Juki MO-2000QVP User guide

2-Needle, 2/3/4-Thread Overlock Sewing Machine
MO-2000QVP
INSTRUCTION MANUAL
IMPORTANT:
Read all safety regulations carefully and understand them before using your sewing machine. Retain this instruction manual for future reference.
When using an electrical appliance, basic safety precautions should always be followed, including the following: Read all instructions before using this sewing machine.
“DANGER
1. The appliance should never be left unattended when plugged in. Always unplug this appliance from the electric outlet immediately after using and before cleaning.
2.
“WARNING
1. Do not use the appliance as a toy. Caution is advised when the appliance is used by children, or near children. This sewing machine can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowl­edge if they have been given supervision or instruction concerning use of the sewing machine in a safe way and understand the hazards involved. Children shall not play with the sewing ma­chine. Cleaning and user maintenance shall not be made by children without supervision.
2. Use this appliance only for its intended use as described in this manual. Use only attachments recommended by the manufacturer as contained in this manual.
3. Never operate this appliance if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. Return the appliance to the nearest au­thorized dealer or service center for examination, repair, electrical or mechanical adjustment.
4. Never operate the appliance with any air openings blocked. Keep ventilation openings of the sewing machine and foot control free from the accumulation of lint, dust, and loose cloth.
Keep ngers away from all moving parts. Special care is required around the sewing machine needle.
5.
6. Always use the proper stitch plate. The wrong plate can cause the needle to break.
7. Do not use bent needles.
8. Do not pull or push fabric while stitching. It may deect the needle causing it to break.
9. Do not carry out sewing with a marking pin stuck in the material since doing so can cause knife/ needle breakage. In addition, do not attempt to cut anything other than fabric and thread with the upper/lower knives.
10. Switch the sewing machine off “O” when making any adjustments in the needle area, such as threading needle, changing needle, threading looper, or changing presser foot and the like.
11. Always unplug the machine from the electrical outlet when removing covers, when covers are opened to thread the loopers, when lubricating or when making any other user servicing adjust­ments mentioned in the instruction manual.
12. Never drop or insert any object into any opening.
13. Do not use outdoors. Do not operate where aerosol (spray) products are being used or where oxygen is being administered.
14.
15. To disconnect, turn all controls to the off “O” position, then remove plug from outlet.
16. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
17. Basically, the machine should be disconnected from the electricity supply when not in use.
18. If the power cord of this appliance is damaged, it must be replaced with a special cord by your nearest authorized dealer or service center.
19. (Except USA/Canada) This machine is provided with double insulation.
Use only identical replacement parts. See instructions for servicing Double-Insulated machine.
___ To reduce the risk of electric shock:”
___ To reduce the risk of burns, re, electric shock, or injury to persons:”
“SERVICING DOUBLE-INSULATED PRODUCTS
(Except USA / Canada)”
In a double-insulated product, two systems of insulation are provided instead of grounding. No grounding means is provided on a double-insulated product nor should a means for grounding be
added to the product. Servicing a double-insulated product requires extreme care and knowledge of the system and should only be done by qualied service personnel. Replacement parts for a
double-insulated product must be identical to those parts in the product. A double-insulated product is marked with the words DOUBLE INSULATION or DOUBLE INSULATED. The symbol
may also be marked on the product.
“SAVE THESE INSTRUCTIONS”
“This overlock sewing machine is intended for household use only.”
1
Congratulations on your purchase of a JUKI sewing machine. Please be sure to read safety precautions in “To use the sewing machine safely” in the Instruction Manual before use to fully understand the functions and operating procedures of the sewing ma­chine so as to use the sewing machine for a long time. After you have read the Instruction Manual, please be sure to keep it together with the warranty so that you can read it whenever necessary.
To use the sewing machine safely
Marks and pictographs included in the Instruction Manual and shown on the sewing machine are used so as to ensure safe operation of the sewing machine and to prevent possible risk of injury to the user and other people. Warning marks are used for different purposes as described below.
WARNING
CAUTION
Pictographs mean the following:
Danger warning which is not
specied
Prohibit­ed matter which is not
specied
Generally
required behavior
Indicates that there is a possible risk of death or serious injury if this
mark is ignored and the sewing machine is used in a wrong manner.
Indicates the operation, etc. which can cause a possible risk of person­al injury and/or physical damage if this mark is ignored and the sewing
machine is used in a wrong manner.
There is a risk of elec­trical shock
Disassem-
bly/alteration is prohibited
Disconnect
the power plug
There is a
risk of re
Do not place n­gers under the needle
There is a
risk of inju­ry to hands,
etc.
Do not pour
oil, etc.
2
WARNING
For the combination of the material and the thread and needle, in particular, refer to the explanation table in “Replacement of the needle”. If the needle or thread does not match the material used such as in the case that an extra heavy­weight material (e.g., denim) is sewn with a thin needle (#11 or higher), the needle can break re­sulting in an unexpected personal injury.
Other precautions
● Do not put the sewing machine under the
direct sunlight or in a humid place.
Be aware that the following state can take place since the sewing machine incorporates semi-con­ductor electronic parts and precise electronic circuits.
● Be sure to use the sewing machine in the
temperature range from 5ºC to 40ºC.
If the temperature is excessively low, the
machine can fail to operate normally.
● Do not wipe the sewing machine with solvent
such as thinner.
When the sewing
machine is soiled, put
a small quantity of
neutral detergent on a piece of soft cloth and carefully wipe off the sewing machine with it.
* The operating temperature of the sewing machine is between 5ºC and 40ºC. Do not use the sew-
ing machine under the direct sunlight, near the burning things such as a stove and candle, or in a humid place. By so doing, the temperature in the interior portion of the sewing machine can rise or
the coating of the power cord can melt, causing re or electrical shock.
