Jonsered GT2125L User Manual

Operator´s manual (EPA)

Please read these instructions carefully and make sure you understand them before using the machine.
Symbols

SYMBOL EXPLANATION

WARNING! Clearing saws, brushcutters and trimmers can be dangerous! Careless or incorrect use can result in serious or fatal injury to the operator or others.
Always wear approved protective gloves.
Use anti-slip and stable boots.
max
10000 rpm
Read through the Operator‘s Manual carefully and understand the content before using the machine.
Always use
• A protective helmet where there is a risk of falling objects
• Ear protection
• Approved eye protection
Max. speed of output axle, rpm
This product is in accordance with applicable CE directives.
Beware of thrown objects and ricochets.
Only use non-metallic, flexible cutting elements, that is trimmer head with trimmer cord.
Only intended for the trimmer head.
Other symbols/decals on the machine refer to special certification requirements for certain markets.
Checks and/or maintenance should be carried out with the engine switched off, with the stop switch in the STOP position.
Always wear approved protective gloves.
15 m
50FT
15 m
50FT
The operator of the machine shall ensure, while working, that no persons or animals come closer than 15 metres.
Blade can thrust violently when coming in contact with any object. Blade thrust can cause amputation of arms or legs. Keep people and animals 50 feet away. Never use blades unless recommended handlebar, shoulder strap, attaching hardware and blade deflector are installed.
Arrows which show limits for handle mounting.
Regular cleaning required.
Ocular control.
Approved eye protection must always be used.
2 – English

CONTENTS

Jonsered has a policy of continuous product development and therefore reserves the right to modify the design and appearance of products without prior notice.
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any nonroad engine repair establishment or individual.
WARNING!
!
The Emissions Compliance Period referred to on the Emissions Compliance label indicates the number of operating hours for which the engine has been shown to meet Federal emission requirements. Category C = 50 hours, B = 125 hours, and A = 300 hours.
Under no circumstances may the design of the machine be modified without the permission of the manufacturer. Always use genuine accessories. Non-authorized modifications and/or accessories can result in serious personal injury or the death of the operator or others.
Your warranty does not cover damage or liability caused by the use of non­authorized accessories or replacement parts.
List of contents
SYMBOL EXPLANATION
Symbols ............................................................................... 2
CONTENTS
List of contents .................................................................... 3
SAFETY INSTRUCTIONS
Personal protective equipment ............................................. 4
The machine‘s safety equipment .......................................... 4
Control, maintenance and service of the machine‘s safety
equipment...................................................................... 6
Cutting equipment .............................................................. 7
General safety instructions ................................................... 8
General working instructions............................................... 9
Basic working techniques..................................................... 9
WHAT IS WHAT?
What is what on the trimmer?............................................ 11
ASSEMBLY
Assembling the loop handlebar (GT2125L)....................... 12
Assembling the loop handlebar (GR2126L)....................... 12
Assembly of the trimmer head ........................................... 12
Assembling the spray guard and trimmer head Auto32
(GR2126L) .................................................................. 13
Assembling other guards and cutting equipment
(GR2126L) .................................................................. 13
Fitting the spray guard and trimmer head (GT2125L)....... 13
FUEL HANDLING
Fuel mixture ...................................................................... 14
Fuelling.............................................................................. 14
START AND STOP
Control before starting....................................................... 15
Start and stop..................................................................... 15
MAINTENANCE
Carburettor........................................................................ 16
Muffler .............................................................................. 18
Cooling system .................................................................. 18
Spark plug.......................................................................... 18
Air filter............................................................................. 19
Angle gear.......................................................................... 19
Maintenance schedule........................................................ 19
TECHNICAL DATA
GT2125L .......................................................................... 20
GR2126L .......................................................................... 20
EMISSION CONTROL WARRANTY STATEMENT
Your warranty rights and obligations.................................. 21
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SAFETY INSTRUCTIONS

