JULABO LC 6 User Manual

Operating Manual

Programmable Controller

LC6

JULABO GmbH 77960 Seelbach / Germany Tel. +49 (0) 7823 / 51-0 Fax +49 (0) 7823 / 24 91

1.951.5220-V2 06/13

19515220-V2.DOC 26.07.2013

info@julabo.de www.julabo.de

Congratulations!

You have made an excellent choice. JULABO thanks you for the trust you have placed in us. This operating manual has been designed to help you gain an understanding of the operation and possible applications of our circulators. For optimal utilization of all functions, we recommend that you thoroughly study this manual prior to beginning operation.

The JULABO Quality Management System

Temperature control devices for research and industry are developed, produced, and distributed according to the requirements of ISO 9001 and ISO 14001. Certificate Registration No. 01 100044846

Unpacking and inspecting

Unpack the circulator and accessories and inspect them for possible transport damage. Damage should be reported to the responsible carrier, railway, or postal authority, and a damage report should be requested. These instructions must be followed fully for us to guarantee our full support of your claim for protecting against loss from concealed damage. The form required for filing such a claim will be provided by the carrier.

Printed in Germany Changes without prior notification reserved

Important: keep operating manual for future use

TABLE OF CONTENTS

Operating manual ............................................................................................................................. 5

1. Intended use .............................................................................................................................. 5

1.1. Description ......................................................................................................................... 5

2. Operator responsibility – Safety recommendations ................................................................... 5

2.1. Disposal ............................................................................................................................. 7

2.2. EC Conformity .................................................................................................................... 8

2.3. Warranty conditions............................................................................................................ 8

2.4. Technical specifications ..................................................................................................... 9

Operating instructions ..................................................................................................................... 11

3. Safety notes for the user .......................................................................................................... 11

3.1. Explanation of safety notes .............................................................................................. 11

3.2. Explanation of other notes................................................................................................ 11

3.3. Safety recommendations .................................................................................................. 11

4. Operating controls and functional elements ............................................................................. 13

5. Operating procedures .............................................................................................................. 15

5.1. Installation ........................................................................................................................ 15

5.2. Connecting a heating device ............................................................................................ 15

5.3. Connecting the temperature sensors ............................................................................... 16

5.4. Controlling an intermittent cooling water supply ............................................................... 16

5.5. Applications ...................................................................................................................... 17

6. Operating procedures .............................................................................................................. 19

6.1. Power connection ............................................................................................................. 19

6.2. Switching on / Selecting the language ............................................................................. 19

7. Manual operation ..................................................................................................................... 20

7.1. Start - Stop ....................................................................................................................... 20

7.2. Setting the temperatures .................................................................................................. 20

7.3. Warning functions ............................................................................................................ 21

7.4. Setting the safety temperature (with shutdown function) ................................................. 22

7.5. Internal / external control .................................................................................................. 23

8. Menu functions ......................................................................................................................... 24

8.1. Configuration .................................................................................................................... 25

8.2. Control parameters ........................................................................................................... 28

8.3. Start of a profile ................................................................................................................ 29

8.4. Integrated programmer ..................................................................................................... 32

8.5. Analog inputs/outputs ....................................................................................................... 35

8.6. Limits ................................................................................................................................ 38

8.7. Interface ........................................................................................................................... 38

8.8. Sensors ............................................................................................................................ 39

9. Troubleshooting guide / Error messages ................................................................................. 40

10. Electrical connections .......................................................................................................... 41

11. Remote control ..................................................................................................................... 44

11.1. Setup for remote control ............................................................................................... 44

11.2. Communication with a PC or a superordinated data system ....................................... 45

11.3. List of commands ......................................................................................................... 46

11.4. Status messages / error messages .............................................................................. 49

12. Cleaning / repairing the unit ................................................................................................. 50

Operating manual

1. Intended use

Fulfilling its principle task, reliable temperature control and measurement, the LC6 temperature controller also implements safety and monitoring functions, particularly in the areas of chemical research and quality control. The sophisticated capabilities of the unit allow wide application with electrical heating devices such as heating hoods, heating baths, heating pads and bandages, water and oil baths.

JULABO Temperature controllers are not suitable for direct temperature control of foods, semi-luxury foods and tobacco, or pharmaceutical and medical products. Direct temperature control means unprotected contact of the object with the bath medium (bath fluid).

1.1. Description

Setting is rapid and simple using the keypad with its easy to learn symbols. Keypad is splashproof, easily cleaned and ergonomically designed. The microprocessor technology allows four temperature values to be stored and indicated on the DIALOG-DISPLAY (LCD): working temperatures T1 and T2, high and low temperature warning limits.