3
Contents
Safety regulations ·································· 1-3
Contents··················································4
Details of the machine ····························· 5-7
• Accessories ·········································· 6
• Thread stand ·········································7
Preparing the machine / Using the machine · 7,8
• Attaching the foot control ··························7
• Waste collector ······································8
• Thread, cones, spools ·····························8
Using the machine
• Main Power/ light switch ··························· 9
• Looper cover ·········································9
• Handwheel ············································ 9
• Two step presser foot lifter ······················ 10
• Changing the presser foot ······················ 10
Threading 4/3 Thread OL
• Lower looper ······································· 17
• Upper looper ······································· 18
• Right needle ········································ 19
• Left needle ·········································· 20
• How to use the looper threader ················ 21
Trial sewing ············································ 22
Thread tension ······································· 23
Practical Sewing-Overlock
• Sewing in tape ····································· 24
• Carrying out hemming and narrow overlocking ········································· 24
• Wrapped overlocking with three threads ···· 25
• 2-/3-thread changeover attachment ·········· 25
• Cover stitch with three threads (atlock) ···· 26
• Upper knife is deactivated ······················ 10
• How to use the presser foot ···················· 11
• Inserting needles / Needles and Threads ······················· 11, 12
Adjustments and settings
• Stitch length ········································ 13
• Cutting width ······································· 13
• Differential feed ···································· 14
• Gathering ············································ 15
• Roll hemming ······································ 15
• Presser foot pressure ···························· 15
Setting/ Practical sewing
• Preparation/Tips ··································· 16
• Thread breakage during sewing ··············· 26
• Unpicking seams ·································· 26
Securing thread ends at the beginning and end of sewing ···································· 27, 28
LCD indication ····································29-32
Stitch chart············································· 33
Maintenance
• Cleaning and lubricating ························· 34
• Replacing the knife ······························· 34
Trouble shooting guide ························ 35, 36
Technical data ········································ 37
Optional accessories ································ 37
4
Details of the machine
11
7
8
9
6
5
24
3
1
10
2
12
4
23
14
16
18
19 21 20
22
13
15
17
Details of the machine
1. Looper cover with built in knife guard
2. Looper cover opening indent
3. Cloth plate
4. Top cover
5. Thread take-up cover
6. Presser foot pressure regulating knob
7. Left needle thread tension dial
8. Right needle thread tension dial
9. Upper looper thread tension dial
10. Lower looper thread tension dial
11. Retractable support rod
12. Thread guide support
13. Open thread guide
14. Spool holder pin
15. Foam pad
16. Anti - vibration cone
17. Thread stand
18. Stitch length adjustment dial
19. Differential feed adjustment dial
20. Handwheel
21. Front cover
22. Machine socket
23. Main Power/Light switch
24. LCD screen
Details of the machine
1
2
3
4
7
6 5
1. Thread cutter
2. Automatic needle threader
3. Presser foot lifter
4. Stitch plate
5. Presser foot
6. Upper knife
7. Needle clamp
5
Details of the machine
Caution:
Be sure to turn off the power switch before opening the looper
cover.
2
3
1
10
9
8
4
5
6
7
View with looper cover open
1. Selection lever for overlocking or roll hemming
2. Cutting width adjusting dial
3. Upper looper
4. Lower looper
5. Threading hole
6. Air-control pushbutton
7. Threading changeover lever
8. Upper knife xing screw
9. Lower knife
10. Upper knife changeover knob
Accessories
1. Needle set 130/705H (SCHMETZ)
2. Screwdriver
3. Tweezers
4. Brush/needle inserter
5. Electronic foot control
1
4
2
5
3
9
10
6. Nets
7. Spool caps
8. Looper threader
9. Accessory bag
10. Dust cover
11. Waste collector
12. Oiler
6
7
8
12
11
6
Details of the machine
A
B
Thread stand
Push the support rod rmly into the socket on the back of the
machine. Raise the support rod (A) fully, turning slightly until the po­sition catches engage. Position the thread guide (B) on the thread stand so that the arrow is to the front.
Preparing the machine / Using the machine
Attaching the foot control
Plug foot control into the machine socket (A) and then into main socket (B). The foot control regulates the sewing speed. The sewing speed can be adjusted by increasing or decreas­ing the pressure on the foot control.
A
Polarized main socket
B
“WARNING’’
This appliance has a polarized plug (one blade wider than the other).
To reduce the risk of electric shock, this plug is intended to t
in a polarized main socket only one way.
If the plug does not t fully in the polarized main socket, re­verse the plug. If it still does not t, contact a qualied electri-
cian to install the proper polarized main socket. Do not modify the plug in any way. (for USA, Canada only)
Polarized plug (for USA, Canada only)
7
Preparing the machine / Using the machine
Waste collector
Clip the waste collector into the opening on the looper cover. It catches the cut-off fabric as you sew, keeping your working area neat and tidy.
Thread / cones /
spools
The anti-vibration cone should be used with the wider edge at the bottom on the spool holder pin when sewing with cones.
Household spools
Remove the anti-vibration cones. Place spools on spool holder pins and push the spool caps on with the rounded side downwards.
Large spools
If large industrial spools are used, position the anti-vibra­tion cone upside down on the spool holder pin, i .e. with the wider edge at the top.
Thread net
If the threads slip and get twisted, cover the looper spools with the net supplied in the accessory bag.
8
Using the machine
Main Power/light switch
The main power/light switch is conveniently placed on the handwheel side of the machine in front of the socket. 0 = Off I = On with light
Looper cover
To open, press to the right with your thumb in the indent provided and tilt the cover towards you. To close push it up and press lightly to the right. The cover engages auto­matically.
Safety device:
The sewing machine is equipped with a safety device in
order to prevent malfunction. In any of the following cases, the safety device works to prevent the sewing machine from running. * When the looper cover is opened * When the cloth plate is opened * When the presser foot is raised
Handwheel
The handwheel turns forward, i.e. in the same direction as on a household sewing machine.
