JUKI CP-180 Instruction Manual
ENGLISH
CP-180
INSTRUCTION MANUAL
No.02
40088353
CONTENTS
1. INSTALLING THE CONTROL PANEL ..........................................................................1
2. CONNECTING THE CORD ............................................................................................1
3. CONFIGURATION .........................................................................................................2
4. S
ETTING PROCEDURE OF THE MACHINE HEAD .....................................................2
5.
ADJUSTING THE MACHINE HEAD(direct-drive motor type sewing machine only)
6. EXPLANATION OF THE CONTROL PANREL ..............................................................4
7.
HOW TO OPERATE THE CONTROL PANEL FOR SEWING STITCHING PATTERNS
8. O
NE-TOUCH SETTING .................................................................................................9
9. P
RODUCTION SUPPORT FUNCTION .........................................................................9
10. HOW TO USE THE BOBBIN THREAD COUNTER ....................................................12
11. HOW TO USE THE THREAD TRIMMING COUNTER ................................................13
...3
...5
12. NEEDLE UP/DOWN COMPENSATION SWITCH .......................................................13
13. KEY LOCK FUNCTION ...............................................................................................14
14. ON/OFF SWITCH
15. AUTOMATIC THREAD TRIMMING SWITCH
16. ONE-SHOT AUTOMATIC STITCHING SWITCH
17. THREAD TRIMMING PROHIBITION SWITCH
18. FUNCTION SETTING SWITCH ...................................................................................15
19. O
PTIONAL INPUT/OUTPUT SETTINGS ....................................................................16
20. A
UTOMATIC COMPENSATION OF NEUTRAL POINT OF THE PEDAL SENSOR ...18
21. S
ETTING OF THE AUTO LIFTER FUNCTION ............................................................18
22. I
NITIALIZATION OF THE SETTING DATA ..................................................................19
23. C
HECKING PROCEDURE OF THE ERROR CODE ...................................................19
OF THE MATERIAL EDGE SENSOR ......................................14
.........................................................14
...................................................14
......................................................15
i
WARNING :
This Instruction Manual is for the control panel, CP-180.
Read "Safety Instructions" of the Instruction Manual for the control box carefully beforehand and
understand them before using CP-180.
In addition, be careful not to splash water or oil on it, or shock such as dropping and the like since
this product is a precision instrument.
1. INSTALLING THE CONTROL PANEL
WARNING :
To prevent personal injury caused by abrupt start of the sewing machine, carry out the work after
turning OFF the power switch and ascertaining that the motor has completely stopped.
2
4
1
3
5
1) Remove side plate setscrews 1 from the s
ide plate.
2) Install control panel 2 on the machine head using screws 5, at washers 3 and rubber seat 4 suppl
ied with the control panel as the accessories.
1. DDL-9000B (Not provided with AK) is given as an example of installing procedure.
2. Screw to install the panel changes according to the machine head used. Refer to Table 1 and
conrm the kind of screw.
< The relation between the respective machine heads and the positions of installing hole of the bracket are as described in the table. >
Table 1
1 2
3 4 5
6
DDL-9000A
DDL-9000B
LH-3500A
Installing hole
-
1
5
-
1
5
-
2
5
12
M5 X
(Prov
ided with AK)
M5 X 14
(Not provided with AK)
M5 X 12
14 Side plate setscrew
M5 X
Screw
Screw supplied with panel
as accessories
Side plate setscrew
Screw supplied with panel
as accessories
2. CONNECTING THE CORD
1
A
1) Pass cord 1 of the control panel through hole A
in the machine table route it to the underside of
the table.
2) As for the connection of the connector, refer to
the Instruction Manual for the control box.
- 1 -
3. CONFIGURATION
1
2
Power indicator lamp (LED) : Lights up when the power switch is turned ON.
1
Max. speed limitation variable resistor : Limits the speed when it is moved to the left ( ).
2
4. SETTING PROCEDURE OF THE MACHINE HEAD
1) Refer to "18. FUNCTION SETTING SWITCH
p.15, and call the function setting No. 95.
2) The type of machine head can be selected by
pressing switch 1.
* Refer to "CAUTIONS WHEN SETTING UP THE
SEWING MACHINE" or "Machine head list"
on the separate sheet for the types of machine
1
heads.
3) After selecting the type of machine head, by
pressing switch 2, the step proceeds to 96 or
94, and the display automatically initializes to the
contents of the setting corresponding with the
type of machine head.
"
2
- 2 -
5. ADJUSTING THE MACHINE HEAD (DIRECT-DRIVE MOTOR TYPE SEWING MACHINE ONLY)
WARNING :
Be sure to perform the angle adjustment of the machine head by the operation below before using
the machine head.
