JUKI MO-50e, MO-51e Instruction Manual

2-Needle,3/4-Thread Overlock Sewing Machine
Instruction Manual
MO-50e/51e
IMPORTANT:
Read all safety regulations carefully and understand them before using your sewing machine. Retain this instruction manual for future reference.
110V~240V/15W.
20. Close cover before operating machine.
Replace bulb with same type rated 15Watts.
Use foot controller
7. - Details of the machine
9. - Accessories
9. - Accessory Box
9. - Looper cover
9. - Waste collector
11. - Attaching the foot control
11. - Sewing speed
11. - Assembling the thread stand
11. - Thread cones
11. - Power/ light switch
13. - Handwheel
13. - Presser foot lifter
13. - Changing the presser foot
15. - Inserting needles
15. - To lower the upper knife
17. - Threading/ Preparation
17. - Upper looper ( )Blue
19. - Lower looper (Red)
21. - Right needle (Green)
23. - Left needle (Yellow)
23. - After threading
25. - Sewing test
25. - Check your trial run
27. - Adjusting the thread tension
29. - Stitch length
29. - Cutting width
31. - Gathering*
- 3 thread overlock
- 3 thread rolled hem
- Unpicking seams
- Changing light bulb
- Cleaging and lubricating
31. - Differential feed*
13. Using the machine
17. Threading
Contents
25. Trial sewing, thread tension
27. Adjusting the thread tension
29. Adjustments and settings
31. Differential feed*
33. Practical sewing
35. Maintenance
37. Trouble shooting guide
41. Technical data
1. Safety regulations
5. Contents
7. Details of the machine
9. Preparing the machine
4C-315A221 4C-316B22 4C-326C22 4C-316C24 4C-316C26 4C-316C28 4C-326G22 4C-326C25 4C-326C23
Foot controller (100v) Japan Foot controller (115v) U.S.A. Foot controller (220v) South Africa Foot controller (220v) Argentina Foot controller (220v) Korea Foot controller (220v) the Middle East
Foot controller (230v) Europe Foot controller (240v) U.K. Foot controller (240v) Australia
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Looper cover Looper cover opening indent Knife guard Cloth plate Stitch plate Presser foot Upper looper tension dial Lower looper tension dial Right needle tension dial Left needle tension dial Thread take up cover Thread guide plate Accessory box Bulb cover Power / light switch Handwheel Machine socket Thread stand Anti-vibration cone Spool holder pin Retractable support rod Open thread guide Presser foot lifter Stitch length dial Differential feed dial
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Details of the machine
Details of the machine
4
Screwdriver Tweezers Cleaning brush Set of needles ELX705 Net Spool caps Waste collector Hexagon wrench Upper knife Oiler
All standard accessories are stored in the box. Pull out to open. Push in to close.
To open, push to the right with your thumb in the indent and tilt towards you. To close push it up and the cover engages automatically.
Fabric waste will be collected as you sew. Push the waste collector under the front of the machine and slightly to the left towards the cloth plate cover.
To open push the lever up. To close push the cover up to the right, it snaps into position automatically.
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10
Preparing the machine
Accessories
Accessory Box
Looper cover
Waste collector
Cloth plate cover
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5
6
9
3
4
8
Raise the support rod fully, turning slightly until the positioning catches engage.
The anti-vibration cone should be used with the wider edge to the bottom on the spool holder pin when sewing with cones. When using household spools remove the anti-vibration cones. Place spool on spool holder pins and push the spool caps on. If threads slip and get twisted, cover the spools with the nets supplied in the accessory box.
The power switch is conveniently placed on the handwheel side of the machine.
"I"-ON "O"-OFF
Plug foot control into machine socket (A) and then into main socket (B).
The sewing speed can be adjusted by increasing or decreasing the pressure on the foot control (C).
5
Preparing the machine
Assembling the thread stand
Thread cones
Power/light switch
Attaching the foot control
Sewing speed
ON
I
O
OFF
B
A
6
To raise the presser foot, raise the lever on the rear of the machine until it engages.
-Switch the machine off"O".
-Raise the presser foot. Press the catch (A) to release the presser foot from the clamp. Raise the presser foot lifter to the highest position and remove the presser foot sole to the left. To attach the presser foot sole, place it under the shaft. The groove in the shaft should line up exactly with the presser foot pin. Lower the shank and the presser foot will engage automatically.
The handwheel turns counterclockwise.
Using the machine
Handwheel
Presser foot lifter
Changing the presser foot
A
7
- Turn the handwheel to raise the needles.
- Open the looper cover.
- Press the upper knife holder to the right. Turn the knob clockwise until the knife engages.
- Close the looper cover.
- Switch the machine off"O". Disconnect machine from electricity supply.
- Turn the handwheel until needles are fully raised.
- Lower the presser foot.
- Use the hexagon wrench to loosen the needle setscrew. Remove needle.
- Insert the needle flat side towards the back, as far as possible into the needle clamp. Tighten the screw.
- The left needle is set higher than the right needle.
- Turn the knob anti-clockwise. The knife snaps automatically into its lower position. Close the looper cover.
