Here you can set whether the warning message is reset manually or automatically.
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Operation
5. In the [Final state] field, select how the device should behave after the timer expires.
6. Enable the [Activate] field to start the timer.
The timer is programmed and active. The set duration starts to elapse once
the setpoint temperature is reached.
8.10.2 Creating and editing a temperature control profile
Eight individual temperature control profiles can be created with up to 60 individual steps each. The programmer processes the programmed steps of a temperature control profile according to the specifications.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Use programmer> then the menu option <Programmer>.
3. In the submenu <Manage profile> call up one of the profiles.
4. Call up the menu option <Edit profile>.
The existing steps of the profile are displayed. If there are no steps, the
[Add step] softkey appears.
5. Tap on one of the displayed steps and select the step type via the [Starting via] button.
Depending on the step type, the parameter gradient or time is shown.
6. Enter the parameters using the softkeys [Setpoint] and [Gradient] or [Time] and confirm your input.
7. If necessary, add a new step to the current step using the soft key [Add step].
The added step opens as an editable dialog window. In the submenu <Manage profile>, you can use the [Display profile]
button to display the created profile as a diagram.
8. When you have finished editing the temperature control profile, the soft key [Back] takes you back to the submenu <Use programmer>.
The temperature control profile has been created and saved.
8.10.3 Import temperature control profile
Temperature control profiles can be imported from another device via a USB stick.
The device is switched on.
1. Insert the USB stick with a temperature control profile to be imported into the USB socket.
2. Call up the <Main menu>.
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3. Call up the submenu <Use programmer> then the menu option
<Programmer>.
4. In the submenu <Manage profile> call up a profile.
5. Tap the [Import profile] button.
6. In the dialog window, select the temperature control profile to be imported
from the USB stick and confirm your input.
The temperature control profile is imported and saved in the selected profile
on the device.
The temperature control profile is imported.
8.10.4 Export temperature control profile
Temperature control profiles can be exported to a USB stick, for example to be used on other devices.
The device is switched on.
1. Insert an empty USB stick into the USB socket.
2. Call up the <Main menu>.
3. Call up the submenu <Use programmer> then the menu option
<Programmer>.
4. In the submenu <Manage profile> call up a profile.
5. Tap the [Export profile as] button.
6. Enter a name for the profile to be exported and confirm your input.
7. Tap the [Export profile] button. The temperature control profile is exported to the USB stick as a .txt file and
can be imported to other devices.
8.10.5 Delete temperature control profile
Existing temperature control profiles can be completely deleted. This deletes all saved profile data.
The device is switched on.
1. Call up the <Main menu>.
2. From the submenu <Use programmer>/<Programmer> call up the
menu option <Manage profile>.
3. Select a temperature control profile.
4. Press the <Clear profile> button.
5. Acknowledge the confirmation prompt. The temperature control profile will be deleted. Once all steps are removed,
the [Add step] softkey remains in the deleted profile.
Operation
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Operation
8.10.6 Profile series setup
The submenu <Activate programmer> is used to set up the sequence of a profile series. This defines the start time, the number of runs, the cycle and the behavior of the device at the end of the profile series.
The device is switched on.
1. Call up the <Main menu>.
2. Call up the submenu <Use programmer> then the menu option <Activate programmer>.
3. Scroll down the menu page and select the sequence cycle with the [Series type] button.
In addition to daily or weekly, individual weekdays can also be selected.
4. Use the [Use end date] button to select if the profile series should be ended on a certain date.
5. If necessary, enter the desired end date using the [End date] button.
If no end date is used, the profile series will run until it is ended manually. The profile series is set up. If the programmer is activated, the profile series
starts immediately or at the specified start time and runs through the selected profile according to the defined settings. Then the programmer will repeat the profile according to the set series type. After the profile series has been completed, the device switches to the defined final state. An ongoing profile series can be ended manually at any time.
8.10.7 Activate programmer
The programmer is started with a selected profile and runs through the profile according to the specifications.
The device is switched on. The programmer is deactivated.
1. Call up the <Main menu>.
2. Call up the submenu <Use programmer> then the menu option <Activate programmer>.
3. First use the [Select profile] button to select the desired temperature control profile.
4. Use the [Number of runs] button to specify how often the selected profile should be repeated.
5. Use the [Final state] button to specify how the device should behave after the end.
6. Select the [Plan start] button to specify the start time and start date.
When the programmer is activated, the start time is shown in the
programmer status display on the home screen. As soon as temperature control application starts, the active profile is displayed.