* The needle is brought to its upper end by
aligning the “ cover with the “
” marking on the side of the front
” marking on the handwheel.
9
Using the machine
B
A
Two step presser foot lifter with integrated front
foot lift
To raise the presser foot, lift the presser foot lever on the rear of the machine, until it engages (A). It can be raised again to the maximum height and held in this position to provide more space between presser foot and stitch plate (B). When the foot is raised (A and B), the front of the foot is auto­matically lifted.
Note:
When the presser foot is raised, all the tensions are released making it easier to thread the machine.
Changing the presser foot
Switch the machine off (power switch”0”) and deac­tivate the upper knife.
• Raise the presser foot.
• Turn handwheel towards you until needles are fully raised.
C
D
Match the matching up marks on handwheel and side cov-
er. Press the catch (C) to release the presser foot from the clamp. Raise the presser foot shank to the highest position (B) and remove the presser foot to the left. To attach the presser foot, place it under the shaft. The groove in the shaft should line up exactly with the presser foot pin (D). Lower the press­er foot lifting lever and check that the groove in the shank should line up exactly with the presser foot pin (D). If it is not lined up, press the catch (C) to line up.
To carry out sewing without cutting the material
(the upper knife is deactivated)
Turn off the power switch before deactivating the upper knife.
1. Lower the upper knife changeover knob in the direction of
E
the arrow.
2. Check to be sure that the knife is lowered.
Caution:
To activate the upper knife, bring the upper knife changeover knob at position E. Turn the handwheel by two revolutions by hand.
10
Using the machine
8.5mm
10mm
F G
H
How to use the presser foot
Use the marker on the presser foot as a guide when placing the material under the presser foot. (F) Left needle position (G) Right needle position (H) Knife position (when the lower knife adjusting knob is set
at scale mark “1.5”)
The knife position represents the position at which the
material is cut.
A
B
C
Inserting the needles
Needles can be inserted quickly and easily with the practical
needle inserter (A).
Switch the machine off (Power switch to “0”) Disconnect machine from electricity supply.
Turn handwheel towards you until needles are fully raised. Match the matching up marks on handwheel and side cover.
Lower the presser foot.
Using the small screwdriver, loosen the needle setscrews and remove the needles (B).
Place the right-hand needle, at side towards the back, into
the hole of the needle inserter and insert the needle as far as possible into the needle clamp. Tighten the setscrew lightly and then insert the left-hand nee­dle in the same way and tighten both setscrews (C).
11
Needle and thread
Needles
Needles must be in perfect condition. Problems can occur if needles:
B
A
Needle and thread
The needle size used depends on the thread. The needles should be in accordance with thread used.
When sewing, the thread is fed through the long groove in the needle. If the needle is too ne, the thread does not t into the groove and stitches will be skipped.
Use needles No. 70 - 90. * It is recommended to use JLx2 needle, especially when sewing thick materials, overlapped section, etc,
with overlock machine.
C
A are bent. B are damaged or blunt. C have hooked points.
Thread/decorative threads
Sewing and special overlock threads are manufactured in a wide variety of types, weights and combination
of bres. It is worth investing in good quality threads for perfect sewing results. Decorative threads specially
made for overlockers (available on cones) are also becoming widely available. We recommend following the basic guidelines when using special threads on your overlocker:
- Purchase threads on cones or spools which are produced exclusively for overlocking.
- When using normal spools, use the spool caps (in accessory bag).
- Only use decorative threads in the loopers. The thread must move easily and without resistance through the thread guides and looper eyes.
- The thicker the thread, the longer the stitch length (3-4).
- The thicker the thread, the looser the tensions.
- Sew slowly when using decorative threads. Pull the thread chain gently to the rear when starting to sew.
Always test sew decorative threads before starting to sew your work.
Thread, needle, application table
Thread Needles Where Application
All purpose overlock thread 120/2 (polyester)
70-90
Needles and looper threads
For all overlock.
Polyester-continuous laments Loopers only Neatening edges
Woolly nylon Loopers only Soft seams in knits, rolled hems.
Spun Polyester 80-90
Embroidery/darning and decorative threads
70-90 Loopers only Neatening edges, rolled hems.
Needles and looper threads
Seams in all fabrics.
12
Adjustments and settings
Stitch length
It can be adjusted while sewing. The stitch length is innitely variable from 1-4mm. Most over­lock work is done with a basic setting of 2.5mm. For roll hemming or narrow overlocking, it is best to set the dial at “1 to 1.5”.
For blind stitch which requires the “use of separately-available
presser foot”, set the dial at “4”.
Cutting width
Switch the machine off (Power switch to “0”) Disconnect machine from electricity supply.
• Raise the upper knife.
• Turn cutting width adjustment dial in the desired direction.
• Lower upper knife. 1 = 3–5 mm seam width 2 = 4–6 mm seam width 3 = 5–7 mm seam width 4 = 6–8 mm seam width
A
B
5 = 7–9 mm seam width The position of the lower knife determines the width of the seam. Reduce the cutting width if the edges of fine fabric curl up when being sewn (A). Increase the cutting width if the loops seem to be too loose (B).
WARNING
Do not carry out sewing with a marking pin stuck in the material. In addition, do not attempt to cut any­thing other than fabric and thread with the upper/
lower knives. Be aware that doing so can cause nee-
dle break or personal injury.
13
Adjustments and settings
D
C
2
E
1.5
N(1)
Differential feed
There are two feed dogs one front (C) and one rear (D). The two feed dogs move independently and the distance each feed dog travels during one complete movement can be adjusted. The differential feed prevents fluting or waving in knitted or stretch fabrics and movements between the layers of fabric. It also ensures pucker-free seams in smooth fabric such as nylon or closely woven fabric.
Perfectly at seams in knits or stretch fabrics.