Using the machine
Inserting needles
Raising the upper knife
To lower the upper knife:
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6
4
5
7
4
3
1
2
8
- Place the spool on the spool holder pin.
- Bring thread up from back to front through guide (1).
- Pull the thread under the guider (2) up to go around the pre-tension (3).
- Thread guide (4,5,6).
- Thread looper eye (7).
- Disconnect machine from electricity supply.
- Support rod with thread guide must be fully raised.
- Open the looper cover and the cloth plate cover.
- Turn the handwheel towards you until needles are fully raised.
- Thread the machine in the correct sequence.
Threading
Threading / Preparation
Upper looper (Blue)
2
3
4
5
6
C
2
1
C
A
B
B
9
- Place the spool on the spool holder pin.
- Bring thread up from back to front through guide (1).
- Pull the thread under the protector (2) and pass under the guider up to go around the pre-tension (3).
- Thread guide (4,5,6).
Threading
Lower looper (red)
- Turn the balance wheel toward you until the lower looper extending out 5-10mm from the needle plate edge.
- Pull the thread with tweezers to pass the lower looper hole (A).
- Draw the thread with your left hand tightly.
- Use your finger to push the automatic threader (B) up to the topmost, and then thread goes through the lower looper ( ) automatically.
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3
5~10mm
10
- Place the spool on the spool holder pin.
- Bring thread up through guide (1).
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- Thread guide (4,5).
- Thread right needle eye (6)
- Place thread under presser foot.
Pull the thread under the protector (2) and pass under the guider up to go around the pre-tension (3)
Threading
Right needle (Green)
6
1
3
4
5
2
3
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- Place the spool on the spool holder pin.
- Bring thread up through guide (1).
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- Thread guide (4,5).
- Thread left needle eye (6)
- Place thread under presser foot.
Pull the thread under the protector (2) and pass under the guider up to go around the pre-tension (3).
Note: If the lower looper has to be re­threaded, cut both needle threads off at the needle eye and remove surplus thread from below. Thread the looper and then re-thread the needles.
When threading is complete, lower the presser foot and close the looper cover and cloth plate.
Threading
Left needle (Yellow)
After threading
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4
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6
5
2
3
1
3
4
2
12
After threading make a trial run. Always use a double layer of fabric in order to be able to check the stitch formation and thread tension properly.
1 Upper looper thread (blue) 2 Lower looper thread (red) 3 Right needle thread (green) 4 Left needle thread (yellow)
- Switch the machine on "I".
- Set all tension dials to 3.
- Raise the front of the presser foot slightly with your thumb and position the fabric under the foot just up to the knife.
- Sew.
- At the end of the seam continue sewing a 8cm (4") long thread chain.
- Cut the thread chain and remove work.
Perfect stitch formation is when both looper threads meet at the fabric edge. The needle threads form straight stitches for a stretchy and durable seam.
Thread tension adjustments may be required depending on the type of fabric and thread being used.
Trial sewing, thread tension
Sewing test
Check your trial run
Adjusting the thread tension
Adjusting the thread tension
The left needle thread forms loops on the underside: Tighten the left needle thread tension (yellow).
The right needle thread forms loops on the underside: Tighten the right needle thread tension (green).
The looper loops are formed on the underside: Tighten the upper looper tension (blue), or loosen the lower looper tension (red).
The looper loops are formed on the upper side: Tighten the lower looper tension (red), or loosen the upper looper tension (blue).
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3
2
N
Adjusting the cutting width:
How to use the needle plate
14
- The stitch length can be adjusted from 1 to 4 mm.
- Higher number = longer stitch, lower number = shorter stitch.
- Basic stitch length = N.
- The cutting width should be adjusted according to the type of fabric being sewn. Check the seam each time and adjust the cutting width accordingly.
- Open cloth plate cover
- Turn cutting width dial:
- Clockwise to move knife to the left (for heavier fabrics).
- Counter-clockwise to move the knife to the right (for lighter fabrics).
Switch the lever to select the regular or rolled hem and narrow hem sewing. “N" for regular sewing. "R" for rolled and narrow hem sewing.
Adjustments and settings
Stitch length
Cutting width
lever
lever
N
1
2
4
5
6
7
8
3
1
2
3
4
5
15
There are two feed dogs: one front and one rear. The two feed dogs move independently and the distance each feed dog travels during one complete movement can be adjusted.
To stretch the fabric select a number fromNto5inthe section " ". This prevents fine nylon jerseys or closely woven fabrics from puckering.
To prevent waving or to gather select a number from N to 8 in the section " ". This prevents waving or fluting in knits or puckers in fine woven fabrics. It also can be used to gather single layers of fine woven fabric.
Use the differential feed to gather a single layer of fabric. For example sleeve heads, yokes, lace edging or frills.
When sewing without differential feed the dial should be on position N.
Differential feed*
Differential feed*
Gathering*
Adjustment: Stitch: 4-thread overlock Differential feed: 8 Stitch length: 3-4 Thread tension: 3-5
Note:
Pushing effect
Stretching effect
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3 thread overlock
For a 3-5 mm wide 3 thread overlock, remove the left needle. Thread both loopers and then the right needle.