7. Scroll up the menu page and activate the programmer.
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The programmer is activated. It starts either immediately or at the
programmed start time on the specified start date and goes through the specified number of runs one after the other. After the last run, the device switches to the defined final state.
When the programmer is active, the [Quick access programmer] button
is displayed at the bottom of the home screen. Use this button to stop or end the programmer, or edit the active profile.
8.11 Configure signal outputs
8.11.1 Set up Stakei outlet
A solenoid valve connected to the Stakei output can be assigned various functions depending on the application.
The device is switched on. A solenoid valve is connected to the Stakei output.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit> then menu option <Interfaces>.
3. Use the [Control output] button to select the desired function for the
connected solenoid valve.
The Stakei output is set up and active.
8.11.2 Configure signal outputs of the REG/EPROG plug
The REG/EPROG socket provides three channels as signal outputs. The voltage or current signals emitted via these channels can be externally processed.
The following values can be output:
• Setpoint: Specified setpoint
• Internal: Internal temperature sensor value
• External: External Pt100 temperature sensor value
• Performance: Value of the variable
The device is switched on. The electronics module with analog connections is mounted.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit>.
3. From the submenu <Interfaces>, select the menu option <Analog
module>.
4. For [Channel 1] select the output value setpoint, internal, external or
capacity.
5. Enter the lowest output value as the 0 V value.
6. Enter the highest output value as the 10 V value.
7. Repeat the steps 4 to 6 for [Channel 2].
Operation
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Operation
[Channel 3] configures the current output. 0 mA or 4 mA can be selected
for the lowest output value.
8. Enter the lowest output value as the 0 mA/4 mA value.
9. Enter the highest output value for the 20 mA value.
The signal outputs of the REG/EPROG socket are configured.
8.11.3 Configure alarm outputs
This section describes how the alarm output is configured.
The device is switched on. The electronics module with analog connections is mounted.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit>.
3. From the submenu <Interfaces>, select the menu option <Analog module>.
2. In the menu option <Alarm output>, select the condition to be used as trigger for a connected external circuit.
The alarm output is configured.
8.12 Activating stand-by input
This section describes how standby input can be activated.
The device is switched on. The electronics module with analog connections is installed.
1. Call up the <Main menu>.
2. Call up the submenu <Connect unit>.
3. From the submenu <Interfaces>, select the menu option <Analog module>.
4. Activate [Standby].
The standby input is activated and can be used.
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8.13 Adjusting the temperature sensor (ATC)
For physical reasons, there can be a temperature difference in the bath tank between the temperature sensor and a defined, more remote point within the bath fluid volume. As a result, the measured temperature deviates slightly from the actual bath temperature. Adjustment of the temperature sensor can increase accuracy of the temperature control application.
The adjustment of a temperature sensor requires the determination of the temperature difference between the temperature sensor and the reference thermometer. Three adjustment options are available:
• 1-point adjustment: When a sample is tempered to a certain setpoint. The
adjustment curve is displaced parallel to the original curve by the reference amount.
• 2-point adjustment: When the temperature is controlled between two
setpoints. The slope of the temperature curve is adjusted between two points.
• Multi-point calibration: When temperature is controlled within a
temperature range. This results in an arched temperature curve.
8.13.1 Adjust internal temperature sensor
This section describes how to adjust the internal temperature sensor of the device.
The bath tank is filled. The unit is switched on. A calibrated reference thermometer is available.
1. Temper the sample to the desired setpoint temperature.
2. Wait until the temperature in the bath has stabilized and is shown on the
display of the circulator.
3. Hang the reference thermometer in the bath tank near the tempered
sample.
4. Read the temperature value on the reference thermometer.
5. Call up the <Main menu> and then the submenu <Install unit>.
6. In the submenu <Adjust temperature sensors> select the function
<ATC internal>.
7. Press the [Add new correction point] button. Two options are displayed for selection.
8. If you press [Accept current temperature], the current measured
temperature is adopted and the dialog window for entering the corresponding correction value opens.
Operation
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Operation
9. When [Enter temperature] is pressed, the dialog window for entering the temperature value and correction value opens.
10. Enter the required value and confirm your entry.
The correction value is active immediately. The internal temperature sensor is adjusted with a correction point.
8.13.2 Adjust the internal temperature sensor - multi-point calibration
This section describes how to adjust the internal temperature sensor of the device with multiple correction points. The adjustment can be performed with up to ten correction points.