The distance travelled by the front feed dog should be greater than that of the rear feed dog. The front feed dog, therefore, feeds an amount of fabric which the rear feed dog can take up behind the needle without stretching the fabric. (E)
Pucker - free seams in nylon or closely woven
fabrics.
The distance travelled by the rear feed dog should be greater than that of the front feed dog. The front feed dog, therefore, holds the fabric back so that the rear feed dog can take it up behind the needle without any puckering. (F)
Adjusting the differential feed
The differential feed can be adjusted by simply turning the dif­ferential feed adjustment dial in the direction desired. Always
make a trial run. The differential feed is innitely variable and
can be adjusted while sewing.
G H
0.7
F
Adjusting the differential feed
Simply turn the dial in the direction desired for fully variable adjustment while sewing. Test sew.
Effect Fabric
Wave-free seams
2
(G)
JI
Wave-free seams
1.5 (H)
N Normal feed (I) Woven fabrics
0.7 No puckering (J)
Thick wool knits, hand knitted articles, very stretchy fabrics
Cotton, silk, synthetic jersey,
sweatshirt fabrics and ne knits
Fine nylon jersey, closely woven fabrics, lining fabric satin, poplin
14
Adjustments and settings
C
D
Gathering
Using the differential feed, a single layer of fabric can be gathered before sewing it to the garment. For example, sleeve heads and lower edges, yokes, lace edging or frills.
Adjustment:
• Stitch: 4-thread overlock
• Differential feed: 2
• Stitch length: 3-4
• Cutting width: 2-3 Increase the needle thread tension (6-8) for a tighter gather.
Roll hemming
• Turn the handwheel towards you until the needles are fully raised.
• For roll hemming, pull the overlocking width changeover knob toward you and check that the overlocking claw re­tracts. (C).
• For overlocking, push the overlocking width changeover knob away from you to check that the overlocking claw proj­ects. (D).
The roll hemmer is fully integrated in the machine. The edge of the fabric will be automatically rolled over, producing a very
narrow, ne seam or hem. Roll hemming is ideal for nishing edges on all ne fabrics,
such as evening clothes, lingerie, scarves, frills and also for curtains and napkins.
15
M
H
L
Presser foot pressure
The presser foot pressure is factory adjusted to a medium setting. Align the marker line on the presser foot pressure regulating knob with the upper end of the top cover. Position of knob for normal pressure (M) = Medium. More pressure: for thick or stiff fabrics such as denim, tweed,
rm linen (H) = High.
Less pressure: for light-weight or sheer fabrics and knits (L) = Low.
Threading preparations / Tips
1. Extend the retractable support rod tted with open
thread guide as far as it goes.
2. Raise the presser foot. (Tension disk opens.)
3. Open the looper cover.
4. Turn the power on.
Threading sequence
The thread guides can be threaded in any sequence.
The threading sections are color coded correspondingly.
Lower looper thread (red markings)
Upper looper thread (purple markings)
Right needle thread (green markings)
Left needle thread (beige markings)
Threading the thread guide No. 1
Bring down the thread which is put on the retractable support rod to thread the thread guide No. 1 from its left side. Then, route the thread downward to bring it toward you.
16
Threading 4/3 Thread OL
3
4
10
5
Lower looper thread, red markings
Place the spool on the spool holder pin as illustrated. (1) Raise the threading changeover lever in the di-
rection of the arrow.
2
Turn the handwheel toward you until it clicks. (2) Thread the thread guide which is located just
above the spool from back to front. (3) Thread the thread guide No. 1. (4) Pull the thread by both hands and thread the
thread guide. (5) Thread the thread guide. (6) Pull out the thread by 20 to 30 cm to let it sag
inside the looper cover. (7) Pass the top end of thread through threading
hole by 1 to 2 cm. (8) Press the air-control pushbutton. (9) Check to be sure that the thread comes out from
the top end of the lower looper. (10) Bring the pulled-out thread down from above
the upper looper to route it under the presser foot and pull it out from its rear.
1
1
9
8
7
20-30cm
6
Note:
If the upper or lower looper thread breaks during sewing, re-threading is necessary. Remove both the broken and unbroken looper threads. Then, set the threading lever to the thread­ing side to carry out threading of the upper and lower loopers.
17
Threading 4/3 Thread OL
2
3
4
10
5
Upper looper thread, purple markings
Place the spool on the spool holder pin as illustrated. (1) Raise the threading changeover lever in the di-
rection of the arrow. Turn the handwheel toward you until it clicks. (2) Thread the thread guide which is located just
above the spool from back to front. (3) Thread the thread guide No. 1. (4) Pull the thread by both hands and thread the
thread guide. (5) Thread the thread guide. (6) Pull out the thread by 20 to 30 cm to let it sag
inside the looper cover. (7) Pass the top end of thread through threading
hole by 1 to 2 cm. (8) Press the air-control pushbutton. (9) Check to be sure that the thread comes out from
the top end of the upper looper. (10) Pull the thread by approximately 10 cm to route
it under the presser foot and pull it out from its rear.
1
1
9
8
7
20-30cm
6
18
Threading 4/3 Thread OL
Right-hand needle, green markings
Switch the machine off (power switch”0”)
10
1
2
3
5
6
7
8
4
6
9
12
7
Place the spool on the spool holder pin as illustrated. (1) Thread the thread guide which is located just
above the spool from back to front. (2) Thread the thread guide No.1. (3) Route the thread in the groove. (4) Put the thread under the thread guide plate. (5) Thread the thread take-up cover (marked in
green) (6) Thread the thread guide (right-hand side). (7) Thread the needle bar thread guide (right-hand
side). (8) Turn the handwheel to align the “
it with the “
cover. (9) Set the right-/left-needle changeover lever to the
right needle side. Be sure to move the right-/left-needle change-
over lever to the right needle side until it will go
no further. (10) Lower the threading lever as far as it goes. (11) Push the thread into section A with both hands. (12) The thread automatically passes through the
needle eyelet by pushing the threading lever upward.
