JRC NSD-51 Service manual

8122 Power Tube
Linear Beam Power Tube
Coaxial-Electrode Structure Ceramic Metal Seals Full Ratings up to 500 MHz Forced-Air Cooled 380 Watts PEP Output at 30 MHz AB 570 Watts PEP Output at 30 MHz AB 300 Watts CW Output at 470 MHz Matched Pair Available
BURLE-8122 is a very small, low-cost, forced-air- cooled beam power tube designed for use as an RF power amplifier, oscillator, regulator, distributed amplifier, or linear RF power amplifier in mobile or fixed equipment.
The 8122 features a light-weight, cantilever-supported cylindrical electrode structure within a ceramic-metal envelope. This construction provides a very sturdy tube and permits high-temperature operation.
The terminal arrangement of the 8122 facilitates use of the tube with tank circuits of the coaxial or stripline type. Effective isolation of the output circuit from the input circuit is provided at the higher frequencies by the low-inductance ring terminal for grid-No. 2. A base- pin termination for grid-No. 2 is also available for operation of the 8122 at the lower frequencies.
The tripod arrangement of both the cathode and the grid-No. 1 leads not only simplifies construction, but enhances electrical characteristics. The three cathode leads reduce the inductance path to RF ground and reduce the input admittance at high frequencies.
This data sheet gives application information unique to the BURLE 8122. It is to be used in conjunction with the publication, “Application Guide for BURLE Power Tubes, TP-105”, for general application information.
The three grid-No.1 leads to separate pins accommodate a split-input circuit for distributed amplifier service.
The BURLE 8122/V1 is the designation for a matched pair of Type 8122 Beam Power Tubes for use in equipments not having individual bias adjustment. This pair is matched to assure balanced operation within a bias range of 28 to 40 volts, so that each tube will have an approximately equal anode current during zero- signal and signal operation. Such matching also assures efficient, full system operation and gives optimum life expectancy.
General Data
Electrical:
Heater, for Unipotential Cathode:
Voltage (AC or DC) Current at 13.5 volts 1.3 A
Minimum heating time 60 s Mu-Factor, Grid No. 2 to Grid No. 1 for Anode Volts = 450, Grid-No. 2 Volts = 325, and Anode Amperes =1.2 12 Direct Interelectrode Capacitances:
Grid No. to anode………………. 0.15 max. pF
Grid No. 1 to cathode………….. 16.3 pF
Anode to cathode………………. 0.01 pF
Grid No. 1 to grid No 2………… 23.3 pF
Grid No. 2 to anode……………. 7.0 pF
Grid No. 2 to cathode………….. 2.7 pF
Cathode to heater……………… 3.3 pF
13.5 ±. 10% volts
Mechanical:
Operating Position……………………………………….. Any Maximum Overall Length………………………………. 2.26” Seated Length……………………………... 1.920” ± 0.065” Greatest Diameter………………………… 1.625” ± 0.015" Base…………….. Large-Wafer Elevenar 11-Pin with Ring
(JEDEC No. E11-81)
Socket…………………. JettroncNo. CD77-030,
JohnsonaNo. 124-311-100,
EriebNo. 9813-000, or equivalent Grid No.2 Bypass Capacitor………………
JohnsonaNo. 124-0113-001,
EriebNo. 9812-000, or equivalent
Weight (Approx.)………………………………………. 3.5 oz
Thermal:
Terminal Temperature (All terminals)….. 250 max ºC Radiator Core Temperature (See Dimensional Outline)……………… 250 max ºC Air Flow:
See Figure 1 - Typical Cooling Requirements
Linear RF Power Amplifier Single-Sideband Suppressed-Carrier Service
Peak envelope conditions for a signal having a minimum peak-to-average power ratio of 2
Maximum CCS Ratings, Absolute-Maximum Values:
DC Anode Voltage
Up to 30 MHz………………………... 3000 Up to 500 MHz……………………… 2200 volts
Up to 500 MHz