1) Simultaneously pressing switch 1
turn ON the power sw
21
2) is displayed A
BA
mode is changed over to the adjustment mode.
3) Turn the handwheel by hand and angle B is dis-
played
has been detected.
(The value
in the indicator when the reference signal
is the reference value.)
itch.
in the indicator and the
and switch 2,
3
4) In this state, align the white dot 2 of the hand-
wheel with the concave 3 of the handwheel
cover as shown in the gure.
2
5) Press switch 4 to nish the adjustment work.
(The value is the reference value.)
4
- 3 -
6. EXPLANATION OF THE CONTROL PANEL
!4
2 4 8
3 5
Pattern selector switch
1
• Used for selecting a pattern from among the
four different patterns.
Double reverse stitching (for start) switch
2
• U
sed for turning ON/OFF the double reverse
stitching for start.
Double reverse stitching (for end) switch
3
• U
sed for turning ON/OFF the double reverse
stitching for end.
Automatic reverse stitching (for start) switch
4
• U
sed for t u r n i n g O N / O FF the autom a t i c
reverse stitching for start.
Automatic reverse stitching (for end) switch
5
• U
sed for t u r n i n g O N / O FF the autom a t i c
reverse stitching for end.
Switches for setting the number of stitches
6
• Used
Material edge sensor ON/OFF switch
7
• R
• Used for setting whether or not the material
One-shot automatic stitching switch
8
• R
• Start the sewing machine with this switch, and
Automatic thread trimming switch
9
• R
• Even keep depressing the front part of the
for setting the number of stitches to be
sewn in processes A through D.
endered effective when the material edge
sensor is installed on the machine.
edge sensor is used during sewing.
endered effective when the material edge
sensor is installed on the machine or when
the sewing machin e is operated under the
constant-dimension stitching mode.
the sewing machine will run automatically until
the material edge is detected or the end of a
constant-dimension stitching is reached.
endered effective when the material edge
sensor is installed on the machine or when
the sewing machin e is operated under the
constant-dimension stitching mode.
pe dal, the sensor can det ect the m ater ial
edge, or after the completion of the constantdimension stitching mode, the machine will
automatically perform thread trimming.
!1
!0
!2
!5
7
61
Thread trimming prohibition switch
!0
•
Used for prohibiting thread trimming at any occasion.
Bobbin thread counter/thread trimming counter
!1
• Bobbin thread counter/thread trimming counter
can be changed over by the function of the control
box main body.
Bobbin thread counter :
icates the amount of bobbin thread while
• Ind
counting it by subtracting from the set value.
• When the bobbin thread remaining amount
detecting device is installed on the machine, the
counter indicates the number of times of detecting.
Thread trimming counter :
• Every t
counter value is added.
Bobbin counter reset switch
!2
sed for returning the value shown on the
• U
bobbin thread counter to the initial value.
• When the thread trimming counter is selected,
it is reset to [0].
Bobbin thread amount setting switch
!3
• Used for sett
Needle up/down compensation switch
!4
• Used for performing needle up/down
compensation stitching.
[Changeover selection of needle bar stop position
when the pedal is in its neutral position]
• Pressing the needle up/down compensation
switch, turn ON the power to the machine, and
the needle bar stop position when the pedal is
in its neutral position is changed over to down
position/up position.
• Conrmation of the stop position can be
performed at the front cover of the control box.
When up position stop is specied : " nP UP
When down stop position is specied : " nP Lo "
Information switch
!5
sed f o r ca l l i ng th e pr o d u c tion s u p p o r t
• U
function and callin g th e on e-t ouc h se tti ng
(by keeping the switch held pressed for one
second.)
9
ime thread trimming is performed, the
ing the amount of bobbin thread.
!3
"
- 4 -
7. HOW TO OPERATE THE CONTROL PANEL FOR SEWING STITCHING PATTERNS
(1) Reverse stitching pattern
5 2
2
Sewing pattern
3
6 3
OFF ON OFF ON
A
B
C
D
OFF OFF ON ON
A
B
C
D
41
1) Press reverse stitching pattern switch 1 to
specify the reverse stitching pattern.
2) The reverse stitching pattern is selected, and the
number of stitches and data on reverse stitching
which have already been specied are shown on
the panel.
3) If you want to change the number of stitches,
operate the " + " or " - " switch of switches 4 for
setting the number of stitches A through D.
The range of the number of stitches that can be
changed : 0 to 19 stitches
4)
Four different stitching patterns can be performed
by matching the ON and OFF settings of automatic reverse stitching (for start) switch 2 and
automatic reverse stitching (for end) switch 3.
5) Furthermore, the double reverse stitching can be
selected by operating double reverse stitching
(for start) switch 5 and double reverse stitching
(for end) switch 6.
- 5 -
Loading...