(13) Pull out the thread by approximately 10 cm to
route it under the presser foot and draw it out from its rear.
” marking on the side of the front
” marking on
19
A
11
13
Threading 4/3 Thread OL
1
2
3
5
6
7
4
6
8
10
9
12
Left-hand needle, beige markings
Switch the machine off (power switch”0”)
Place the spool on the spool holder pin as illustrated. (1) Thread the thread guide which is located just
above the spool from back to front. (2) Thread the thread guide No.1 (3) Route the thread in the groove. (4) Put the thread under the thread guide plate. (5) Thread the thread take-up cover (marked in
beige) (6) Thread the thread guide (left-hand side). (7) Thread the needle bar thread guide (left-hand
side). (8) Turn the handwheel to align the “
it with the “
cover. (9) Set the right-/left-needle changeover lever to the
left needle side. Be sure to move the right-/left-needle change-
over lever to the left needle side until it will go no
further. (10) Lower the threading lever as far as it goes.
7
(11) Push the thread into section A with both hands. (12) The thread automatically passes through the
needle eyelet by pushing the threading lever upward.
(13) Pull out the thread by approximately 10 cm to
route it under the presser foot and draw it out from its rear.
” marking on the side of the front
” marking on
11
A
13
20
Threading 4/3 Thread OL
Looper threader
How to use the looper threader
To thread woolly thread or any thread that cannot pass smoothly through the threading holes, it is recommended either to use the “looper threader” supplied in the accessory bag, or to prepare an ap­proximately 30 cm long spun thread or the like, tie it at the end of the woolly thread, pass the spun thread through the threading hole and pull it until the woolly thread passes through the hole. (The looper threader can also be used as a cleaning tool for pipes.)
1. Raise the threading changeover lever in the di­rection of the arrow.
Turn the handwheel toward you until it clicks.
2. Pass the thread through the looper threader ring.
3. Pass the looper threader through the looper by hand until it comes out from the end of the looper.
Caution:
Do not press the air-control pushbutton.
Note:
If the upper or lower looper thread breaks during sewing, re-threading is necessary. Remove both the broken and unbroken looper threads. Then, set the threading lever to the threading side to carry out threading of the upper and lower loopers.
Caution:
After the completion of threading of the upper and lower loopers, return the threading lever to its home position. If not, the looper cover cannot be closed.
21
Trial sewing
Sewing test
Use two plies of material to check that the quality of the n­ished seam and thread tensions are correct.
1. Close the looper cover. Turn the power on.
2. Check that the upper knife is raised.
3. Lower the presser foot.
4. While holding the thread trailing from the rear of the press­er foot by hand, depress the controller to produce chain-off thread by 6 to 7 cm.
5. Raise the front side of the presser foot with fingers and insert the material under the presser foot until the upper knife is reached.
6. Start the sewing machine.
7. After the completion of sewing, produce chain-off thread by 5 to 6 cm.
8. Put the chain-off thread over the thread trimming blade for trimming.
* Chain-off thread is stitch-formed thread with no material.
5-6 cm
22
Thread tension
注意
注意
注意
注意
注意
1
3
4
2
4
3
Check your trial run 4/3 Thread OL
1. Upper looper thread (purple).
2. Lower looper thread (red).
3. Right-hand needle thread (green).
4. Left-hand needle thread (beige). Perfect stitch formation is when both looper threads meet at the fabric edge. The needle threads form straight stitches for a stretchy and durable seam.
Thread tension
Thread tension should be properly adjusted to suit the various types of work. The ideal tension setting for most fabrics and threads is be-
tween 3 and 5. However this can vary quite considerably when special threads such as lament, woolly nylon, buttonhole twist
(cordonnet), pearl yarn or decorative threads are used. Only use decorative threads in the looper. The thread must move easily and without resistance through the looper eye.
Innitely variable adjustments can be made from 1 - 9.
Turn the dial downwards for less tension. Turn the dial upwards for more tension.
A
D
B
E
C
F
Adjusting the thread tension
Turn the tension dials by quater or half number, then test sew
again and check the result.
• The loops are formed on the underside. Tighten the upper looper thread tension, (purple) or loosen
the lower looper thread tension, red (A).
• The loops are formed on the upper side. Tighten the lower looper thread tension, (red) or loosen the
upper looper thread tension, purple (B).
• The right-hand needle thread forms loops on the underside. Tighten the right-hand needle thread tension, green (C).
• The left-hand needle thread forms loops on the underside. Tighten the left-hand needle thread tension, beige (D).
• The edge of the fabric curls up, tension of both looper threads is too tight:
Loosen upper and lower looper thread tensions, purple and
red (E).
• The fabric puckers during sewing:
Loosen the right- or left-hand needle thread tension, green
or beige (F).
23
Practical Sewing - Overlock
B
A
Sewing in tape
The standard presser foot is equipped with a tape
guide. A tape can be sewn into the shoulder or side seams of garments made from knits or stretch fab­rics to prevent stretching.
• Turn handwheel towards you until needles are fully raised. Match the matching up marks on hand­wheel and side cover.
• Raise the presser foot.
• Lay the tape under the presser foot and slide it carefully into the tape slot.
• Lower the presser foot.
• Sew a few stitches on the tape.
• Loosen the setscrew (A) and adjust the tape guide to suit the width of the tape (B).
• Re-tighten setscrew.
• Raise the tip of the presser foot and place work underneath. Sew.
Carrying out hemming and narrow over-
locking
1
1
3
A
B
4
2
The sewing machine incorporates the hemming de­vice to enable roll hemming and narrow overlocking. The sewing machine is able to overlock the material edges such as bottoms and sleeve cuffs beautifully while automatically folding them inwardly.
Preparation for hemming
1. Install the right needle only.
2. Pull the overlocking width changeover knob to-
ward you to lower the overlocking claw.
