Juki DLU-450-4, DLD-432-4 User Manual

Page 1
QP
BE4504TOPJA
I
.•
Single
Needle
Single
Exclusive
model
and
Eguipped
model
Needle Eguipped
l31h*-tJJ
Parts
DLU-450-4
Bottom
with
Feed
an
Automatic
Lockstitch
Undertrimmer
Industrial
DLD-432-4
Differential
with
for
Feed
Lockstitch
an
Automatic
~J
~iflWJf.J
Undertrimmer
~BJ&
Automatic
Industrial
Undertrimmer
S~wing
Machine
Sewing
Machine
PARTS
TIIYD
.1111
BOOK
IIIIITRIAL
CD
••
LTD.
Page 2
:·:·
HOW
TO
1.
As
a basic
The
part
2.
J. El:
planation
1)
-£'
"'
mark
._a
0
01
:!)
Codes
,-
A.10/74
\~
0.1/75
3 When O.(obsoleted)
0.12/74) A.12/74
® When previous parts (Obsoleted part) and
(Example) Ref.
Note
No.
1
1-1
@
(Example) Ref.
Note
i\lo.
i:lc
C.3/75
!Example)
Ref·
Note
No.
. .ilc a
M.5/75
3) Codes on the
I 2 ......................
2_
2.0
3 - ......................
4 (
1)
!Example) Ref.
Note
No.
,;EIC.
10
11
12
MAKE
princ
numbers
.•.••.....•....•..•. refer
o"
In this place
In In this part
....................
.....................
USE
OF THIS PARTS BOOK
iple, this parts
of
parts
of
codes
.....•.•...... means this
the
"E.
C.
.....•......
...••...•.....• Obsoleted
case.
your
orders.
Part
0
a a
9 14o1-1 81401-1 OQ-000-A
case
when prev1ous parts and
case
number:
Part
0
a a
811 05·
200.000
I 811
05-300.000
........ !
....
Part No.
0
a #
I 8
110-=-5---=-5-::--:oo-,...,o=-=o--=--o-,
t
Correct No.
.............
"Amt.
Part No.
811
05-90Q-OAO
11
05-90Cl-000
8
SS-811 031
book
shown
to
(Engineering change)"
Added
from
and
A.(added) are
even obsoleted parts{ D.) can be ordered
No.
oo-ooo
the new part
No.
I
Th
is 1ndicates
Please
note
number
The
amount
The
new
Req."
column
Ind
icates
Ind
icates length in meters. !un1t
Ind
icates parts obsoleted
Ind
icates sub parts
Assembly
Q-SP
is
divided
in
the
figure
part
is
"Note"
is
amount
changed
explanation
October,
from
January,
Oescr1ptien
Needle Needle bar
new
number
Description
Frame cover
Frame cover
error
that
in this
shown
in
Description
Frame cover
required
required
amount
required
which
part
is
shown
Descnption
Frame covedasm.! Frame cover Screw
into
various sections according
indicate
the
corresponding
from
the
previous parts
at column 1974
indicated
bar
was discovered
the
is
11/64-40 L =2.8
bottom
1975
together
new
parts
(Added
pan
are Interchangeable w1
is
replaced
case,
"a"!.~(Japanese"
changed
from
as
on
in
the
corrected
from
is
shown in
is
2. is
meter)
the
construct
parts
"asm."
the
and 7 ~ in Japanes
t-he
March,
March, the "Amt.
of
page.
with
"o?a~
1975
part
column,
1975
book
.
assembly
to
the
numbers(Ref.No.)
book
parts) are the
not
obsoleted
E.C.
~!l!1Ffl
:-o~1'2/i4
~~:.1~o~
-.h
e-ac;h
(Japanese"
otl'ler:
';;l:il!.if..El
,-------,
:
0.12/74
I I
'A.12/74
l-----...J
and
so
it
number
is
so
please
)[:i!!:.if.il
C.3/75
Req."
column.
part
.
e,
in
~:rl.if.il
column
E.C.
E.C.
E.
functions
Interchangeable
part
of
shown
number.
-;
J
of
the prev1ous parts,
1
I
I
was corrected
shown
in
the
order
by
the
the
"Oescnpt1on"
C.
respective parts.
by
the
Index.
with
each
so
select
the
.,
a a
~'
IJ
;f!-
~'
1)
*-
I B
11
05-30Cl-000
t
to a new
part
.::S'
number
correct
part
P
19
see ~ Ja-=
t
Wrong
column.