The safety value for excess temperature protection, a safety installation independent from the control circuit, is adjustable on the front with simultaneous indication on the MULTI-DISPLAY (LED).

The RS232/RS485 port permits modern process engineering without additional interface, directly on-line, from the circulator to your application equipment.

Besides the digital interface, additionally analog connectors are provided, such as for Pt100 external sensor, analog programmer input, temperature recorder output and others.

2. Operator responsibility – Safety recommendations

The products of JULABO ensure safe operation when installed, operated, and maintained according to common safety regulations. This section explains the potential dangers that may arise when operating the circulator and also specifies the most important safety precautions to preclude these dangers as far as possible.

 The operator is responsible for the qualification of the personnel operating the units.  The personnel operating the units should be regularly instructed about the dangers involved

with their job activities as well as measures to avert these dangers.

 Make sure all persons tasked with operating, installing, and maintaining the unit have read and

understand the safety information and operating instructions.

 When using hazardous materials or materials that could become hazardous, the circulator

may be operated only by persons who are absolutely familiar with these materials and the circulator. These persons must be fully aware of possible risks.

Operator responsibility – Safety recommendations

If you have any questions concerning the operation of your unit or the information in this manual, please contact us!

Contact:

Safety instructions for the operator:

 You have received a product designed for industrial use. Nevertheless, avoid strikes to the

housing, vibrations, damage to the operating-element panel (keypad, display), and contamination.

 Make sure the product is checked for proper condition regularly (depending on the conditions

of use). Regularly check (at least every 2 years) the proper condition of the mandatory, warning, prohibition and safety labels.

 Make sure that the mains power supply has low impedance to avoid any negative effects on

instruments being operated on the same mains.

 This unit is designed for operation in a controlled electromagnetic environment. This means

that transmitting devices (e.g., cellular phones) should not be used in the immediate vicinity. Magnetic radiation may affect other devices with components sensitive to magnetic fields (e.g., monitors). We recommend maintaining a minimum distance of 1 m.

 Permissible ambient temperature: max. 40 °C, min. 5 °C.  Permissible relative humidity: 50% (40 °C).  Do not store the unit in an aggressive atmosphere.  Protect the unit from contamination.  Do not expose the unit to sunlight.

JULABO GmbH Eisenbahnstraße 45 77960 Seelbach / Germany

Tel. +49 (0) 7823 / 51-0 info@julabo.de Fax +49 (0) 7823 / 24 91 www.julabo.de

Appropriate operation

Only qualified personnel is authorized to perform configuration, installation, maintenance and repairs of the unit. Routine operation can also be carried out by untrained personnel who should however be instructed by trained personnel.

Use:

The bath can be filled with flammable materials. Fire hazard! There might be chemical dangers depending on the bath medium used. Observe all warnings for the used materials (bath fluids) and the respective instructions (safety data sheets). Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit in well ventilated areas. The unit is not for use in explosive atmosphere. Only use recommended materials (bath fluids). Only use non-acid and non corroding materials.

When using hazardous materials or materials that could become hazardous, the operator must affix the enclosed safety labels (1 + 2) to the front of the unit so they are highly visible:

or 2

Particular care and attention is necessary because of the wide operating range. There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be touched.

Observe the instructions in the manuals for instruments of a different make that you connect to the circulator, particularly the respective safety recommendations. Also observe the pin assignment of plugs and technical specifications of the products.

Warning label W00: Colors: yellow, black Danger area. Attention! Observe instructions. (operating manual, safety data sheet)

Mandatory label M018: Colors: blue, white Carefully read the user information prior to beginning operation. Scope: EU

Semi S1-0701 Table A1-2 #9 Carefully read the user information prior to beginning operation. Scope: USA, NAFTA

Warning label W26: Colors: yellow, black Hot surface warning.

(The label is put on by JULABO)

2.1. Disposal

Valid in EU countries See the current official journal of the European Union – WEEE directive. Directive of the European Parliament and of the Council on waste electrical and electronic equipment (WEEE). This directive requires electrical and electronic equipment marked with a crossed-out trash can to be disposed of separately in an environmentally friendly manner. Contact an authorized waste management company in your country. Disposal with household waste (unsorted waste) or similar collections of municipal waste is not permitted!

