Juki DLU-490 User Manual

1-Needle, Bottom and Variable Top Feed

Lockstitch Machine

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DLU-490

PARTS LIST

..

,..._~-·-·-·

BE4900SOPJA

No.0108-02

HOW TO MAKE

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1.

The

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2.

Explanation

ac.

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part

numbers

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of

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Codes on the " E. C. (Engineering change)"

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USE

OF

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of

parts shown

codes

the "Note"

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-it

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Added

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column

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to

the "

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from

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from

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THIS PARTS LIST

in

the

figure indicate

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Note" exp

• .

October,

j:

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1983

IJ

lft1JD

~

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lanation at

tl.

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J

Ril.f'aQl

li

~t.i:n't..:~·~J!QltfJ.g.

In this

case,

.:

QltfJ

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No

.

1·1

rf442

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Note

;u

.,

0 0

<o

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even obsoleted

(0)

Part No.

..

a a

81401-100.()()0 81401 · 81105

B

11

05-300.000

t1.

t:

•

100.000

-200.000

part

(0

.ra•

'(

Needle bar Needle bar

-A Frame cover

Frame cover

.)

can

t,

Oescroptoon

the

from

the prev1ous parts list.

L

'(

~[§)~:!@

bottom

~

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L

column

f:o

1983

new

parts (Added parts) are

be

ordered

.:

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'(

~

1 T n·

~

.....

-

- i

corresponding numbers (Ref.

~

tl.

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of

page

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with

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.

not

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onterchangeable woth each other:

part

number,

1:.

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IJ

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No.I

shown

by

the

Index.

•

.of'QlcH.•n•ntriJ

so select the parts woth changed dates and place

nn·

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your

orders .

Amt

.

Req

.

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In

case

when prev1ous parts and

86.f'a

Q)li~t.i:IJ

In

this case

•

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the new

.: QltfJ-8-l1, IB 86.H.

part

Ql.JO::SC

number

.H..l.

new

part

are interchangeable With each

os

replaced on the "

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tl.

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other

:

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tr

h

~

(Japanese)"

lli

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column

of

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.,

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f

Correct No.

Please

order

;E L

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@ M.10/83

3)

Codes

on

.ft

••

CD

2 . . . . . . . . . .

@ 2.0 . . . . . . . . . Indicates length

@-

@ {1)

..........

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i i i When Ordering The Spare Parts: i

rn order

to

i

ensure that

j (ex. 81109..012·AOO) and also

i

NUMBER,

because there are some parts

;EL~·.r..•

by

the correct

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...

..

the

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part

~ ~·.

The

amount

The new

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column

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icates

ft

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lnd1cates

.:

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lnd1cates sub parts Assembly

Ji116.H.

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we

dehver

the

Frame cover

number.

requored

os

changed

from

amount

requored

os

.t:

IJ

;t.

amount

requored

on

meters.

paru

obsoleted

IJ A ,..

which

part

is shown

L

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the

correct parts

PARTS LIST NUMBER (ex. 0010-01 , given at

which

shown

n·~J!

1:

1s

L 1 T

(unit

from

,., • .,

ijiJ~a:

construct

as

"asm."

to

have been changed. i

October, 1983

on

the

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. Req

r,.:

.,

t:

.:

17ltfJ-8-ft.llil:

2.

os

meted

(Jil1ti.t:.JI -I-Jioo'(T )

the pans

~

tl.

~

you , please clearly state when orderang the correspond•ng

list

116.H.

the

auembly

h L 1

•

'(

T

T.

t:

and 7 ~ in Japanese,

ft

".

part.

tJIII6.f'a

column

.

lHJT

on

the "Descropt1on"

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the

top

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the previous parts,

1 T

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lli

L L •

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Wrong No.

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the

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covert

a

11

so

please order

.: ;t:st; T

'l

1 T

T 7

PART

or

the

og-o

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by

~

c

ft;ft

NUMBER

MACHINE

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the new

•

L '(.f.>

IJ

SERIAL

.:·;t:scr

part

1 T ,

number

2-

1., 0 1

'

i

j

!

1

CONTENTS

8

1.

MACHINE

•••

2.

MAIN

L•

3. UPRIGHT SHAFT & HOOK

x•

4. PRESSER BAR & TENSION RELEASE COMPONENTS

¥P.:t:

5.

FEED MECHANISM COMPONENTS (1)

:i!