Practical sewing
For a 5-7 mm wide 3 thread overlock, remove the right needle. Thread both loopers and then the left needle.
3 thread roll hem
Setting:
Unpicking seams
Switch the lever to "R". See page 14.
the tensions may need to be adjusted depending on the type of fabric or thread being used.
Stitch: Needle: Tensions: Needle: Upper looper Lower looper Stitch length Differential feed
3 thread roll hem right
3-5 4-6 6-8
1.5-2 N (depending on fabric)
Cut the loops with sharp scissors. Pull the needle thread and the stitches will come undone.
Note:
A
B
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- Switch the machine off "O" and disconnect it from electricity supply by removing the mains plug.
- Loosen the bulb cover setscrew (A) and remove the bulb cover.
- Unscrew the bulb and replace it with a new one.
- Attach bulb cover and re-tighten the setscrew.
Note:
Always use 110V/230V/240V/ 15W bulbs. Bulbs are available from your local dealer.
- Disconnect machine from electricity
supply.
During sewing dust and fluff collect in
and on the machine. This should be
removed regularly.
Your overlocker requires very little
lubrication but if used frequently,
lubricate the points illustrated (B) with
a drop of oil.
Changing light bulb
Cleaning and lubricating
ON
I
O
OFF
If voltage indicated on the electrical rating plate of your machine is 220-240V, ask for light bulb conforming to following specification.
If voltage indicated on the electrical rating plate of your machine is 100V, ask for light bulb conforming to following specification.
If voltage indicated on the electrical rating plate of your machine is 110-120V, ask for light bulb conforming to following specification.
-Edison type (screw type): 220 ~240V, 15W
-Edison type (screw type): 100V, 12W
-Edison type (screw type): 110 ~120V, 15W
Glass shape: T-22
Glass shape: T-20
Glass shape: T-20
Lamp cap: E14
Lamp cap: E12
Lamp cap: E12
Overall length: 56mm
Overall length: 48mm
Overall length: 48mm
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Needles break
Skipped stitches
Poor stitch formation
Seams flute or ware (knits)
Seams pucker
Fabric edges curl
Thread loops are loose
Machine does not sew
Thread tension is too tight for thread used. The machine is not threaded correctly. Needles are incorrectly inserted.
Needles are bent, blunt or the points are damaged. Needles not inserted correctly. Fabric was pulled while sewing.
Needles are bent or blunt. Wrong needles used.
Thread is not wound correctly round tension dials.
Differential feed is set incorrectly. Fabric was pulled while sewing.
Differential feed is set incorrectly.
Too much fabric in the stitch formation.
Too little fabric in the stitch formation.
Cord not plugged in correctly. Main switch not on.
Thread breaks Reduce thread tension.
Check the threading.
Insert needles fully into needle clamp with flat side to the back.
Replace the needles. Insert needles fully into needle clamp with flat side to the back. Guide fabric gently with both hands.
Replace the needles. Use system ELx705 needles.
Check threading.
Adjust differential feed between N and 8 " "
Adjust differential feed between N and 5 " "
Reduce cutting width, knife to the left.
Increase the cutting width, knife to the right.
Check plug. Switch machine on"1".
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8
9/10
7
7 7
12
7
8
9/10
15
15
14
14
5
Trouble shooting guide
19
- 2 needles, 4 thread overlock with integrated safety seam
- 1 needle. 3-thread overlock, 3 thread rollhem.
ELX705
3-7mm
1-4mm
max. 6mm
rotates counter-clockwise
up to 1300 s.p.m.
7.4kg
292Wx295Dx290H mm
Dust cover
Blind stitch foot
Elasticator foot
Special accessories are available from your dealer
Shirring foot
Bead/sequin foot
Cording foot
Taping foot
Technical data
Stitch types:
Needle system:
Seam width:
Stitch length:
Presser foot lift:
Handwheel:
Sewing speed:
Weight:
Dimensions:
Standard accessory:
Special accessories:
20
The product in this manual fulfil the demands in below norms:
72/23 EEC 89/336 EEC 89/392 EEC
Please pay attention on the needle area: The needle area can not be completely protected, as a totally protection will spoil the fundamental function of the overlock machine.
Great caution should be shown when working in the needle area. It is recommended to discon­nect the overlock machine by remove plug from outlet when changing needle, bulb or when other work in the needle area is required.
The right to change in construction and specification reserved.
RECYCLING
Do not dispose of electrical appliances as unsorted municipal waste. Use separate collection facilities.
Contact your local government for information regarding the collection systems available.
If electrical appliances are disposed of in landfills or dumps, hazardous substances can leak into the groundwater and get into the food chain, damaging your health and well-being.
When replacing old appliances with new one, the retailer is legally obligated to take back your old appliance for disposal at least for free of charge.
E1P16 000912
JUKI CORPORATION 2-11-1, Tsurumaki, Tama-shi, Tokyo 206-8551, JAPAN PHON: (81)42-357-2341 FAX: (81)42-357-2379 Copyright © 2012 JUKI CORPORATION. All rights reserved throughout the world. 40131848
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