Operator responsibility – Safety recommendations

2.2. EC Conformity

Low voltage regulations with respect to legal harmonization of the member countries concerning

EMC guideline with respect to legal harmonization of the member countries concerning

2.3. Warranty conditions

JULABO GmbH warrants its products against defects in material or in workmanship, when used under appropriate conditions and in accordance with appropriate operating instructions

Extension of the warranty period – free of charge

The products described in the operating instructions conform to the requirements of the following European guidelines:

electric devices for use within certain voltage limits.

electromagnetic compatibility.

JULABO GmbH Eisenbahnstr. 45 77960 Seelbach / Germany

for a period of ONE YEAR.

With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up to 24 months, limited to a maximum of 10 000 working hours.

To apply for this extended warranty the user must register the unit on the JULABO web site www.julabo.de JULABO GmbH’s original invoice.

JULABO GmbH reserves the right to decide the validity of any warranty claim. In case of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of charge, or a new replacement unit will be supplied.

Any other compensation claims are excluded from this guarantee.

, indicating the serial no. The extended warranty will apply from the date of

2.4. Technical specifications

LC6 Adjustable temperature range °C -100 ... 400

Display accuracy % ±0.5 ±1Digit Temperature stability °C >±0.03 Temperature selection digital

via keypad indication on DIALOG-Display (LCD) remote control via personal computer indication on monitor

Temperature indication MULTI-DISPLAY (LED) DIALOG-DISPLAY (LCD) Resolution °C 0.01

Absolute Temperature Calibration ATC INT °C ±9.99 ATC EXT °C ±9.99

Temperature control ICC - Intelligent Cascade Control, self tuning parameters for control and modification

Electrical connections: Computer interface RS232 or RS485

Programmer input 0 to 10 V / 0 to 20 mA Temperature recorder outputs Channel 1 / 2 0 to 10 V Channel 3 0 to 20 mA / 4 to 20 mA

Stand-by input External alarm device 24 to 0 V DC / max. 25mA Safety sensor „SF“ Pt100, 4-lead technique

Measurement and control sensor „INT“ Pt100, 4-lead technique Measurement and control sensor „EXT“ Pt100, 4-lead technique

Ambient temperature °C 5 ... 40 Overall dimensions (WxDxH) In./cm 8 x 7 x 7 / 21 x 18 x 18 Weight lbs./kg 7.7 / 4

Control connector for solenoid valve 230 V / max. 1.25 A 115 V / max. 1.25 A Mains power socket for heating device

resistive load max. 3000 W max. 1400 W Mains power connection ±10 % V/ Hz 230 / 50 115 / 60 Total power consumption W 3100 1400

All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C

Technical changes without prior notification reserved.

Operator responsibility – Safety recommendations

Safety installations according to IEC 61010-2-010: Excess temperature protection adjustable from 0 °C ... 420 °C

Supplementary safety installations High temperature warning function optical + audible (in intervals)

Low temperature warning function optical + audible (in intervals) Supervision of the working sensor plausibility control Alarm indication optical + audible

Environmental conditions according to EN 61 010, part 1: Use only indoor. Altitude up to 2000 m - normal zero. Ambient temperature: +5 ... +40 °C (for storage and transportation)

Air humidity: Max. rel. humidity 80 % for temperatures up to +31 °C, linear decrease down to 50 % relative humidity at a temperature of +40 °C

Max. mains fluctuation of ±10 % are permissible.

Protection class according to EN 60 529 IP31

The unit corresponds to Class I Overvoltage category II Pollution degree 2

Caution:

The unit is not for use in explosive environment.

Standards for interference resistance according to EN 61326-1 This unit is an ISM device classified in Group 1 (using high frequency for internal purposes) Class A (industrial and commercial range).

Operating instructions

3. Safety notes for the user

3.1. Explanation of safety notes

In addition to the safety warnings listed, warnings are posted throughout the operating manual. These warnings are designated by an exclamation mark inside an equilateral triangle. “Warning of a dangerous situation (Attention! Please follow the documentation).” The danger is classified using a signal word. Read and follow these important instructions for averting dangers.

Warning:

Describes a possibly highly dangerous situation. If these instructions are not followed, serious injury and danger to life could result.

Caution:

Describes a possibly dangerous situation. If this is not avoided, slight or minor injuries could result. A warning of possible property damage may also be contained in the text.

Notice:

Describes a possibly harmful situation. If this is not avoided, the product or anything in its surroundings can be damaged.

3.2. Explanation of other notes Note!

Draws attention to something special.

3.3. Safety recommendations

Follow the safety recommendations to prevent damage to persons or property.

Important!

Indicates usage tips and other useful information.