3. Set the lower knife adjusting knob at the scale
mark “1 to 1.5”.
4. When using filament thread or woolly nylon
thread, set the stitch length adjustment dial (stitch length) at “1 to 1.5”.
Roll hemming (A)
The roll hemming is the stitch system that laps the material edge with the upper looper thread.
Narrow overlocking (B)
The narrow overlocking is the overlock stitch system overlocking width of which is narrower than the stan­dard one.
24
Practical Sewing - Overlock
Wrapped overlocking with three threads
For wrapped overlocking with the right needle (3
to 7 mm in width)
1. Remove the left needle.
2. Thread the upper and lower loopers in the same manner as the standard sewing (2-needle, 4-thread).
For wrapped overlocking with the left needle (5
to 9 mm in width)
1. Remove the right needle.
2. Thread the upper and lower loopers in the same manner as the standard sewing (2-needle, 4-thread).
2-/3-thread changeover attachment
Use the 2-/3-thread changeover attachment when it is desired to carry out 2-needle overlocking, cover stitch (flatlock) or 2-thread hemming.
1. Turn off the power switch.
2. Press the 2-/3-thread changeover attachment mounted on the upper looper to the left.
3. Check that the projection of the 2-/3-thread changeover attachment is inserted into the hole in the top end of the looper.
In the aforementioned state, the upper looper thread is not fed. However, the lower looper thread is fed to form 2-thread stitches.
25
缝纫中断线、缝口合拢
马上停止缝纫,取出面料。重新穿线。 如果下弯针断线,则需要剪断左、右机针线,并从下面拉掉余线。 先穿弯针线,再穿机针线。 在离接口处2-3cm重新开始缝纫。
缝口的拆法
线C, 针线(D), 针脚就被拆开。
Practical Sewing - Overlock
1
3
3
Cover stitch with three threads (atlock)
1. Deactivate the upper knife.
2. Use a decorative thread as the upper looper thread. (Fil­ament thread is best-suited as the needle thread and the lower looper thread. However, spun thread can also be used.)
3. Adjust the tension regulating dial and stitch length adjust­ment dial. Adjust the dials so that the thread tension is slightly reduced.
Scale mark of tension regulating dial
Stitch length adjustment dial 2 - 2.5
4. Use either the left needle or the right needle only.
In the case of the left needle: Wide cover stitches are
sewn. (5 to 9 mm)
In the case of the right needle: Narrow cover stitches are
sewn. (3 to 7 mm)
5. Fold the material in two. Carry out sewing with a preset overlocking width.
6. After the completion of sewing, unfold the material.
Thread tension of left or right needle
Thread tension of upper looper 1 - 5
Thread tension of lower looper 5 - 7
1 - 3
D
D
D
D
C
C
Thread breakage during sewing
Sew off immediately at an angle and remove the work. Re-
2-3 cm
thread. If the upper or lower looper thread breaks during sewing, re-threading is necessary. Remove both the broken and un­broken looper threads. Then, set the threading lever to the threading side to carry out threading of the upper and lower loopers. First thread the looper and then the needles. Start sewing again about 2 - 3 cm in front of the break.
Unpicking seams
Using sharp scissors, cut the loops (C). Pull the needle thread (D) and the stitches will come undone.
C
C
26
Practical Sewing - Overlock
1
4
Securing thread ends at the beginning and end
of sewing
Overlock stitches can unravel if the threads are not secured at the beginning and end of sewing. Secure the thread ends.
Securing thread ends with the overlock machine
1)
Securing thread ends at the beginning of sewing
1. Pull out chain-off thread produced at the beginning of sew­ing by 3 to 4 cm.
2. Sew the material by two or three stitches.
3. Lower the needle and raise the presser foot.
4. Stretch the chain-off thread to put it between the presser foot and the material from the left side.
5. Lower the presser foot and sew the chain-off thread on the material.
* If you do not sew the chain-off thread on the material, pro-
duce a longer chainoff thread at the beginning and end of sewing. Then, make a knot of the chainoff thread or put the chain-off thread under the seam with a wool needle.
* When stitches cross each other, chain-off thread is auto-
matically secured.
3
4
2
2) Securing thread ends at the end of sewing
1. Stop the needle at the end of material.
2. Lift the needle.
3. Raise the presser foot.
4. Turn the material upside down. Lower the needle so that it
enters the outside edge of nished seam.
5. Lower the presser foot.
6. Carry out sewing to produce chain-off thread by 2 to 3 cm taking care not to allow the nished seam to come in con­tact with the upper knife. Remove the material.
7. Secure the chain-off thread.
6
27
Practical Sewing - Overlock
A
In the case of securing thread ends with a wool needle: (A)
Leave a 2 to 3 cm long chain-off thread at the beginning and end of sewing.
Put the chain-off threads in the nished seam by means of a wool needle.
B
In the case of securing thread ends with glue for handicraft: (B)
Apply a little amount of glue for handicraft at the root of chain-off thread on the material. Cut out the excess of chain-off thread after the glue has dried.
C
Securing thread ends by making a knot: (C)
Bind all threads together and make a knot at the nearest position of the materi­al. Then, cut out the excess of the threads.
28
LCD indication
Set values of 15 different kinds of stitch can be visually checked on the LCD screen. In addition, three different set values can be added to the current set value. (Memory number)
Needle position
Left needle thread tension
Right needle thread tension
Stitch No.
Upper looper thread tension
Lower looper thread tension
Edit button
Conrmation button
Default button
LCD indication button
Upper knife
Memory No.
Upper knife release 2/3 thread changeover attachment Roll hem selection lever Differential feed Stitch length Cutting width
1. Basic method of use
No. Operation Display Remarks
1 When the power
is turned ON
2 4 seconds later Sewing type name display screen
3
When
pressed
is
“Welcome” display
Set value display screen
Sewing type name display screen
You can select language from 9 languages. Refer to page 32. (Default setting is English.)