1)

6. FEED MI;CHANISM COMPONENTS (2)

:i!

IJ

7. TOP FEED MECHANISM COMPONENTS (1)

L:i!

8. TOP FEED MECHANISM COMPONENTS (2)

L:i!

9.

LUBRICATION

-~~~~~

10.

OIL

RESERVOIR & KNEE LIFTER COMPONENTS

~-• .LTII&I~

11o

BELT

~JL-~ :n.~<--:110~

12. PF-1: PEDAL/KNEE PRESSER-CONTROLLED GATHERING MECHANISM (SPECIAL

PF-1

13o

TABLE

~-T-~IlBA-1111

14.

THREAD

*.tr•arvH~

NUMERICAL

-~1

FRAME & MISCELLANEOUS COVER COMPONENTS

91-·11&1~

SHAFT

·

tt•na~.

·

""F•IIft~.

••

*.:LJL-

~~~~

( 1 )

~~~~

( 2 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IJ

~~~~

IJ

~~~~

• • • • • • • • • • • • • • • • • • • • • • • • • • • . • • • • • • . • . • • • • • • • . • • . • . • • 1

& NEEDLE BAR COMPONENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DRIVING

. . . . • . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • 5

;1.11&1~

.........

( 1 ) 0

( 2 ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

COMPONENTS

• • • • • • • • • . • • • • • • • • • . . • • • • • . • • . • • . • • • • • • • . • . • . • • 7

o

.... o •.••••..••••..•.••..••••

••••••••••••

0 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

............................

......

COVER COMPONENTS (SPECIAL ORDER PARTS)

ORDER PARTS)

:

~~1'

OF EXCHANGING GAUGE PART

00000

°

i!i6 ~ • •

STAND COMPONENTS (SPECIAL ORDER PARTS)

<~»IJi~j(:BfS.Ha)

INDEX

·•················

o

......

(~»IHi:je~.§L)......................................

(~»IH:£jeg{S.§L)

o o o o

OF PARTS

-.

o.............

..

o........................................

..

.. .. ..

••••

~

SHAFT

COMPONENTS

o . . . . . •. • . . . . . • • 9

0.............................

... . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.. ..

.. .. .. .. .. .. .. ..

•••••••••••••••••••••••••••••••••

..

.. .. ..

..

11 13

17

19

20

21

23

.

25

26

)

'8

·:·

.. ;:; .

• I

I

• I

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9

0

19

20

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21

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30

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25

26

24

I

0

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27

34

35

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36

,...

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42

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58

59

Ref. Note

No.

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3

4

5

6

7

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8

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1

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1

27 28

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1-:r;.--+-:-.

30

31 32

33

33-1 34 35 36

37

f-=-

38 39 40 41 42

~4"~+·-

44 45 46 47 48

I"T4

50 5

5 53

54 B3129.012-AOO

~~

5 57

5 59

-+.;..,s;

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103 D11z3-555•DOA

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101 B1109•450•BOB

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1 2

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No.

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B3111·552·0AO SS-8090670-SP

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B3132.552.000

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TAKE-Ur TENSION TENSION TENSION TENSION

B3120·12~·0CO

B3116•125•0CO 81106-122-000 B1166·552-00D-A TA-2351004-RO NS-615031

0-SP

TENSION TENSION

BED

SUPPORT RUBBER RUBBER NUT

15/64-28

Description

11/64•40

11/64-40

111

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7

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1

2

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( ;

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1e

1 #01

..

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on pages 23 - 24.

#03

......

For

JE

to

the

table

of

exchang

ing gauge

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part

n-~~-9~~•~-95&-•~~

::#l!lr

JE

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,

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34

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53

Ref. Note

No:

il:.

