Juki DLU-5490-6 User Manual

No.
0290-02
model
1 -Needle,
Lockstitch
®
1987·7
BE009000PJA
DLU-5490-GsERIES
Machine
with
PARTS
and
Variable
Automatic
BOOK
Top
Feed
Trimmer
TOKYO
JUKI
INDUSTRIAL
CD.~
LTD.
HOW
TO
MAKE USE OF
/ ' - '/
1.
2.
7'
''/ 7 (J)
The
part numb
Glt:.;F~ht_lifl61.d.>c'1.-lii'IJ.,
Explanation
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1)
Codes
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CD
@
2) Codes
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CD
@ D.1 0/83
r
Exa
Ref.
No.
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of
on the
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83
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In
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Note
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ers
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codes
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colu
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...
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to
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1983
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case,
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B
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B
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B
1105-200-000
B1105-3
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7
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PARTS BOOK
the
figure
indicate
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ober,
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October.
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from
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1983
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1983
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(D.) can
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new parts
be ordered
Desc
ription
Needle
bar
N
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bar
Frame cove Fra
me
cove
the cor
No(RcfNo
the
previous
~
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at
bottom
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parts
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book.
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not interchangeable
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).
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:·-·-·
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Wh
en
Ordering The Spare Parts:
In
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er
to ensure tha t we deliver t (ex. B1109-012-AOOf and NUMBER
M
, because there
ffl8A~~~~~=~~
Indicates
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Indicates parts o
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ndicates sub Asse HlilBJ'cH
-· -· -· -·
also the
are some parts whoch
parts and
mount
new amount
mbly part
new
part are
interchangeable
number
is re
plac
ed
on
the
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t:
-t
h 1: n· h
Frame cover
rt number
l'
col
umn
amount
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parts
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the
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you,
please
UMBER
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the "Amt.
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t
book
J'o
T T
assembly
7
0.
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.
with
each other
(Japanese)" col
J'c:lil' n' !
c.A.
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ordering
the
top
the
corresponding
right
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ER
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MACHINE
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HAND
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FEED
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6.
TOP
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7.
TOP
J:jl5
FRAME & MISCELLANEOUS
71-~IMH~
SHAFT & THREAD
~f!lOO~
BAR & HOOK
""ffdlfMJ~
LIFTER
MECHANISM COMPONENTS
FEED
MECHANISM
"J
~~
FEED
MECHANISM
"J
~~
TAKE-UP
DRIVING
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . . . . . . . . • . . . . . • . . • • • • 7
COMPONENTS (1)
(1)
COMPONENTS
(2)
CONTENTS
El
COVER
LEVER
SHAFT
. • . . . . . . . . • . . . . • . . . . . . • . . . . . . • . . . . • . . . . . . . . . . • . . 9
COMPO
COMPONENTS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . . . . . . .
(2)
. . . . • • • . . . • . . . • . . . . . • . . . . . . . . . . . . . . . . . . 13
(7\
COMPONENTS
NEN
. . . . . . . . • . . . . . . . . . . . . . . . . • . 1
TS
.••...••.
. . . • . . . . . • . . . . . . . . . . . . • . . . . . . . . 5
.....•....
•.........
11
3
8.
THREAD
*W"J~~
9.
AUTOMATIC
§j)JJ2!jl5"JIMJ~
10.
WIPER
'71
11. OIL
~¥miMI~
12.
OIL
?mri~m~
13.
BELT
.r.z
14.
THREAD
*ft~
15. AK­AK-30
16.
PF-6: PEDAL/KNEE
(
PF-6:
NUMERICAL
TRIMMER
COMPONENTS
REVERSE
COMPONENTS
)~-
~~
LUBRICATION COMPONENTS
RESERVOIR COMPONENTS
COVER & BOBBIN
Jv
r-
tJ
)'{-
*
STAND
COMPONENTS ...••.......•••.•.
~~~
30
(PRESSER
(
§JlJ:Jtliitl:tf~~~~
SPECIAL
ORDER PARTS
.fflj$1-ejb<N.~ifl
INDEX
LIFTING
OF
. . . . • . . • . . . . . . . . . . . . • • • . • . • . • • • • • • • • • • . . . • • . . • .
FEED
MACHANISM
COMPONENTS
........•••..
. . •... ....
.•..
. . 17
. . . . . . . . . . • . . . . . . . . . . . . . . . . . . . . • . . . . . . • . . . . . . . . . . . . . . . . .
....•.••.....
. .
.......•.•...••...••.......
WINDER COMPONENTS
~IMI~
SOLENOID
COMPONENTS)
.
..•..........••......••..
•..••.
........•.•.
...
..•..•......•...••
•..
...•....•.•..
......•......
. •. .
..•.
.•...•.
....
•....
•....•....
...
.....•..
....
)
PRSSER-CONTROLLED
GATHERI
NG
MEC
HAN
ISM
.•.....
..•....•...
)
(
PARTS
~.S~l±)C$£
. . . . . • . . . . • . . . . . . . . . . • . . . . . . . . . . . . . . . . . . . • • . . . . .
)
15
18
19
21
23
24
25
27
29
~51
1.