The screen which was displayed at the last time when the power was turned OFF.
The screen is changed over between the sewing type name display screen and the set value display screen.
2/3thread changeover attachment
To release the attachment
To set the attach­ment
Roll hem selection lever
Press the lever away from you to let the roll hemming claw come out.
Pull the lever toward you to lower the roll hemming claw.
29
4
When
or
is pressed
Set value display screen
Sewing type name display screen
Set value display screen
Select the stitch type.
Select the set value.
2. How to display the initial value
* The initial value is the default value which has been fac-
tory-set at the time of shipment.
No. Operation Display Remarks
1
When
is pressed
Initial value display screen
The initial value of the selected stitch type is dis­played.
The initial value is displayed as long as
pressed.
3. How to edit the set value
No. Operation Display Remarks
1
When
is pressed
Edit item selection screen
Display of selected item ashes on and off.
is held
2
3
4-a
4-b
5
6
When
pressed
When
When
pressed
When
When
When
or is
is pressed
or is
is pressed
is pressed
is pressed
Edit item selection screen
Edit screen
Edit screen
Edit screen
Edit item selection screen
Sewing type name display screen
Set value display screen
Select the item you want to edit.
The value is set.
The value returns to the initial value.
The value is stored in memory and the screen returns to the edit item selection screen. If the value differs from the initial value, the relevant item is highlighted.
The screen returns to the previous screen.
30
4. How to initialize the set value
No. Operation Display Remarks
1 Sewing type name display screen
Set value display screen
Edit item selection screen
Display the stitch pattern you want to initialize.
2
Press
ing
3 When one of them is
pressed:
while keep-
held pressed.
: Initialize
: Cancel
nitialization check screen
I
Sewing type name display screen
Set value display screen
Edit item selection screen
The set value is initialized and the screen returns to the previous screen.
31
5. How to use the memory number
The memory number is the function for increasing the number of set value display screens. For each of 15 stitch patterns, three memory numbers can be added to the current set value at the maximum.
Example)
The current set value of “Stitch pattern 1” can be changed to three different set values.
No. Operation Display Remarks
1 Sewing type name display screen
First
Second
Set value display screen
Third
The current set value of “Stitch pattern 2” can be changed to three different set values.
Display the stitch pattern you want to add or delete.
First
Second
Third
2
Keep
for two seconds.
3 When one of the follow-
ing is pressed:
held pressed
: Add
: Delete
: Cancel
Memory check screen
Sewing type name display screen
Set value display screen
Caution:
If there are already three or more memory numbers, no more one can be added. In the case the stitch pattern selected is not a mem­ory number, it can not be deleted.
Addition or deletion of the memory number is executed and the screen returns to the previous screen.
6. How to set the language and the LCD contrast
No. Operation Display Remarks
1 When the power is turned
ON while keeping
and
2
When
pressed
held pressed
or is
Language selection screen
Language selection screen
The currently-selected language is displayed.
Select the language.
3
4-a
4-b
5
When
When
pressed
When
When
is pressed
or is
is pressed
is pressed
LCD contrast adjustment screen
LCD contrast adjustment screen
LCD contrast adjustment screen
“Welcome” display
Set the contrast.
The contrast returns to the initial value.
32
Stitch chart
* The scale marks of the tension regulating dial listed below are just a guide. The correct adjustment differs
according to the type of thread and material to be used.
Stitch
No.
1
2
3
4
5
4-Thread / 3-Thread2-Thread
6
7
Stitch
4-Thread overlock with integrated safety seam
3-Thread super stretch
3-Thread overlock (left needle)
3-Thread overlock (right needle)
3-Thread Flatlock (left needle)
3-Thread Flatlock (right needle)
3-Thread narrow seam
Cut-
Thread tension
Needle
ting
width
position
Left
Right
nee-
dle
Upper
looper
nee-
dle
4.0 4.0 4.0 4.0 1-5 2.5 N
4.0 4.0 --- 2.5 1-5 2.5 N
- 4.0 --- 4.0 4.0 1-5 2.5 N
-
-
-
--- 4.0 4.0 4.0 1-5 2.5 N
- 1.0 --- 3.0 6.0 --- 2.5 N
--- 1.0 3.5 6.0 --- 2.5 N
--- 4.5 4.0 5.0 1.0 1.0 N
Lower
looper
Stitch
length
Differ-
ential
feed
Roll
hem se-
lection
lever
2/3
thread
change-
over at-
tachment
Upper
knife
33
3-Thread roll hem
8
2-Thread wrapped
9
overlock (left needle)
2-Thread wrapped
10
overlock (right needle)
2-Thread Flatlock
11
(left needle)
2-Thread Flatlock
12
(right needle)
2-Thread roll hem
13
2-Thread overlock
14
(left needle)
2-Thread overlock
15
(right needle)
-
-
-
-
-
--- 4.0 3.5 6.0 1.0 1.0 N
- 5.0 --- --- 3.5 1-5 2.5 N
--- 4.5 --- 3.0 1-5 2.5 N
- 2.0 --- --- 4.0 --- 2.5 N
--- 3.0 --- 5.5 --- 2.5 N
--- 4.0 --- 5.0 1.0 1.0 N
- 2.0 --- --- 5.0 1-5 2.5 N
--- 2.5 --- 6.5 1-5 2.5 N
Maintenance
Cleaning and lubricating
A
As you use the sewing machine, lint is likely to accumulate
in the sewing machine. It is necessary to remove the lint pe-
riodically. Since lint accumulates particularly in the sections
around the throat plate and lower knife, remove the lint from
those sections on a periodical basis. (A)
When cleaning the pipes of the upper and lower loopers, use
the “looper threader” supplied in the accessory bag. (Refer to
page 21 for how to use it.)
The sewing machine uses special materials for important
parts. Apply one or two drops of machine oil to the sections
illustrated.
