Juki DLU-490-4 User Manual

..

=

--

1-Needle, Bottom and Variable Top Feed Lockstitch

Machine with Automatic Thread Trimmer

--~-

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DLU-490-4

-

series

PARTS LIST

BE4904SOPJA

No.0107-09

~I

1

~~

Thread trimmer

TABLE

OF

1

MODEL

18

DLU-490-4-6

2

28

3

38

4 t

48

*~')••

Automatic reverse feed

mechanism

ElltJ~~lJ

Synchronizer

••

~tti-·

Control box

:I

~

C

-JI.-;f.

Wiper

?-'(

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(Note: The asterisk (•) shows the components

*EP(j:OLU-490·4~

This parts list

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DLU-490-4.

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HOW TO MAKE

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USE

OF THIS PARTS

LIST

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21

Codes on the "E.C. (Engineering change)" column

·~!1!•1!·

(D

A.10/83

.:·

®

0.10/83

r-@ When previous parts (Obsoleted part) and new parts (Added parts) are not Interchangeable with each other:

I ltl.ft.O)!i.IOtttr

In

this case, even obsoleted part (0.1 can be ordered

.:

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No

.

1·1

rf4~2

~

In

case when prev1ous parts and new part are interchangeable with each other :

ftll

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of codes

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"Nota"

eKplanation

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O)lltBJI!-~~!!L<TctL~·

at

bottom

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. Added from October, 1983

1983.101!

....

Obsoleted from October, 1983

1983.101!

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(0)

Note

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Part No. Description

.H.

81401·100.000

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Q

81401 ·100.000·A

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81 105·200.000

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105·300.000

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Frame cover

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(Japanese]" column of the prev•ous parts, so please order

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Correct No.

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@ M.10/83 . .

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. The amount required is changed from October, 1983

The

new·amount requ1red

1983.101!

31

Codes on the "Amt. Req." column

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(D

2 . . . . . . . . . . Indicates amount required

@ 2.0 . . . . . . . . . Indicates length

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ft

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Assembly part

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NUMBER

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MACHINE

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SERIAL

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CONTENTS

1§1

~

1. MACHINE FRAME & MISCELLANEOUS COVER COMPONENTS

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9f...IV)f~

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. MAIN SHAFT & NEEDLE BAR COMPONENTS

..1:.'*

•

it:tfOO~

3.

UPRIGHT SHAFT & HOOK DRIVING SHAFT COMPONENTS

.Jttdl

•

"f

flll

4.

PRESSER

:JIIIx.:tf

5.

FEED MECHANISM COMPONENTS (1)

J!

IJ

6. FEED MI;CHANISM COMPONENTS (2)

J!

7.

TOP

J:.)!

8.

TOP

J:.)!

9.

THREAD TRIMMER COMPONENTS

*~

10. AUTOMATIC REVERSE FEED MECHANISM COMPONENTS

~IIJ)!j!

WIPER

11.

?

-{

BAR & TENSION RELEASE COMPONENTS

• *.:J.Ja,

~~~~

IJ

~~~~

FEED MECHANISM COMPONENTS (1)

IJ

1111~

FEED MECHANISM COMPONENTS (2)

IJ

IVJf~

IJ

••1111~.....................................................

IJ.li.IVJ~.................................................

COMPONENTS

,,

__

.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • . . 3

lllf~

'

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

;I.IVJ~

( 1

),

. . . . . . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

. • . • • . . . . • • . • . • . . . . . . • • • • . . • . • . • . . • • . • . • • • . • . . • 7

( 2 ) , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

( 1 ) • • . . . • • • • • • • • • . • • . • • • • • • • • • • • • . • • . • • . • • • • • • . • • • • • • • • 13

( 2 )

..................................................

_

IVJf~.

• . . . • . . . . . . . • . . • . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . • . • •

12. MOTOR PULLEY COMPONENTS

.:C -.,

13. LUBRICATION

.a~di!JIJ~.

14.

OIL

~)I·

15. BELT

16.

PF-1:

(SPECIAL ORDER PARTS)

PF-1 :

17. TABLE

3'E.T-

18. THREAD

*.:ll:.•

19. NUMERICAL INDEX OF PARTS

--:f-

IJ

-

fVJf~

• . . . . . . . . • . . . . . . . . . . . . . . • . • . • . . . • . • . . . . . . . . . . . . 22

COMPON~ENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

RESERVOIR & KNEE LIFTER COMPONENTS

!I..I:.TIIJ~................

COVER COMPONENTS

~)a,~

"""-IV!~...................................................

PEDAL/KNEE PRESSER-CONTROLLED GATHERING MECHANISM

~$-{

OF

lll

-t!i6 ~ • •

EXCHANGING GAUGE PART

y{f6.fil-

STAND COMPONENTS

OOf~

ti:

W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

(~jjljj:£jl:$.fil)................................

.....

..............................

*!31..............................................................

11

·. . 15

17 19

21

25

26

27

31

32

10

.:.

4

27 28

29

14

28

38

39

r------

I

I....

1

I

----,

I

,'

I

44

I

~

60

Ref. Note

No.

ttJi!

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•

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2 3 • T A-125.040A:

#01

4

1101

5

~

6

•

9

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12 13 14

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16

17

18

-1.

9.

20

...u__

22

23 24

25

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--t-'9;ul1....t.

28 29 30 31

1101 1101

-+.11."'

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33

34

34-1

t1Q3

35

36

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--f-""'l..l.11..l....!l..1~

38 39 40 41 42 43 44 45 46

47

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-=.ll...._:1,~"1wl1....t.