0
RR
7
1,...-,L,.;i)/'-1
part
No.
7v-A;I),.:-
1-
.,t
::t-
Y
11/64·40
other:
parts w i
so
number.
column
number.
7'>l
th
changed dates and
please
order
and
the
L=2.8
by
wrong
Amt.
Req.
ft .
the
new
Amt. Req.
ft.
part
Amt. Req •
ftA
Amt. Req.
Ill!.
rrlil
~
When Ordering
In
order
to
NUMBER (e.g.
cover)
or
the
The
Spare Parts:
ensure
that
we deliver
B1109-012-AOO) and also
the
correct parts
to
the
PARTS BOOK
you, please clearly state when ordering
NUMBER (e.
MACHINE SERIAL NUMBER, because there are some parts which have been changed.
""
.
g.
0010-01, given
.
~
•..
the
.!·~r-
corresponding PART
at
the
top
right
of
the
Page 3
)
CONTENTS
r::1
•m
Cl
-:x
1.
THREAD TRIMMER COMPONENTS
;\t-!:JJ
IJ
iE
IJftf~
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.
TENSION RELEASE COMPONENTS
;\t.:LJj,
;!.III'Jf~
3.
MOTOR
PULLEY
-E-9-7°-!J-
4.
EXCLUSIVE PARTS FOR WIPER
7
-f
~~-lll'lf~
5.
AUTOMATIC REVERSE FEED COMPONENTS
~
ltJ~~
6.
PRESSER
~.I:...t::.,.-"YL-J.-f~'CAK-:2)
7.
EXCLUSIVE PAATS
DLU-450-
8.
EXCLUSIVE PARTS FOR
DLD-432-4-.ffl$~·······
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
&
TAUNKING
.tp.::J-r:
ti11-*
CORD COMPONENTS
.............
.
......................
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
IJ
~fllmJf~
LIFTING
4.:jlj!ffl-8JI3o
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SOLENOID
~1-"(!f.!t
FOR
DLU-450-.4
· ..
...........................................
DL0-432-4
<AK-
~~1
..
...............
2)
COMPONENTS
7t~W&)......................
.
......................
(SPECIAl
OHJE.R)
.
5
9
11
12
)
Page 4
I.
TP.R!.:Au
" 'l'JUll
'
.'1E?. C01'11
PONEi'iTS
71
..
;::
.
·:
..
-1-
Page 5
)
J.
THREAD TRIMMER COMPONENTS
Ref.
Note
No.
1 2 02411·555-BOO 3 50·0460702-SP 4 02402·555-BAO
6
7
8
9
11 12 13 14 15 16 17 18
19 20 21
22
23 24 25 26 27 28
29
30
31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
48 49 50 51 52 53 54 55 56 57 58 59
61
62 63 N5-6680410.SP
64 65
003 66 SS-615304o-SP 67 SS-8660610.SP Screw 68 69
70 55-8660970.SP
71
72 02469·555-BOO Tube,
Note
Part No.
Oo3
02422-555·800
50-0500095­02406-555-BOO 55·4080620.
v03
02405-555-BOO. B SS-2060210.SP
003 02401-555-BCO
SS-7111120.SP 02424-555-BOO.A 55-7110740.TP
0
03
02426-555-BOO.A 02407-555-BOO
0
o3
02408-555-CAO
0 03 02420.555-BOO
55·609051 50-0641451-SP 02419-555-BOO 50·0600401-TP 50·0600402-TP NS-662031 0241 6-555-BAO
55·
02431·555·800 02429-555-BOO
55·666071 0.
CS-079101A·SH
55·611 0420.
02461-555-BOO 50-0790432-SP NS·6150310.SP
02415-555-BBO SS·7151210.SP
02430.555-BOO RE·0600000.KO 02418-555-BAO 55·8660810. 02423-555-BOO 02463-555-BOO RE·1200000.KO 02468-555-BOO
02460.555-BAO 55-7151210.SP
02464-555-BOO R E-0400000. 03169-555-BOO 50·0630275-SP NS-662031 02465-555-BOO.A SS-711074o-TP NS·6110310.SP
03170.555-BOO 50·0951905-SP 02464-555-DOO
55-9151740-CP Screw ...................................................................