DC Grid-No. 2 Voltage………………... 400 volts DC Grid-No. 1 Voltage……………….. -100 volts DC Anode Current at Peak Of Envelope……………………………. 450 DC Grid-No. 1 Current……………….. 100 mA Anode Dissipation……………………. 400 watts Grid-No. 2 Dissipation……………….. 8 watts Peak Heater-Cathode Voltage
Heater negative with respect
to cathode…………………………….. 150 volts
Heater positive with respect
to cathode…………………………….. 150 volts
Maximum Circuit Values:
Grid No. 1 Circuit Resistance Under Any Condition:
With fixed bias………………………….. 25,000 ohms With fixed bias (In Class AB1operation 100,000 ohms
With cathode bias…………………… Not recommended Grid-No. 2 Circuit Impedance8………… 10,000 ohms Anode Circuit Impedance……………… See Notes 4 and 6
Typical CCS Operation at 30 MHz with “Two-Tone Modulation”:
AB
1
DC Anode Voltage…………….. 2000 2500 volts DC Grid-No. 2 Voltage………... 400 400 volts DC Grid-No. 1 Voltage……….. -35 -35 volts Zero-Signal DC Anode Current 100 115 mA Effective RE Load Resistance.. 3050 3500 ohms
a. E. F. Johnson Co., 299 Johnson Ave., Waseca, MN 56093. b. Erie Specialty Products, 645W. 11th St., Erie, PA 16512. c. Jettron Products, Inc., 56 Route 10, Hanover, NJ 07936
AB
4
volts
5
2
mA
9
DC Anode Current at Peak of Envelope…………………………
335 400 mA
Average DC Anode Current………. 250 275 mA DC Grid-No. 2 Current at Peak of Envelope………………….. 10 6 mA Average DC Grid-No 2 Current…… 7 4 mA DC Grid-No. 1 Current at Peak of Envelope………………….. 0.05
7
3mA Peak-Envelope Driver Power Output (Approx.)……………………. 0.3 0.5 watt Output-Circuit Efficiency (Approx.).. 90 90 % Distortion Products Level:
Third order………………………... 29
10
28 db
Fifth order………………………… 32 32 db
Useful Power Output (Approx.)
Average…………………………… 190 285 watts Peak envelope…………………… 380 570 watts
RF Power Amplifier & Oscillator - Class C Telegraphy and RF Power Amplifier - Class C FM Telephony
Maximum CCS Ratings, Absolute-Maximum Values:
Up to 500 MHz
DC Anode Voltage…………………………… 2200 volts DC Grid-No. 2 Voltage………………………. 400 volts DC Grid-No. 1 Voltage………………………. -100 volts DC Anode Current…………………………… 300 mA DC Grid-No. 1 Current………………………. 100 mA Grid-No. 2 Dissipation………………………. 8 watts Anode Dissipation…………………………… 400 watts Peak Heater-Cathode Voltage:
Heater negative with respect
to cathode………………………………….. 150 volts
Heater positive with respect
to cathode………………………………….. 150 volts
Maximum Circuit Values:
Grid-No. 1 Circuit Resistance Under Any Condition:
With fixed bias………………………… 25,000 ohms Grid-No. 2 Circuit Impedance………….. 10,000 ohms Anode Circuit Impedance……………….. See Note 6
Typical CCS Operation:
In Grid-Drive Circuit at 50 MHz DC Anode Voltage 700 1000 1500 1200 volts DC Grid-No. 2 Voltage 175 200 200 200 volts DC Grid-No. 1 Voltage -10 -30 -30 -30 volts DC Anode Current 300 300 300 300 mA DC Grid-No. 2 Current 25 20 20 20 mA DC Grid-No. 1 Current 50 40 40 30 mA Driver Power Output (Approx) 1.2 2 2 2 watts Useful Power Output 120 175 275 375 watts
In Grid-Drive Circuit at 470 MHz
DC Anode Voltage 700 1000 1500 2000 volts DC Grid-No. 2 Voltage 200 200 200 200 volts DC Grid-No. 1 Voltage -30 -30 -30 -30 mA DC Anode Current 300 300 300 300 mA DC Grid-No. 2 Current 10 10 5 5 mA DC Grid No. 1 Current 30 30 30 30 mA Driver Power Output Approx.) 5 5 5 5 watts Useful Power Output 100 165 235 300 watts
Plate-Modulated RF Power Amplifier Class C Telephony
Carrier conditions per tube for use with a max. modulation factor of 1.0
Maximum CCS Ratings, Absolute-Maximum Values:
Up to 500 MHz
DC Anode Voltage……………………….. 1800 volts DC Grid-No. 2 Voltage………………….. 400 volts DC Grid-No. 1 Voltage…………………. -100 volts DC Anode Current………………………. 250 mA DC Grid-No.1 Current…………………… 100 mA Grid-No. 2 Input………………………….. 5 watts Anode Dissipation………………………... 280 watts
Characteristics Range Values
Min. Max.