49 50

51 52 53

...5L..

55

56 57 5S 59

..6..Q_

-+.L.&.:T-:...·

61

Note

Part No.

~

SS-7111120-SP

s ·-

4!t.J•1u'

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Bn21-i.70-0AO SS-7111120-SP

SS-411.1015.-SP B1122-470-000 01127-555-DOO 'FRAMI' SS-5090610-SP SS-7.110910-SP SS-4110915-SP D1118-555.-: B1119-415-000-A

R11~0-450-000-A

B1151-490-000 B1152-450-000-A F.ELT SS-6090610-SP TA-0800704-RO TA-0750704-RO

TA-1250504-RO SS-6080410-SP B1188-490-0A0 C0-2020000-00 TA-1050504-RO

D3161-~ ~5-RAO

D3162-555-B00 D3161-555-B00 B3214-047-000 D3168-555-BOO SPRING B3216-047-000

11~

174-::.J· TA-1250705-RO 81150-490-000 SS-8110510-SP SS-7110510-SP SS-4110515-SP

1.L.I

1L::O'-C..::

·-~·

SS-5090610-SP D1123-555-D00 D1123-555-DOA D2467-555-900 81148-555-000

7t..:'-:...l'~..;L~;.:>..:'~·-:.1'nJ.JJIIOLJ.L....n-4~.J::

TA-2101002-RO TA-1701002-RO SS-7110910-SP 81110-012-0AO 91111-012-000 SS-6060210-SP B1104-122-000 81105-122-000 SS-2110915-TP SS-2110915-SP SS-8150710-SP

11J.L

Ol:z.;9-::.....;.~Lu0:·-:

93111-126-0AO SS-8090670-SP B3111-126-000 B3128-012-000 33115-552-000

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83132-552-000 93129-012-AOO 93120-125-000 83116-125-000 B1106-122-000

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UPPER

UPPER SCREW

RUBBER

1

QI~I01·4~-~·R~0-4~A~IR~I'~~IIF~'IA_~P'II~U~IG~----------_,~A~.~112~./~'R~O~~·j~l~~------

RUB9ER RUB9ER

SCREW

A~M

OIL RUBBER F T R

T~READ

FIRST BOB9IN

BOBBIN

0:'-:'11~'

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RUB3ER

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11/64-40

1J..Lr.1'

PUTE

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11/64-40

oL.

U/.6 TIIRI'A!l

9/64-40

.

11/64-40

..

PLATE

F<=Fn FEED

.

9/64-40

PLUG PLUG

PLUG 1/8-44

PLUG

TI'NS

GUIDE

TENSION

WINDER WINDER

D,wG:

PLUG

Description

"L!I'

.4:-40 L=10 A .• 11./.82

SHIELD

I u •

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L•10.5

t.~-!LI

t..

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11

n..___

_____

. - A. 1

L•10.5

t:

ITnF

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L=6 L=9

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POST TENSION

TENSION

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. .

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DISC NUT

-----

RUB3E R PLUG

4t.)o

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·-JJ

{])JJ

SCREW SCREW SCREW

OlJ.L...'

0_1-JFU'

SCREW

T~READ

THREAD RUB3ER SPRING :t?•J

P'.J.

RUB~ER

RUB3ER

I

Rul,

Au:l

M~

E.l.

l[!I_N

_ __ ---·----

11/64-40

11/64-40 11/64-40 T'J111ll.R

c..E

9/64-40

TAKE-UP

L•5 L=5

L=5

AwDIL..IGululi...!lDc!:.F

L=6 LEVER LEVEl!

PLUG

.. -----· ----.. -------

PLUG

___

A_ ____

COVER COVER

·- ·-- __ --- ·

..... . ---- --

SCREW

BED

SLIDE

BED

SCREW BED BED

SCREW

.

.:1."1110=._"1_+1.w

SCR:w

T'W[LIIAuiO....,I,A_.__

T~NSION

SCREW TENSION TAKE-UP TENSION

lrc:Nc:tnN or.c:c..___

TENSION TENS.lON TENSION TENSION

11..u

nlLU.!O•n:.-JL"'nu___~:

BED

"u.''LI:l""L:I''"'-~'.!l-

NUT

IOl

•••••

Exchangeable

102

•••••

Please refer to the table on

pages

1104

.....

For

JE.

ASM.

SLIDE

SPRING

3/32-56

SCREW

STUD

SCREW

STUD

11/64-40

15/64-28

TPI:..L..!!AutT-'0..-'"

POST

__

_a __________

SOCKET

9/64-40

POST

SOCKET SPRING POST

DISC SPRING DISC

..

HOLDER STOPPER

NUT

SUPPORT

".t<..LJPwor..._ ____

PLATE

15/64-23

part

when

29-30.

L=

1.9

4 B L•8.9

L=6.3

L•7

L=

5.5

___

___________

____

__

viper

of

........

ASM.

---

--

---

is

used

exchanging

_ .........

_ _

.

part

E.C.

~J!·ij

~.11/82

---1...~~...

A -

D.11/82

D.11182 A.11182

n.OR/R'

A.08/82 M.08/82

D.03/81 A.03/81

A.12/80

- - --

A.12/80

D.11/82 A.11/82

-t---

A.08/83

A.12/80 A.12/80

D.03/82 A.03/82

--

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52

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H:.le

1

2

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4

5

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7

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10 11

12 13 14

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20 CS-079106A-SH 21

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32

33 34 35 36

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SS-8110410-TP 01830-555-DAA

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1104

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Part No.

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