Turn off the power switch and disconnect the pow­er plug from the wall outlet before starting cleaning
or lubricating the machine.
Precautions to be taken when handling oil
* In the event the oil gets in the eye or adheres on skin, immediately wash it off in order to prevent irrita-
tion and rash. * If swallowed accidentally, immediately seek for medical advice in order to prevent diarrhea and vomiting. * Keep the oil away from children. * Oil disposal is obliged by legislation. Dispose of the oil properly in compliance with the relevant legisla-
tion.
To carry out cleaning with the cloth plate opened
Be sure to turn off the power switch before opening the cloth plate.
• How to open the cloth plate
Push this side of the cloth plate to the left to open it.
• How to close the cloth plate
Push the cloth plate toward the sewing machine.
Replacing the knife
It is not normally necessary to replace the lower knife since it is made of special ultrahard material. If the knife blade tip has chipped, replace the knife with a new one. Contact your distributor for the replacement of the lower and upper knives.
34
Trouble shooting guide
Problem Cause Solution Page
The machine does not sew:
Fabric does not feed evenly
Thread breaks
Needles break
• Looper or cloth plate cover is open.
• The main switch is not on.
• The machine is not plugged in.
• Differential feed is wrongly adjusted.
• Presser foot pressure is too low.
• Thread tension is too tight for the thread being used.
• The machine is not threaded correctly.
• Needles are incorrectly inserted.
• Wrong needles.
• Needles are bent or blunt, points are damaged.
• Needles are not inserted correctly.
• Fabric was pulled while sewing.
• Close the looper or the cloth plate cover.
• Switch machine on. (Main switch to “I”)
• Insert plug into main socket.
• Check the differential feed setting.
• Adjust the presser foot pressure.
• Reduce thread tension.
• Check the threading.
• Insert needles fully into needle clamp
with at side to the back.
• Use needle system 130/705H or JLx2.
• Replace needles.
• Insert needles fully into needle clamp
with at side to the back.
• Guide fabric gently with both hands.
9
9 7
14 15
23
17 11
11
12
11
--
Skipped stitches
Poor stitch formation
Seams ute
or wave, es­pecially when sewing knits
Seams puck-er• Needle thread tension is too tight.
Fabric edges curl
• Needles are bent or blunt.
• Wrong needles used.
• Presser foot pressure is too low.
• Threads are not correctly between the tension dials.
• Thread has got caught.
• Machine is incorrectly threaded.
• Fabric was pulled while sewing.
• Presser foot pressure is too tight.
• Differential feed is set incorrectly.
• Differential feed is set incorrectly.
• Too much fabric is in the stitch.
• Thread tension is too tight.
• Stitch selection lever is on roll hem.
• Replace the needles.
• Use needle system 130/705H or JLx2.
• Increase presser foot pressure.
• Check if thread is lying between ten­sion discs.
• Raise the presser foot and pull the thread.
• Check threading path of each thread.
• Check threading path of each thread.
• Guide fabric gently.
• Reduce presser foot pressure.
• Adjust differential feed to N - 2.
• Reduce the needle thread tension.
• Adjust differential feed to 0.7 - N.
• Reduce cutting width.
• Reduce thread tension.
• Set selection lever to overlock.
11 11 15
16
16
17 17
-­15 14
23 14
13 23 15
35
Problem Cause Solution Page
Thread loops are too loose
Motor failure • Noise is heard.
Needle eyelet cannot be threaded
Upper and lower loopers cannot be threaded
• Too little fabric in the stitch. • Increase the cutting width. 13
• Motor does not turn at all.
• Sparks are abnormally large.
• The “ front cover is not aligned with the “ marking on the handwheel.
• When the handwheel is not xed.
• When the thread is not inserted into the bottom of the threading hole.
• When the thread is not slacked before the threading hole.
• When the thread is caught somewhere in the thread path.
• When the pipe is clogged with lint.
” marking on the side of the
• Replace the carbon brush with a new one.
(Note) Contact your distributor to ask
for the replacement of the car­bon brush.
• Turn the handwheel to align the “
marking on it with the “ the side of the front cover.
• Raise the threading changeover lever
and turn the handwheel to x it.
• Insert the thread into the threading hole by 1 to 2 cm.
• Slack the thread before the threading hole.
• Remove the thread from the location where it has been caught.
• Thread the loopers by means of the looper threader supplied in the acces­sory bag to remove the lint in the pipe.
” marking on
--
19,20
17,18
17,18
17,18
--
21
36
Technical data
Stitch choice Over lock 2 needles, 2 loopers: 4 thread overlock with integrated safety seam
1 needle, 2 loopers: 3 thread overlock, atlock roll hem 1 needle, 1 looper: 2 thread overlock, atlock roll hem
2 needles, 1 looper: 3 thread super stretch
Needle system SCHMETZ 130/705 H or JLx2
Seam width 5-7 mm (3/2 thread overlock)
7-9 mm (4 thread overlock / 3/2 thread overlock / 3 thread super stretch)
Stitch length 1-4 mm
Differential feed No puckering 0.7 - N
No waving or uting in knits N - 2
Presser foot lifter 5 mm
Handwheel Rotates forwards
Sewing speed Up to 1,500 sti/min
Weight 9 kg
Dimensions 330 (W) × 280 (D) × 310 (H) mm
Foot control model No. YC-482 (USA and Canada only)
YC-483N (220-240V)
We reserve the right to make changes in the interest of technical progress.
37
Optional Accessories
• Blind stitch presser
foot
• Elasticator
• Cording presser foot
• Piping presser foot
• Beading presser foot
• Gathering presser
foot
Contact your local dealer.
38
2-11-1, TSURUMAKI, TAMA-SHI, TOKYO, 206-8551, JAPAN
PHONE : (81)42-357-2341 FAX : (81)42-357-2379
Copyright © 2015 JUKI CORPORATION All rights reserved throughout the world.
00091540166594
Loading...