Further, the valid safety instructions for working places must be followed.

 ConnOnly connect the unit to a power socket with earthing contact

(PE – protective earth)!

 The power supply plug serves as a safe disconnecting device from the line and

must always be easily accessible.

 Place the instrument on an even surface on a pad made of non-inflammable

material.

 Observe the flash point of the bath medium used. The excess temperature

protection should be set at least 25 °C below the fire point.

 Set up the heating device according to the instructions prior to connection to

the controller and ensure secure attachment to the bath. Danger of burning and fire!

 Immerse both temperature sensors in the bath medium and ensure secure

Safety notes for the user

attachment.

 Observe the limited working temperature range when using plastic bath tanks.  Do not stay in the area below the unit.

 Make sure you read and understand all instructions and safety precautions

listed in this manual before installing or operating your unit.

 Check the filling level of the bath fluid from time to time. The heater must

always be fully covered with the bath fluid!

 Never operate the unit without bath fluid in the bath.  Never operate damaged or leaking equipment.  Always turn off the unit and disconnect the mains cable from the power source

before performing any service or maintenance procedures, or before moving the unit.

 Transport the unit with care.  Sudden jolts or drops may cause damage in the interior of the unit.  Always empty the bath before moving the unit.  Never operate equipment with damaged mains power cables.  Observe all warning labels.  Never remove warning labels.  Always turn off the unit and disconnect the mains cable from the power source

before cleaning the unit.

 Repairs are to be carried out only by qualified service personnel.

 Some parts of the bath cover may become extremely warm during continuous

operation. Therefore, exercise particular caution when touching these parts. Use safety glasses!

4. Operating controls and functional elements

Mains power switch, illuminated

2 3 4 5 6 7 8

Start / stop key Working temperature T1 Working temperature T2 High temperature warning limit Low temperature warning limit Safety temperature Adjustable excess temperature protection (safety temperature)

Control type: internal/external control

10 MULTI-DISPLAY (LED) temperature indication

/ /

Indicator lights: Temperature indication - external actual value

Heating / Cooling / Alarm Display of internal/external actual value

Setp.1: 37.00°C ExtAct: 37.00°C Power: 100 % Control: intern

DIALOG-DISPLAY (LCD) for indication of: Line 1: Setpoint

or or or

Line 2: Internal or external actual value

13 14 15 16 17

Line 3: Heating power in % Line 4: Control type: internal /

external control

MENUE key - for selecting the menu functions Cursor keys - Select menu items P-key Selecting parameters Numeral keypad: numerals 0 to 9; minus / decimal point Enter key 1) Store value / parameter

2) Next lower menu level Escape key 1) Cancel entries

2) Return to a higher menu level

Operating controls and functional elements

Socket for safety sensor

Rear view

INT

EXT

Socket for internal measurement and control sensor

Socket for external measurement and control sensor

30 SERIAL

31 REG+E-PROG

33 STAND-BY

34 ALARM

37 38

39 Mains power cable with plug

Interface RS232/RS485

Programmer input and temperature recorder output

Socket: control cable of JULABO refrigerated circulator

or output for alarm messages

Stand-by input (for external emergency switch-off)

Alarm output (for external alarm signal)

Control output for solenoid valve

230 V / max. 1.25 A

115 V / max 1.25 A

Grounded mains socket for heating device

(max. resistive load 3000 W)

(230 V / 3000 W max. resistive load)

(115 V / 1400 W max. resistive load)

Mains fuses T16A at 230 V

T12,5 at 115 V

Fuses T 1.25 A (for connectors 35)

5. Operating procedures

5.1. Installation

5.2. Connecting a heating device

Caution:

Set up the heating device according to the instructions or securely fix the unit in the bath tank using appropriate means. Danger of burning and fire!

 The unit should be set up at a dry location.  Place the unit in an upright position and do not obstruct the

 A wall distance of at least 10 cm must be maintained for

 If one or more temperature controllers are set up in a

 The ambient temperature must not exceed 35 °C. Ambient

 Do not set up the unit in the immediate vicinity of heat

Connect the power plug to the grounded mains socket (36) on the rear of the programmable controller.

ventilation.

ventilation, allowing internal heat to be conducted away from the unit.

cabinet for example, take care of good ventilation (waste heat per unit = approx. 60 Watts).

temperatures above 35 °C result in a failure of the unit.

sources and do not expose to sun light.

Caution:

Max. resistive load 3000 W at 230 V. Max. current 16 A. Max. resistive load 1400 W at 115 V. Max. current 12 A.

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