Page 1
DLN-9010A
Direct-drive, High-speed, 1-needle, Needle-feed,
Lockstitch Machine with Automatic Thread Trimmer
DLN-9010A
Direct-drive, High-speed, 1-needle, Needle-feed,
Lockstitch Machine with Automatic Thread Trimmer
DLN-9010A-SS-WB/CP-180A
Page 2
●Presser foot
●Automatic reverse feed
function
With its wider area under the arm
(300mm), the machine permits easy
handling of the sewing material for
improved operability.
The machine has a pushbutton-type
reverse feed switch. The automatic
reverse feed switch can be re-positioned
to best match the operator.
The maximum lift of the presser foot
is increased to 15mm. By using the
higher-lift of the presser foot in
combination with the machine's
needle-up stopping feature, easier
placement of a heavyweight materi al
on the machine is ensured.
●Distance from needle to
machine arm 300mm
●Bobbin thread winder
Installation of an attachment-mounting
seat improves operability when
replacing the attachment and increases
the durability of the machine bed
surface.
●Attachment-mounting seat
The hinge has been moved 10cm from
behind the needle entry point. Thanks
to the improvement in the hinge's
location, the material will no longer be
caught by the hinge, thus contributing
to upgraded workability.
●Hinge
The lubricating hole is located
on the arm. This allows female
operator to carry out the oiling
process without tiling the
machine head.
●Lubricating hole
The machine is equipped as standard
with a micro-lifter. It works to constantly
float the presser foot above an elastic
material or other difficult-to-sew ones,
thereby helping effectively reduce
material slippage as well as damages
made by the presser foot on the
material.
●Micro-lifter
300mm
15mm
Precise control of the thread trimming
timing is now enabled. As a result, the
thread trimming speed is increased
1.5 times or more while maintaining the
hig h reliability of the conventional type of
thread trimmer.
●Automatic thread trimmer
mechanism
The DLN-9010A is installed with the latest
compact servomotor which has also been
adopted in the DDL-9000B in the direct-drive
system, in which the servomotor is directly
connected to the main shaft.
●
The latest compact-size servomotor
DLN-9010A
It has inherited the advanced features of the DDL-9000 Series,
such as the direct-drive system, semi-long arm and elimination of the
oil pan. In addition, it comes with a highly reliable needle feed mechanism.
This is a needle-feed type DDL-9000 Series
sewing machine, that has been highly applauded
as the top-of-the-line lockstitch machine
with a thread trimmer.
The needle feed mechanism, which is widely recognized as offering outstanding efficiency of
feed and effectively preventing uneven material feed, responds to a wide range of applications
such as the sewing of outerwear, runstitching of men's shirts, etc. and the attaching of various
parts to garment bodies.
Thanks to the adoption of the most advanced compact AC servomotor, which has been utilized
in the DDL-9000B, as well as employing the new model control box SC-920A, the DLN-9010A
achieves a substantial labor-saving equivalent to that of the DDL-9000B.
The thread trimming speed is increased 1.5 times or more as compared with the conventional
model, as the thread trimming timing can now be precisely controlled.
The machine is provided with various easy-to-operate
functions for increased operability.
The bobbin thread winder is built-in
at the top surface of the machine
head. The built-in bobbin winder
ens ure s ea sy replacement of the
bobbin thread. The bobbin winder
also incorporates a thread cutting
knife for cutting the thread after the
completion of bobbin winding, as
well as a bobbin thread quantity
adjusting function.
Page 3
●
Thanks to the needle-feed mechanism which offers excellent efficiency of feed,
the machine ensures accurate stitch pitches (stitch length) as well as preventing
slippage of the upper cloth.
The bottom feed's locus has been improved to match the needle feed motion,
thus the machine produces beautiful seams without stitch gathering, even when
it is used for sewing slippery and difficult-to-feed material or for handling a
difficult process.
●
The needle feed mechanism is a so-called "dry type", which does not require
oiling. With this mechanism, a highly reliable machine structure, free from oil
leakage troubles, has been achieved.
The frame, which requires only a minute quantity of lubricating oil, is structured to
eliminate oil leakage.