The device is switched on. The bath tank is at least two thirds full. A calibrated reference thermometer is available.
1. Initially proceed in the same way as for the 1-point adjustment.
2. Go to the Home screen and enter the setpoint temperature for the next correction point.
3. Wait until the temperature in the bath has stabilized and is shown on the display of the circulator.
4. Go to the ATC submenu <ATC internal> and press the [Correction point 1] button or the button of the last correction point that was added.
The correction point opens.
5. Press the button for a new correction point and proceed in the same way as described for the 1-point adjustment.
6. Repeat steps 2 to 5 for each additional correction point and confirm your input in each case.
The correction values are active immediately. Up to ten correction points can be created for the adjustment. The multi-point adjustment is completed. The internal temperature sensor is
adjusted.
8.13.3 Adjust external temperature sensor
Measurable temperature differences can also occur in a connected application. As with the internal temperature sensor, adjustment of the external temperature sensor can improve accuracy of the temperature control application.
The device is switched on. The application is at least two thirds full. A calibrated reference thermometer is available.
1. Temper the sample in the application to the desired setpoint temperature.
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2. Wait until the temperature in the application has stabilized and is shown on
3. Hang the reference thermometer in the bath tank of the application near the
4. Read the temperature value on the reference thermometer.
5. Call up the <Main menu> of the circulator and then the submenu
6. In the submenu <Adjust sensor> select the function <ATC external>.
7. Tap the [Correction point 1] button.
8. Enter the reference value in the input window and confirm your input. The correction value is active immediately. The external temperature sensor is adjusted. Adjustment of the external temperature sensor, via up to ten correction
8.14 Device Reset
The function resets the device to the factory settings.
The device is switched on.
1. Bring up the <Main menu>.
2. Call up the <Reset device> menu item in the <Install device>
3. If you want to reset the device, confirm the security prompt with [OK]. The device is reset to factory settings.
Operation
the display of the circulator.
tempered sample.
<Install unit>.
points, is carried out in the submenu <ATC external> in the same way as adjustment of the internal temperature sensor.
submenu.
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Maintenance
9 Maintenance
9.1 Check safety symbols
The safety labels affixed to the device must be clearly legible at all times. Their condition must be checked every two years.
1. Check the safety signs on the device for legibility and completeness.
2. Replace defective or missing safety markings.
Safety signs can be reordered from JULABO. The safety signs on the device have been checked.
9.2 Check the functionality of high temperature cut-off
This section describes how you can test that the high temperature safety function is operational.
Slotted screwdriver, size 3
The device is switched on.
1. Set the display of the start screen so that it shows the high temperature cut­off value.
2. Use the screwdriver to adjust the overtemperature protection to a temperature that is below the displayed actual value.
An acoustic signal sounds and the alarm message “Set protective
temperature exceeded” is displayed. The high temperature cut-off works.
3. Then set a value that is above the actual value.
4. Switch the device off, wait a few seconds, then switch the device on again.
The alarm message is deactivated.
5. Set the high temperature cut-off.
The high temperature cut-off is set and its functionality tested.
9.3 Test the low liquid level safety function
This section describes how you can test that the low liquid level safety function is operational.
The device is switched on.
1. Remove the bath lid.
2. Using a long object, e.g. a straightedge, carefully push the thermostat float downwards until it reaches its mechanical stop.
A beep sounds and the “Tempering fluid level too low” alarm message is
displayed. The low liquid level safety function works.
3. Switch the device off, wait a few seconds, then switch the device on again.
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2. Completely drain the bath fluid.
3. Clean the surface of the circulator and the bath tank with a damp cloth. Some dish detergent may also be used for cleaning. If in doubt, ask
technical service for alternative cleaning mediums.
The device has now been cleaned.
9.8 Device storage
This section describes how to store the device.
The device is switched off and disconnected from the mains voltage.
1. Empty all system components completely.
2. Clean the device.
3. Carefully dry the device and all its system components, e.g. with
compressed air.
4. Close all connections.
5. Store the device in a dust-free, dry and frost-free location. The device is protected and can be safely stored there. It can be put into
operation again as needed.
Maintenance
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11 EC Declaration of Conformity
EC Declaration of Conformity
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UK Declaration of Conformity
12 UK Declaration of Conformity
UK Office: JULABO UK Ltd., Unit 7, Casterton Road Business Park, Old Great North Road, Little Casterton, Stamford, PE9 4EJ, United Kingdom,
Tel.: +44 1733 265892
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