J

~

1

2

3

4

o;

6

B1224-552-000

B1201·4~0-0AO

B1213-552-0AO B1213-552•0AO-A R0-0291801•00 B1226•o;o;2•000

•

B1226•490•000

•

SS-715112o•SP 7 B1203-SS2-000 7-

1

8

9

~0~---+B~1~6~1~0~-

11 12 13 14 15 16

17 D1232-555-BOO 18 19 #02 20 20-1

z;

22

'

23 23-1

~~

26

27 28 29

30 #03

~

32

32-1 33

B1zo3-490•000

CS-1471z1A-SH

SS-8660610-TP

RC-1850001-KP

SS-6661110-SP

SS-1090920-SP

B1611·470-000

SS-8151150-SP

B1204•470•0AO

D1204-490·D~O

D12~1-555•B00

B12~0-470-BOO

B1204-470-000

D1204-490-DOO ss-8 R0-2943101-CO B1208-552-000-A D1208-555-DOO

~~=g~{~~6~-~

B1405-012-000 SS-8150310-SP B1402·552•000-A B1401-552-ACO B1401-552-B00

* B1411·481-0AO

SS-6090670-TP

* B1411-552-0AO

B1403·1s5-000

34 D1419-

~

36 37

38 39

"4Q'

41

SS•7080s10•SP SS•!OISO:l1U•!P ·-·-· 1-

B1418•450-000

'

MDB-100B

#03 !MC-2005009•00 #03 ' MC•2005007·50

i

ss-8151150-SP

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45

B1408•481•000

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B1408.552.000 B1414-232-000

* .

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46 -B1904•490-0AO

47 4R 49 ; 50

51

52

:CQ-3500000-FO :

B19o1·552-oCo cQ-,020000-00

SS-86810~0-SP

* B1206-490-0AO

SS-9661120-CP

52-1 * B1206·490-0AO-A

53

#02 B1905-541-BOO

:

54

55

56

57 !

58 :

B1209-552-000 'B1212.552-ACO i

sS-8660610-TP

R0-0442401•00

ss-768

Part

No.

a~

If

SCREW MAIN

SHAFT

OIL

AMOUNT

OIL

AMOUNT RUBBER ROLLER ROLLER SCREW MAIN MAIN THRUST

7

4?~.0~-~0~0~0---hF~'f~EID~OR~l~Vri,E~

SCREW SNAP

SCREW SCREW THRUST SCREW MAIN

.

MAIN SNAP WASHER NEEDLE MAIN MAIN

s

1

s5o-sP

1

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-

--

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RING

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15/64-28 SHAFT SHAFT

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1/4-40 RING

1/4•40

9/64-40

COLLAR

1S/64-28 SHAFT SHAFT RING

BEARING SHAFT SHAFT

15164-28

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SEAL SEAL

Description

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D.10/79 ASM. ADJUSTING ADJUSTING

'

ASM.

PIN-ASM.

D.10/79

A.10/79

D.01/82

A.U1/ISZ

L=11 BUSHING, BUSHING,

ASM.

L=6

7

E~I~;r.,~;IE~:INniT~Ki~l~~~~.AnrM---------+------~~~r~ro,U~~~JT.~~J~~,~r-~~~--------~~~l

INTERMEDIATE INTERMEDIATE

D=14.72

W=12

D.07/80 A.07/80

18.5

L=11 L=9

L=10o5 BUStliNG BUSHING

BUSHING, BUSHING,

A::;M., ASM.,

REAR REAR

0.10/80 A.10/80

D.10/80 A.10/80

L=15

D.10/80 D.10/80 A.10/80

·

-

L=10

..

--·---·

CAP

SC~EW

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555

100

1

650-TP

1

15/64-28 NEEDLE NEEDLE NEEDLE NEEDLE

SCREW NEEDLE NEEDLE NEEDLE SCREW

Clf'EW NEEDLE NEEDLE NEEDLE

NEEDLE

~_!_~/64-~_!I

OIL

MAIN

END NEEDLE NEEDLE CRANK

SLIDE

SCREW

THREAD OIL THREAD OIL SCREW

BAR BAR liAR

BAR 9/64-40

BAR RAR BAR

1/8•44

1/8-;;.

BAR

DBX1 134 134 75

WICK

SHAFT

SCREW

RAR

BAR

SLIDE BLOCK 15/64-28

TAKE-UP

FELT

TAKE-UP

WICK

9/32-28

COUNTERWEIGHT SCREW

1/4-40

COUNTERWEIGHT NEEDLE NEEDLE

BEARING, BAR

COUNTERWEIGHT SCREW RUBBER SCREW

1/4-40 RING

':'/32-28

L=

BUSHING,

3.4 UPPER

A B n1Jm•- B 1

CONNECt

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..

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44

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GUIDE

4.

5

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BLOCK

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0.06/82

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SHAFT

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#03

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I

part.

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iiURft6!H.

JEffl

3.