●
The machine can be easily changed over from a needle feed mechanism to a
bottom feed mechanism easily, through a simple adjustment and gauge
replacement. It is a useful feature for those users who also want to use the
machine simply as a regular bottom feed type machine in accordance with
applications and processes.
Newly developed control box
SC-920A
SC-920A
Thenewmodelcontrolbox,whichenergy-savingmodeisprovided.
The machine is installed with a highly
reliable needle feed mechanism.
The new model control box SC-920A, which consists of an energy-saving mode, has been developed.
This control box is the first one which provides an energy-saving mode for the sewing machine. The
power consumption during standby, when the motor is at rest, is reduced by approximately 20%.
The operation panel can be selected according to the process.
CP18A,CP-180A
CP-18A CP-180A
Twodifferentoperationpanels,theCP-18AandCP-180A
areapplicabletotheDLN-9010A.Bothoperationpanels
areprovidedwiththeproductionsupportfunction.
The production support function actually consists of three different
functions (six different modes)
●
The sewing machine complies with the "Juki Group Green Procurement Guidelines" on the use of hazardous substances,
which is stricter than other restrictions, such as those of the RoHS Directive.
●
The total number of parts of the DLN-9010A has been decreased as compared with that of the conventional model. In addition,
the whole parts are shared with the parts of the conventional model (commonizing ratio: 100 %)
●
As compared with the conventional models, the mass of packaging has also been reduced by 7%.
＊
For details of JUKI ECO PRODUCTS, refer to: http://www.juki.co.jp/eco_e/index.html
JUKI ECO PRODUCTS
The DLN-9010A is an eco-friendly product which complies with JUKI ECO PRODUCTS standards for protecting the environment.
The RoHS Directive is an EU Directive limiting the use of 6 hazardous substances (lead, hexavalent chromium, mercury, cadmium, PBB and PBDE) in
electrical and electronic equipment.
The Juki Green Procurement Guideline is the voluntarily established criteria to eliminate not only the aforementioned six substances, but also other ones
which also adversely affect the environment.
Main function
●
The machine has been configured to eliminate the oil pan, and supplies a
minute quantity of lubricating oil to the hook and needle bar, thereby
contributing to the creation of a clean work environment.
●
The machine saves you the time and trouble of removing the knee-lifter and
cover. This means that the machine head can be tilted for cleaning and
maintenance without the inconvenience of removing the knee-lifter and
cover.
●
Even if you tilt the machine head while the power is still ON, the safety
switch will disable the machine. This means the machine won't start
running when the head is tilted even if you press the foot pedal.
The machine no longer uses an oil pan.
With this oil pan-less structure,
the machine helps create a clean work
environment.
1.Output control function
①
Target No. of products display
mode
②
Target-actual result difference
display mode
2.
Operation measuring function
①
Sewing machine availability
display mode
②
Pitch time display mode
③
Average speed of stitch display
mode
3.Bobbin counter function
①
Bobbin counter display mode
Function comparison table between CP-18A and CP-180A
Needle bar
guide block
Safety switch
CP-180ACP-18A
Production support function
Automatic reverse-feed stitching
(performed at start/end of sewing; selectable)
Double reverse-feed stitching
(performed at start/end of sewing; selectable):
Constant-dimension sewing
(performed at start/end of sewing; selectable)
Rectangular stitching (performed at start/end of sewing; selectable)
Multi-layer stitching
Bobbin thread counter display
(10/15/20 stitches/count; selectable according to the internal setting, max. 9999)
Needle up/down correction (1 stitch stroke or needle up/down according to the internal setting)
(changeable between "up → down" and "down → up")
Automatic sewing
(selectable between constant-dimension sewing and rectangular sewing)
Max. sewing speed control dial
Display of the number of revolution of sewing machine (combined with the SC920A)
○
○
×
×
×
○
○
○
○
○
○
×
×
0 to 15 stitches 0 to 19 stitches
0 to 19 stitches
0 to 15 stitches
0 to 15 stitches,
0 to 9 times
0 to 500 stitches,
0 to 19 stitches
0 to 99 stitches,
0 to 19 stitches
0 to 19 stitches,
0 to 9 times
○
Page 4
＊
Needle up/down correction, one-stitch correction,
reverse-stitch correction, auto-lifter, thread trimming,
and the cancellation of one cycle of repetitive stitching.