Heater Current11………………….. 1.15 1.45 A Direct Interelectrode Capacitances
Grid-No.1toplate2…………….. - 0.15 pF Grid-No. 1 to cathode2………… 14.6 18.0 pF Plate to cathode2………………. 0.004 0.016 pF Grid-No.1togrid-No.22……… 20.0 26.5 pF Grid-No.2toplate Grid-No. 2 to cathode2………… 2.1 3.3 pF
Cathode to heater2……………. 2.5 4.1 pF Grid-No. 1 Voltage Reverse Grid-No. 1 Current Grid-No. 2 Current Peak Emission Interelectrode Leakage Resistance14……………………… 50 - megohm Zero Bias Anode Current1115…… 1.0 1.8 A
1. Because the cathode is subjected to back bombardment
as the frequency is increased with resultant increase in temperature, the heater voltage should, for optimum life, be reduced to a value such that at the heater voltage obtained at minimum supply voltage conditions (all other voltages constant) the tube performance just starts to show some degradation; e.g., at 470 MHz heater volts =
12.5 (approx.)
2. Measured with special shield adapter.
3. See TP-105
4. For operation above 2200 anode volts, the tube shall see
an effective anode-supply impedance of no less than 750 ohms. A fault current limiting resistor of no less than 15 ohms is to be used between the output filter capacitance and the tube anode. The anode-supply-output-filter capacitance is to be no greater than 10 microfarads.
5. The maximum rating for a signal having a minimum
peak-to-average power ratio less than 2, such as is obtained in “Single-Tone” operation, is 300 mA. During
2
…………… 6.3 7.7 pF
11, 12
………….. -8 -19 volts
11, 12
11 ,12
1112
………….. -5 +6 mA
……………….. 13 - peak A
.- -25 mA
short periods of circuit adjustment under ‘Single-Tone” conditions, the average anode current may be as high as 450 mA.
6. The tube should see an effective anode supply impedance which limits the peak current through the tube under surge conditions to 15 amperes.
7. This value represents the approximate grid-No. 1 current obtained due to initial electron velocities and contact- potential effects when grid-No. 1 is driven to zero volts at maximum signal.
8. A fault current limiting resistor of no less than 320 ohms is to be used between the screen output filter capacitance and the tube screen. The screen supply output filter capacitance is to be no greater than 80 microfarads.
9. A fault current limiting resistor of no less than 20 ohms is to be used between the bias supply output filter capacitance and the tube grid-No. 1. The bias supply output filter capacitance is to be no greater than 150 microfarads.
10. The value of third order distortion product level shown may be improved by approximately 5dB by utilizing an unbypassed, noninductive 20-ohm resistor between the cathode and ground; a slight increase in drive power will be required.
11. With 13.5 volts ac or dc on heater.
12. With dc plate voltage at 700 volts, dc grid-No. 2 voltage of 250 volts, and dc grid-No. 1 voltage adjusted to give a dc anode current of 185 mA.
13. For conditions with grid-No. 1, grid No. 2, and anode tied together; and pulse voltage source connected between anode and cathode. Pulse duration is 2.5 microseconds and pulse repetition frequency is 60 pps. The voltage- pulse amplitude is 200 volts peak. After 1 minute at this value, the current-pulse amplitude will not be less than the value specified.
14. Under conditions with tube at 20º to 30 ºC for at least 30 minutes without any voltages applied to the tube. The minimum resistance between any two electrodes as measured with a 200-volt Meggertype ohmmeter having an internal impedance of 1 .0 megohm, will be no less than the value specified.