N5-615031
WZ-0850302-KO Waved washer ......................................................
02412-555-BOO.A Thread
02423-555·800 02414-555-BAO
02425-555-BOO Slide shaft ..................
U;lcl .,o3
7090
91
O.SP
O.SP
...
Groove cover .................................................
Knofe drivong
. . . Hinge screw
Moving
knife
. . . Hinge screw
TH
Counter knife ....................................... , ................. ·
...
TP
O.SP
TP TP
TP
KO
O.SP
O.SP
Screw 1/8-44 L=6.4 ................................... .
Thread guide ........................................................... .
3/32-56
Screw
Knife
mounting
. . . Screw 11/64-40 L = 1 0.5 ............................
Knife driving shaft ..............................................
Screw 11/64-40 L = 7.0 ......................................... .
Cushion ................................................................. .
Pin .........................................................................
Needle thread picker
Picker bracket .......................................................
Screw
9/64-40 Hinge screw Picker driving ...
Hinge screw
...
Hinge screw
. . .
Nut Thread Screw Thread Thread ... Thrust collar ... Thread
...
. . . Cam
...
Stop
Sr\ap ring ...........................................................
Thrust .•.
Pressong Magnet connecting
Snap ring ...................................................
Rubber cushion ....................................................
Solenoid Screw
Pin ...................................................................... ... .
Snap ring ................................................................
Tensoon . . . Hinge screw
Nut Lever driving arm
... Nut
Pin ....................................................................
Hinge screw
Pin ...........
Nut Nut
...
Spring- ....................................................
Cam ...
3/16-32 .................................................
trimmer
9/64-40
trimmer trimmer
Screw 1/4-40 L=7.0 ..................................
Screw 11/64-40 L=
trimmer Hinge screw Nut
15/64-28 ............................................... .
roller shaft brae ket
Screw15/64-28
rong
................................................................. .
collar
Screw 1/4·40
sprong
asm.
15/64·28
release wi
3/16-32 ............
Screw 11/64-40 L=7 .0 ................................ .
11/64-40 ....................................................... ..
15/64-28 .......................................................
9/32-28
trimmer
Screw 15/64-28 L=JO.O
1/4-40
rqller shaft forked bracket a Screw
for
magnet cord
~or··i>LU-4$0-4.
Oescroptoon
fork .............................
0=4.60
asm
..................................................
0=5.00
L=2.3 ............................................ .
base
asm
......................................
asm.
L=5.0 ........................................
0=6.35
H=
link
asm ...
asm
0=9.53
........................................................
..........................................................
L=6.0 ...................... .....
1/4-40
14.5 ............................
................................................
0=6.00 0=6.00
lever
asm
L=8.5 ............................................ .
.......................................................
..
...................................
shaft ....
.......................................
cam .....................................
................................................ .
4.8
lever
link
0=7.94
asm. . ............................. ,
L=12.0 .............. : .............
..................................................
L=S.O
link ........................................
...................................................... .
L=12.0 .....................................
re
driving lever ......................
0=6.35
............................................... .
..
............................................. :
H=19.0 ............................
mounting
L=8.5 ......
........................................
...................
...
::
H=7.0 ..................
H=0.85 .....................
..
................................. .
H=4.0 ......................
H=4.0 ......................
..................................
L=4.3 ......................
..................................
H=2.7 .....................
base
................ .
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-2-
Page 6
2 .
TENS
LON
RE
LEAS
E
COMPONENTS
~
41
~42
..
";~
.
47
46
~d:(
~
~···~
,
:~~~
--
/-
53
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tr
57
tj-54~~
. 56
55
Page 7
..
2 .
Ref.No. Note
I I I
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MOTOR PULLEY &
Ref. N
No
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1 2 3 4 5
6
7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22
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Part No.
0
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Motor
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Motor
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Motor
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Motor
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Motor
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Motor
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Motor
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C ring .......................................
15/64·28
Screw Trunking
Screw .......................
Screw Screw Screw Nylon Plug cover Pin-shape termianl, male
HITACHI MATSUSHITA
cord
..
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15/64·28 11/64·40 plug
4P
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CORD COMPONENTS
Description
(P.C.D.65) asm. (P.C.D.70) asm. (P.C.
D.
75) asm.
C.D.80)
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L= 7.0 ......................
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L=17.0 L=8
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6 pa
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Cord holder . .........