This device can be installed on the back of the face plate.
It is very convenient for frequent use.
※The maximum sewing speed is 4,000 sti/min or less in cases where the maximum stitch length is 3.5 mm or more.
SPECIFICATIONS
Application
Max. sewing speed
Max. stitch length
Needle bar stroke
Lift of the presser foot
Needle (at the time of delivery)
Hook
Lubrication
Lubricating oil
Distance from needle to machine arm
Size of bed
Bobbin thread winder
Micro-lifter screw
Machine head drive
Automatic reverse feed function
Power requirement/Power consumption
Total weight
4.5mm
※
33mm
By hand: 5.5mm, By knee: 15mm(max.), Auto: 10mm
Automatic-lubricating full-rotary hook
Minute-quantity lubrication to needle bar and hook
JUKI New Defrix Oil NO.1 (equivalent to ISO VG7)
300mm
517mm×178mm
Built-in the machine head
Provided as standard
Compact AC servomotor that is directly connected to the main shaft (direct-drive system)
Provided as standard (built-in solenoid type)
Single-phase 100〜120V, 200〜240V, 3-phase 200〜240V /310VA
83.5kg
For heavy weight materials
4,000sti/min
DB×1 (#21) #20〜#23
For JE:134 (Nm130) Nm120〜Nm160
For light- to medium-weight materials
5,000sit/min
DB×1 (#11) #9〜#18
For JE:134 (Nm90) Nm65〜Nm110
DLN-9010A-SS DLN-9010A-SH
Model name
＊sti/min stands for Stitches per Minute.
●Auto-lifter
AK118 (pedal-driven)
●Optional switch (Part No.: 400-00380)
Various functions
＊
can be controlled through
manual switches, which are effective when
operating the machine in a standing position.
●Micro-lifter (asm.) (Part No.: 236-11056)
With its full array of options, the machine further increases productivity.
OPTIONS
WHEN YOU PLACE ORDERS
Please note when placing orders, that the model name should be written as follows:
To order, please contact your nearest JUKI distributor.
Single-phase 100〜120V
Power supply
S
3-phase 200〜240V D
Single-phase 200〜240V (for General Export) K
Single-phase 200〜240V (for CE) N
Single-phase 200〜240V (for China) U
Code
Not provided
Device and
attachment
Auto-lifter
(pedal-driven)
AK118
Code
Standard S
Machine
head type
Code
Machine head
Control box
CP18A
CP180A
Operation Panel
DLN9010AS
For light- to
medium-weight
materials
Application
S
For sewing
with low presser
foot pressure
B
H
Code
For heavy-weight
materials
Not provided
Wiper
Wiper and automatic
reverse feed function
0B
WB
Code
Provided
Automatic reverse
feed function
Provided
Provided
SC920A
SEWING MACHINERY BUSINESS UNIT
JANUARY, 2013 Printed in Japan(C)
2-11-1, TSURUMAKI, TAMA-SHI,
TOKYO
206-8551, JAPAN
PHONE : (81) 42-357-2254
FAX :
(
81
)
42-357-2274
http://www.juki.com
✽
Specifications and appearance are subject to change without prior notice for improvement.
✽
Read the instruction manual before putting the machine into service to ensure safety.
Juki Corporation operates an environmental management system
to promote and conduct the following as the company engages in
the research, development, design, sales, distribution,and
maintenance of industrial sewing machines, household sewing
machines, industrial robots, etc., and in the provision of sales and
maintenance services for data entry systems:
(1) The development of products and engineering processes
that are safe to the environment
(2) Green procurement and green purchasing
(3)
Energy conservation (reduction in carbon-dioxide emissions)
(4) Resource saving (reduction of papers purchased, etc.)
(5) Reduction and recycling of waste
(6) Improvement of logistics efficiency (modal shift and
improvement of packaging, packing, etc.)
Loading...