UPRIGHT SHAFT &

HOOKD

RIVING

SHAFT

COMPONENTS

9

15

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8 :

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Ref. Note

1U~

No.

1 2 B1306•470•0BO 3 B1305·470•0AO 4 5 B1306·470•0AO PINION 6 B1307-155-0BO 7 B1308•155•0AO PINION 8 B1307-155-0AO

9

10 SS-8151150-SP

11 12 13 CS-079121A-SH 14 1

*

5

If#~~

1s-1

*110~

15-2

•1107

1(, 17 18 19 CS.079106A.SH 20 21

.)

I~2~2~~--~;SS;·~·6~'1~1~1~0~1~0~·~S~P--~~S~CR~E~W~1~1~/~6E4~-~4~0~L

23 24 2s 26

-1

2

6

27 28 81808•470-0AO 29 30 SS-8151150-SP 31 32 CS•079101A-SH

_33

Part

No.

::.

.

B1306-490·0CO

SS-8660810-TP

B1302-552-B00 B1301-470-000

B1303-470-000 SS-8660530-TP

018370183701837-

B1837·012·0A0

555 555 555

-BAA

-BAA-A

-BOB•A

'B9117-012-0CO

B18:'i0·1Z7-0A0

SS-6110560-TP SS-8110410-TP

B183s·012•000 81802·470-0AO

81801-412-0CO B1B03·ss2-0CO B1R06•038-0CO 81806-

81804-~~2-BCO

555

-0CO

81810-470-0CO SS-7150940-SP CS-0791010-SH

SS-6110420-TP SS-8110S20•TP

GEAR & PINION GEAR

& PINION ASH,,

GEAR

AS~'!,

SCREW GEAR

1/4-40 ASH,

& PINION ASH,,

ASH

GEAR

ASM, BUSHING, SCREW UPRIGHT UPRIGHT THRUST

SCREW BOBBIN BOBBIN BOBBIN BOBBIN

LARGE

UPPER

1s/64-28

SHAFT

COLLAR

114-40 CASE CASE CASE

CASE BOBBIN HOOK

ASM, SCREW THRUST SCREW

HOOK OIL

OIL HOOK OIL OIL SCREW SCREW THP.UST THRUST SCREW SCREW

11/64-40 11/64-40

BOBBIN DRIVING

DRIVI~G

BUSHING,

FELT FELT

DRIVING

SEAL

WICK

1s/64-28

11/64-40 11/64-40

COLLAR CASE

SHAFT

INTERMEDIATE

SCREW

15!64•28 COLLAR

COLLAR

Description

ASH,

UPPER

L=S

LOWER

L=10,5

BUSHING, ASH

0=7 94

L=

ASM,

4,5

ASP, SPIIING ASP,

L=S

ASM,

L=

3,

POSITIONING

5

:

.~9~·~5~~

BUSHING

SHAFT

SUSHING,

ASH,

L=10,

5

L=9

ASM,

D=7,94

ASH,

D=7,94 L=4,8 L=

4.5

LOWER

FINGER

·-~

ASM,,

E.

C.

1ill!'FFl

1l'1n?•l~?

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0,07/83 A,07/83 A,07/83 A,03/83

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.. FRONT

D,01/80 A,01/80

REAR

W=10 W=10

D,03/80 A,03/80 D,03/80 A,03/80

97~•?

A~H'17

~~~~·

m•t•~7-A

m•t•~7-A m•t•~7-AI\"~

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SS-8110520-TP

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7!

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W=12

Lo:4,5

?=

1/4•40

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15/64•28

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0=7 94

114-40

?!

SH4,46•4

A7H~7

11/64-40 ''1I

t1l~9~

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15/64•28

1s/64-~8

D=7,94

11/64-40

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7!~~

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W=10

L=4,7 L=3,

5

L=1~,

L=9

?=

L=4,5

5

Amt.

l{cq.

t'<

(1) (1) (8) (1) (1) (1)

(1)

(2)

<1>

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:,:

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2

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1 1

1

1 1 1

1 1

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1

2

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)

Note ( i3;1e)

1106

........ Speci

#07

........ Standard part

al

order parts

I

-6-

· 4.

PRESSER

BAR & TENSION RELEASE COMPONENTS

2 3

4

I

17

18

19

20

6 7

I

12

rJ

I

21

l

t

~

I

f

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i

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l

22

~

23_.

I

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28

31

t~

32

37

38

39

34

35

..

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