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Nylon
. . Screw
Wtper
Wt
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Wiper dr1v
Wiper
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Wi Snap
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A
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Page 10
5.
AUTOMAT1C
..
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REVERSE
FEED COi'JP
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5.
AUTOMATIC REVERSE FEED COMPONENTS
Ref.
Note
No.
;
:£1[~.
•01 2 3
•01
4
•01 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21
23 24 25 26 27 28 29 30 31 32 33
34
35 36 37 38
39
40 41 42 43 44 45 46
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47 48 49
50
51 52 53 54 55 56 57
58
59 60
Part
No.
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6
pole plug Pin-shape
Plug cover (A) ........................................ ~ .............. .
Cord holder .......................................................... .
Reverse feed switch
•••
Cord holder ........................................................... .
... Microswitch Microswitch Microswitch Screw Washer
Spring washer ........................................................ .
Reverse feed
Spring .................................................................... .
Screw
Snap ring ................................................................. .
Reverse feed switch
Tension spring ........................................................ .
Feed
Rod Connecting Washer Nut Hinge
Tension spring ..................................................... .
Reverse feed
. . . Screw
Feed driving rocker ............................................... .
Screw Screw
Feed driving rocker arm ...................................... .
Hinge Reverse feed connecting
...
Plunger connecting arm ...................................... .
Reverse feed shaft .................................................. .
Connecting pin ........................................................ .
Snap ring ................................................................. .
Reverse feed ... Hinge screw Screw Reverse feed
Cord holder ........................................................... .
Screw
Reverse feed magnet asm. . ................................... .
.•. Connecting
Snap ring ................................................................. .
Snap ring .............••.....................•.............................
Rubber cushion ..................................................... .
Screw Screw
Rubber bushig .......................
Screw Rubber
(WHITE)
terminal, male ...................................... .
Screw
11/64-40
Screw
11/64-40
........................................................... .
cover .................................................. .
set plate ............................................ .
M3
L=30.0 .................................................. .
M3
.............................................................. .
switch
11/64-40
regulator ........................................................... .
pin
................................................................. .
rod
6.5x11.0x1.0
1/4-40
.............................................................. .
pin
................................................................. .
control
3/16·28
11/64-40 3/16-32
pin
................................................................. .
Screw
1/4-40
base
Screw 15/64-28
0=7.94
15/64-28
limited
11/64-40
Screw
15/64-28 pin
15/64-28
15/64-28
3/16·28
plug ...•.•..•...................................................
2-c-ore c:Abtyre
pt
ion
Descri
.....•.......................................
mounting
lever shaft .......................... .
L=14.0
lever
..................................................... .
L=14.0
L=5.0
L=9.5
L=8.5 ................................... .
.................................................. .
L=14.0
arm ...................................... .
L= 11.0 ...................................... .
..................................................... .
L=7.0
L=4-.0 ......................................... .
L=12.0
card
base
L~7
.0 ................................ .
L=4.0
...................................... .
asm
............................................ .
lever crank
......................................... .
............................................ .
block
L=23.5
H=13.3
...................................... .
L=9.0 ................................ .
......................................... .
......................................... .
.................... .
................................ .
.............................. .
asm
................. .
................................ .
.......................... .
............................. .
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..
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71
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Page 13
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6.
PRESSER
~ef
.
Note
o.
;
:£1~
1 2 3 4 SM·4030801·S8 5 6 7 8
9 10 11 12 13 14 WP-033050 1·S8 15 GAK·010210AO
16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
39
40 41 42
43
44
45
46
47
48
49 50
51 52 53 54 55-6151220-SP 55
56
GAK GAK-01 GAK-01014000
WS-0310702-KS HR·003601Q-OO SM·4030801-S8 W5-0310702-KS HG·2674014-7P HW.2F18S12·12 GAK-01015000 SM-4031401-S8 W5-031 0702-KS
GAK-01016000 SM·4030801·S8 W5-0310702-KS GAK-01020000 SM·4030801-S8 W5-031 WP-033050Q-M8 GAK-01012000 SM-4051001-S8 W5-0511302· GAK·010050AO SM-4051001·S8 WS·0511302·K8 GAK-010.18000 GAK-01017000 RE-1200000-KO NM-6100663-SE GAK-01019000 SK-3514000-SD
WP-0520656-SA MAQ-12002000 RE-032000Q-KO GAK-01004000 GAK-01001000 C5-111101 D·SH S5-866053Q-TP GAK-01002000 S5-715121D-SP GAK-01003800 GAK-0)003AOO NM-6060003-SC 83426-552·000 GAK-01022080 GAK·010220AI}.