15. With dc anode voltage of 450 volts, dc grid-No. 2 voltage of 400 volts, dc grid-No. 1 voltage of -100 volts, grid drive voltage to zero. With pulse duration of 4500 to 5000 microseconds and pulse repetition frequency of 10 to 12 pps.
Operating Considerations for Type 8122/V1- Matched Pair
Follow all of the recommendations and instructions outlined by the equipment manufacturers with special emphasis on the following precautions:
1. Always allow at least three minutes for the tube heaters to warm up before any other voltages are applied or before any current is drawn.
2. During CW tune-up procedure, the total screen current
for both tubes should never exceed 15 milliamperes.
3. During CW tune-up procedure the total anode current for both tubes should never exceed 550 milliamperes.
4. In the SSB mode, the total anode current for both tubes should not exceed 400 milliamperes during voice peaks. A sustained tone like a whistle should not be permitted.
5. Check the socket wiring to assure that each of the three
pins provided for the cathode, grid and screen electrodes are interconnected rather than using one pin for each electrode. (See basing diagram of tube bulletin.)
6. Use only 8122/V1 for matched pair” performance.
If an unmatched pair is used in a parallel circuit not having individual bias adjustment for each tube, one tube will carry most of the load current and, consequently, will be operated out of ratings.
7. Never rap a tube or equipment. Each tube of the 8122/V1 set has closely spaced electrodes which control the tube’s electrical characteristics. Bumping or rapping the tubes or the equipment may change the spacings, thereby destroying the matched characteristics of the tubes.
8. The operating voltages applied to these devices presents an electrical shock hazard. The tubes and associated apparatus should be housed in a protective enclosure to keep all personnel from coming in contact with high voltage. The protective enclosure should be designed with interlocks to break the primary circuit of the high- voltage supplies, discharging high-voltage capacitors when any door or gate on the protective housing is opened, and should prevent the closing of the primary circuit until the door or gate is again closed.
9. DO NOT use the remaining tube of a matched pair with
any other remaining or new tube. The tubes will be unbalanced and will fail prematurely.
References
1. Application Guide for BURLE Power Tubes, TP-105.
2. Screen-Grid Current Loading and Bleeder
Considerations, TP-122
3. Application Guide for Forced Air Cooling of BURLE
Power Tubes TP-118
Figure1–TypicalCoolingRequirements
Figure 2 - Typical Constant-Current Characteristics For Grid-No. 2 Voltage = 400 Volts
Figure 3 - Typical Anode characteristics - For
Grid-No. 2 Voltage = 400 Volts
Figure 4 - Typical Characteristics - For
Grid-No. 2 Voltage = 400 Volts
Figure 5 - Typical constant-current characteristics For Grid-No. 2 Voltage = 250 Volts
Note 1: Keep all stippled regions clear. Do not allow contacts or circuit
components to protrude into these annular volumes.
Note 2: The diameters of the radiator, grid-No. 2 terminal contact
surface, and pin circle to be concentric within the following values of maximum full indicator reading:
Radiator to Grid-No. 2 Terminal Contact Surface……………………… 0.030” max. Radiator to Pin Circle…………………………… 0.040” max. Grid-No. 2 Terminal Contact Surface to Pin Circle…………………………… 0.030” max.
Note 3: The full indicator reading is the maximum deviation in radial
position of a surface when the tube is completely rotated about the center of the reference surface. It is a measure of the total effect of run-out and ellipticity.
Figure 6 - Dimensional Outline
* This dimension around the periphery of any individual pin may vary within the limits shown.
Figure 7 - Base Drawing Large-Wafer Elevenar 11-Pin With Ring JEDEC No. E11-81
Pin1: Cathode Pin 9: Cathode Pin2: Grid-No.2 Pin 10: Grid-No.2 Pin3: Grid-No.1 Pin 11: Grid-No.1 Pin4: Cathode Cap: Anode Terminal Pin5: Heater Radiator: Anode Terminal Pin6: Heater Ring: Grid-No. 2 Terminal Contact Pin7: Grid-No.2 Surface (For use at higher frequen- Pin8: Grid-No.1 cies)
Figure 8 - Basing Diagram - Bottom View
Figure 9 - Gauge Drawing JEDEC No. GE11-1
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