MACHINE
BJHffS·;>I.~M~
FRAME & MISCELL
ANEOUS
3
COVER
COMPONENTS
59
7
66
~
25
67
- 1 -
REF.
NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
1::
:,
j.
1
AHT.
1
2 3
4
5
6
7
8
9
10
11
12 13 14 15 16 17 18 19 20 21
22
23 24 25 26 27 28 29 30 31 32
33
34 35 36 37 38 39 40 41 42 43
44
45 46 47 48 49 50 51 52 53 54 55
56 57 58 59 60 61 62 63 64 65
66
67
SS-4120915-SP
112-00508 112-00607
SS-4121015-SP
112-00151 112-00201
SS-6080410-SP
110-00858 TA-0850604-RO TA-1250705-RO B1114-012-000 SS-4120915-SP 111-02605 110-00510 110-00619 SS-4120915-SP D2112-555-BOO TA-1470702-RO TA-2101002-RO 110-30301 SS-4120615-SP TA-1470704-RO TA-2000502-RO 112-13105 TA-2101002-RO
HOI
110-30202
n02
111-00104 110-45051 110-45002 110-45200 B3214-047-000 110-45101 110-45309 110-00700 SS-4120615-SP SS-4120615-SP SS-8150710-SP 110-18504 110-01500 112-20258 110-18900 B3120-125-000 B3129-012-AOO B3132-552-000 B3126-012-000 B3115-552-000 B3128-012-000 112-20209 SS-8090410-SP R0-1331701-00 B3118-552-COO B1109-450-BOB SS-2110915-SP
n03
Bl191-490-000 SS-1120710-SP
112-00409 112-00300 112-00805 TA-1250406-RO 110-18603 SS-6110610-TP 110-01658 B1110-012-000 110-01609 SS-6060210-SP 110-01104 110-30400
SCREW 12/64-28
SIDE
COVER
GASKET
SCREW
FACE
3/16-28
PLATE
ASH. GASKET SCREW
ARM RUBBER
RUBBER THREAD SCREW CORD SIDE
1/8-44
OIL
SHIELD PLUG PLUG
GUIDE
12/64-28 HOLDER PLATE
PIN
GASKET SCREW 12/64-28 CORD
HOLDER,
RUBBER
RUBBER CABLE SCREW
RUBBER
RUBBER
PLUG PLUG
HOLDER
3/16-28
PLUG
PLUG WALKING RUBBER RUBBER HAGNET
THREAD
FIRST
THREAD
BOBBIN
THREAD THREAD THREAD SCREW SCREW
PLUG
BUSHING
CORD TENSION
TENSION
TEHSIOH
WINDER
TEHSIOH TEHSIOH
TAKE-UP 3/16-28 3/16-28
SCREW 15/
ARM
THREAD
FOOT
RUBBER
64-28
GUIDE
LARGE
BACK
SCREW THREAD TENSION TEHSIOH TEHSIOH TEHSIOH TEHSIOH TEHSIOH TAKE-UP TEHSIOH SCREW
RUBBER TEHSIOH THROAT SCREW
TEHSIOH
HUT DISC
SPRING
DISC DISC POST
SPRIHG
POST
9/64-40
RIHG
RELEASE
PLATE
11/64-40
STOPPER HOLDER
SOCKET
SCREW SCREW
GASKET
PRESSER
PRESSER
RUBBER
ARH
BAR BAR
PLUG
THREAD
GUIDE
SUPPORT SUPPORT
SCREW 11/64-40
BED
SLIDE
SLIDE
BRED SCREW
BED
SCREW
RUBBER
PLATE
SLIDE
3/32-56
PLATE
ASH.
SPRING
STUD
L=9
L=10
L=4
ASH
.
L=9
L=9
L=6
STOPPER
ASH.
POST
GUIDE
TEHSIOH
SPRING
HUT LEVER
COVER L=6 L=6
L=7
A
ASM.
L=
3.5
PIH
C B
L=6.8
SCREW
B
L=6
L=
1.g
DISC
B
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15/64-28
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A
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11/64-40
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11/64-40
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4
1
1
3
1 1
1
1
2
1
1
8
1 1
1
1
1 1 1 1
1
3
1
1
1
1
1
1
(1) (1)
(2)
(1)
(1)
1 1 1
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1 1
1
(1) (1)
(1)
(1)
(2)
(1) (1)
(1)
(1) (1)
1
1
2
1 2
1
1
1 1 1
1
1
(1)
(1)
(2)
4
1
Hote(ttac)
n01
n02
n03
.....
.....
...
..
For
DLU-5490-6,
For
DLU-5490-6-0B,
Exchange
part
6-WO
6-WB
DLU-5490-6, DLU-5490-6-0B,
;c~ms~
-2-
6-WO~
6-WB~
2.