09204-555-COO'
MAT:80231TOO
MA S5-7t11410-SP
SK-3514000-SD
GAK-02023000
LIFTING
Part No.
oll.
-02005080 013000
0702· KS
K8
T·80230TOO
SOLENOID (AK-2) COMPONENTS (SPECIAL ORDER PARTS)
Description
Presser
lifting
solenoid
asm.
Solenoid installing bracket 8 .............................. .
2
pole receptacle installing
M3
Screw Waved Metal clad wire Screw Waved Diode
Electroc wire (RED) ................................................ .
2 ScrewM3x0.5 Waved Washer Presser I ifting Cord Screw Waved Presser I ifti Screw
Waved Washer
Solenoid installing bracket A Screw Waved Presser Screw Waved
Thrust washer ........................................................ .
Spri Snap Nut Lifting
Wood screw ............................................•...............
Washer
Pin ..•...........................................................................
Snap ring ................................................................. .
Presser Presser Thrust Screw Presser I ifti
Screw 15/64-28 L=12.0 ...................................... .
Presser Presser Nut
Snap ring .................................
Knee switch Knee switch
Microswitch ...................................
Switch connecting rod Switch connecting Screw Screw15/64-28L=11.5
Wood screw ...........................................................
R
x 0.5 L=8.0 .......................•..................
washer
3.1
x 5.3 x
M3
IN5625
pole terminal
holder ............................................................ .
M3
M3
M5
M5
ng
ring ............................................•.................
.......................................................................... .
1/4-40 L=4.5 .............•..................................
M6
11/64-40 L=4.0 ......
..
bbel" cap
wound
x 0.5 L=8.0 .......................................... .
washer
3.1
x 5.3
.................•........................................
block
washer
washer
washer
washer ......................................................... .
washer ........................................... , ............ .
collar
L=14.0 .......................................... .
3.1
M3
M3
lifting
................................... , ................................ .
lever shaft ............................................... .
............................................................. .
lifting
liftong shaft .................................•..............
lifter lifter
x 1 .
x 5.3 x 0.3 .............................. .
.....................................•..........................
cord
asm.
x 0.5 L=8.0 ....................................... :
3.1
x 5.3 x 0.3 .............................. .
ng
cover ................................................ .
x 0.5 L=8.0 .......................................... .
3.1
x 5.3 x
........................•...............................•.......
x 0.8 L=10.o ....................................... .
solenoid ......................................... .
x 0.8 L=10.0 ...................................
lever connecti
asm.
. ................................................. .
ng
lever .........•......................................
stopper (8) ....................................
stopper
...
....................................................... .
for
presser
for
presser
block
......................................
. ................................ .
base
........................ .
0.
7 ........•......................
resistor ........................... .
0.
7 ........•.........................
............................................. .
. ...................................... .
0.3
....
.......................... .
...
........................... .
ng
rod .................... .
(A)
...................................... .
....
..........................
lifter 8 asm.
lifter A asm
.............
.................
...................................
......................................
..
.....
....
................
..
.....................
....
......................... .
................... .
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Amt.
Req.
••
1
(1)
(2) (2)
111 !21 (21
10.11
(2)
(2) (2)
111
111 111
(1)
(2) (2) (2)
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Page 14
-<·
EXCLUSiVE
PARTS
FOR
2
4
DLU-450-4
~
6 7
t---10
9
\
I
Part
I Ref.No. Note
1i!
2:
8
1 q
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ensi
Lifting
Descripti
tension
nn r'"'"
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e
lever
hinge
ar=e-s=~=e~~~e
on
release
li
nk
pin
and DLU-450.
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Page 15
8.
EXCLUSIVE
PARTS
FOR
DLD-432-4
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Ref.No.
2
3
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No. Description
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0
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Main
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Knife
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...
Thread
n;1
Groove Screw
Thread
ioned
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mmer
..
~
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n~·i
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bar
motmting
thread
Motmting
trimmer
cover
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l'
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ed
base
picker
bracKet motmtinK
oil
for
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an .. ..,...,
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bar
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knife
as
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