MAIN SHAFT & THREAD
tf
!IJ·
Xt.P~i*
TAKE-UP
LEVER COMPONENTS
21
28
6--
&---
26
27
-
3-
REF.NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
--------------------------------------- ---------------------------------- -----------------------
1 2 110-17209
3 4 5 110-39062 6 7 8
9 10 11 12
13 14 15 16 17 18 19 20
r-
21 22 23 24 25 26
27 28 29 30 31 32
_....,33"---
-­34 35
36
37 38
_,3~9~
_ _
40 41
42
SS-8151150-SP CQ-3500000-FO OIL
110-39070
n01
B1905-541-BOO 110-05204 B1408-552-000 B1903-552-000
SS
-8681650-TP 112-02108 112-02207
SS-8
150912-TH 112-02306 110-08059 SS-
6661110-SP
11
0-08000 110-08109 T S
S-6090670-TP 110-02409 110-02508 RC-1850001-KP SNAP RING CS-
147121A-SII THRUST COLLAR
S
S-8660610-TP SS-8660610-TP
R0-0442401-00 SS-7581650-TP
SCREW THREAD
15/64-28
TAKE-UP
FELT THREAD THREAD
NEEDLE NEEDLE NEEDLE
E
ND SCREW SC C
OUNTERWEIGHT
REW
TAKE-UP TAKE-UP
BEARING, BAR
CRANK
BAR
CRANK
LEFT
9/32-28
MAIN SHAFT BUSHING,
SC
REW
BUSHING,
FEED DRIVE
SC
REW
FEED DRIVE
INTERMEDIATE
ECCENTRIC
1/4-40
ECCENTRIC
HRUST COLLAR
SCREW
HAI
0
IL SEAL
N S
9/64-40
HAFT
BUSHING,
18.5
SC
REW
1/4-40
SC
REW
1/4-40
RUBBER
SC
REW
RING
9/32
-28 B1212-552-AOO COUNTERWEIGHT 112-25257 SS-61
11210-SP
WP-0450801-SD
SS-8
151550-SP
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34
35 36 37 38 39 40
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F.NO.
1
NOTE
P
fi.
RT
81405-012-000
B1402-552-000 1101 110-35003 1102
112-26107
B1411-552-0AO
SS
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SS-7080510-TP
112-26008 MDB-100B1100 81306
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B
1306-155-0BO
81305
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SS-8660810-TP
B
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SS-8660810-TP
81307-155-0BO 81307-
155 SS-8660810-TP 81308-155-0i\0 SS
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110-04009
SS
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112-03106
110-04207
110-15203
SS
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CS-079
1011\ -SH SS-6110420 110-15005 110-38809
SS
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11010-SP
SS-81
50432-TH
110-15104
CS
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B1808
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110
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111-41355
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110-
38759
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112-40108
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NO.
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000
DES
CRIPTION
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40
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JE
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REF.NO.
NOTE
PART
NO.
D E S C R I P T I 0 N
AMT.
1
2
3
4
5
6
7 8
9
10
11
12 13 14 15
16
17 18 19 20 21
22
23 24 25 26 27
28
29 30 31 32 33
34
35 36 37 38
39.
40
41 42 43 44 45
46
47 48 49 50 51
52
53 54
55
56 57
58
59 60 61 62 63
64
65 66 67
B1521-555-000 B1520-552-000-A R0-0371801-00
110-06756 112-05200 110-06350 RE-0500000-KO 110-06905
110-07101 SD-0720332-SP SD-0600322-SD
112-05309
112-05408
RE-0500000-KO
112-30802
RE-o5ooooo-Ko
112-20100
112-05101
112-04559
112-04609
WP-0650816-SP
112-05002
WP-0661016-SP
B1505-227-000-A 112-17353 SS-6080720-SP 112-04203 112-04104 112-04302 SS-7111810-SP SS-7090910-SP
110-06103 112-04401
112-o4oo5
112-17601 112-30109 112-17205 112-17106 RC-0330415-KP
112-15209
SS-6121220-TP
B1524-491-BBO SS-6121220-TP
n01
Bl524-491-BAO NS-6620310-SP
03159-555-BOO
n02
SS-4150915-SP
n02
110-45705 110-18405 RE-0400000-KO 112-20001 112-30554 110-45903
SS-7110740-TP
110-45507 110-45408 110-45804
SS-4120615-SP
110-45606
n03
112-30901
n03
SS-711074Q-TP SS-7110410-SP 110-46000
SS-4120615-SP
WP-0450846-SP 112-20308 112-16900
Note(ttac)
n01 n02 n03
.....
.....
.....
SCREW
HAND
LIFTER
RUBBER
HAND
LIFTING
HAND
SNAP
LIFTING HINGE HINGE HINGE LIFTING
RING
LIFTER
LEVER LIFTER RING
LEVER
SCREW
SCREW
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PLATE 11/64-40 9/64-40
BAR
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BAR
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SCREW PRESSER SCREW PRESSER NUT
SET
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SHAFT
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BAR
3/16-28
FOOT 3/16-28
FOOT
3/16-32
SCREW
15/64-28
HOLDER
RELEASE
RING PIN TENSION WIRE SCREW WIRE WIRE WIRE
SCREW
WIRE WIRE
SCREW SCREW
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CABLE
11/64-40 HOLDER HOLDER TUBE
3716-28
HOLDER PRESSER
11/64-40
11/64-40
CABLE
3716-28
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