Personal protective equipment
MPORTANT INFORMATION
A clearing saw, brushcutter or trimmer used incorrectly or carelessly can become a dangerous tool, that can cause serious or fatal injury to the operator or others. It is extremely important that you read and understand the content of this manual.
When using a trimmer, personal protective equipment approved by the appropriate authorities must be used. Personal protective equipment does not eliminate the risk of accidents, however, it can reduce the effects of an injury in the event of an accident. Ask your dealer for help when choosing protective equipment.
WARNING!
!
GLOVES Gloves should be worn when necessary, e.g., when assembling cutting equipment.
EAR PROTECTION Ear protection offering sufficient dampening effect should be used.
EYE PROTECTION Blows from branches or objects thrown by the rotating cutting equipment can damage the eyes.
BOOTS Use anti-slip and stable boots.
CLOTHING Wear clothes made of a strong fabric and avoid loose clothing that can catch on shrubs and branches. Always wear heavy, long pants. Do not wear jewelry, short pants, sandals or go barefoot. Secure hair so it is above shoulder level.
FIRST AID KIT A first aid kit should be carried by operators of clearing saws, brushcutters or trimmers.
Remove your hearing protection as soon as you stop the engine, so that you can hear any noises or warning signals.
The machines safety equipment
This section describes the machines safety equipment, its function and how checks and maintenance are carried out to ensure that it operates correctly. (See the chapter “What is what“ to locate where this equipment is positioned on your machine.)
WARNING!
!
Never use a machine with defective safety equipment. Follow the control, maintenance and service instructions described in this section.
1. Throttle trigger lock
The throttle trigger lock is designed to prevent the throttle from accidentally being engaged. When the trigger lock (A) is pressed into the handle (= when you hold the handle) the throttle (B) is released. When the grip on the handle is released the throttle and the throttle trigger lock return to their original positions. This takes place via two independent return spring systems. This means that the throttle is automatically locked in its “idling“ position.
A
B
A
B
2. Stop switch
The stop switch should be used to stop the engine.
"
3. Cutting attachment guard
This guard is intended to prevent objects from being thrown towards the operator and to protect the operator from unintentionel contact with the cutting attachment.
WARNING! Under no circumstances may the cutting
!
equipment be used without an approved guard fitted. See the chapter
data
. If the wrong guard or a defective guard is fitted this can cause serious personal injury.
Technical
4 – English
SAFETY INSTRUCTIONS
4. Vibration damping system
Your machine is equipped with a vibration damping system, which is designed to give as vibration-free and comfortable use as possible.
Use of incorrectly wound cord or incorrect cutting equipment increases the level of vibration.
The machine’s vibration damping system reduces the transfer of vibrations between the engine unit/ cutting equipment and the machine’s handle unit.
5. Muffler
The muffler is designed to give the lowest possible noise level and to direct the engine‘s exhaust fumes away from the operator. Muffler fitted with catalytic converter is also designed to reduce harmful exhaust components. In countries that have a warm and dry climate the risk of fire is obvious. We have therefore fitted certain mufflers with a spark arrest screen. Make sure that your muffler is fitted with this kind of screen. It is extremely important that the instructions for checking, maintaining and servicing the muffler are followed. (see the section Control, maintenance
and service of the machine‘s safety equipment“).
!
WARNING! Over exposure to vibrations can result in blood-vessel or nerve injury to persons suffering with blood circulation problems. Seek medical attention if you experience physical symptoms that can be related to over exposure to vibrations. Examples of such symptoms are “numbness“, lack of feeling, “tickling“, “pricking“, “pain“ lack of or a reduction in normal strength, changes in the colour of the skin or its surfaces. These symptoms normally appear in the fingers, hands or wrists.
WARNING!
!
!
Mufflers fitted with catalytic converters become extremely hot during use and after stopping. This also applies at idling speeds. Contact can result in burns to the skin. Be observant to the risk of fire!
WARNING! Bear in mind that exhaust fumes:
contain carbon monoxide, which can cause carbon monoxide poisoning. Therefore never start or run the machine indoors.
are hot and can contain sparks that can cause fires. Never start the machine indoors or close to inflammable material.
6. Cutting equipment
The trimmer head is intended for trimming grass.
7. Locking nut
A locking nut is used to secure some types of cutting equipment on the output shaft.
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SAFETY INSTRUCTIONS
Control, maintenance and service of the machines safety equipment
IMPORTANT INFORMATION
All service and repairs to the machine require special training.
This applies especially to the machines safety equipment. If the machine does not meet any of the controls listed below you should contact your service workshop.
The purchase of one of our products guarantees that professional repair and servicing will be carried out on it. If the point of purchase is not one of our servicing deal ers, please ask for details of the closest service workshop.
1. Throttle trigger lock
Check that the throttle is locked in the “idling position when the throttle trigger lock is in its original position.
Press in the throttle trigger lock and make sure it returns to its original position when released.
3. Cutting attachment guard
Ensure that the spray guard is undamaged and is not cracked.
Replace the guard if it has been exposed to impact or is cracked.
Always use the prescribed blade an guard combination, see chapter "Technical data".
4. Vibration damping system
Check the vibration damping element regularly for material cracks and distortion.
Check that the vibration damping element is undamaged and securely attached.
Ensure that the throttle and throttle trigger lock move easily and that their return spring systems function.
See section "Start". Start the machine and apply full throttle. Release the throttle and check that the cutting equipment stops and remains at a standstill. If the cutting equipment rotates with the throttle in the idling position then the carburettors idling setting must be checked. See chapter
Maintenance“.
2. Stop switch
Start the engine and make sure that the engine stops when the stop switch is moved to the stop position.
#
5. Muffler
1.Never use a machine that has a defective muffler.
2.Check regularly that the muffler is secure.
3.If your muffler is fitted with a spark arrest screen then it should be cleaned regularly. A blocked screen leads to the engine overheating with serious damage as a result. Never use a muffler with a defective spark arrest screen.
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SAFETY INSTRUCTIONS
6. Cutting equipment
The section describes how through correct maintenance and through using the right type of cutting equipment you can:
Obtain maximum clearing capacity.
Increase the service life of the cutting equipment.
Two basic rules:
1)Only use the cutting and guard equipment we recommend! See chapter Technical
data“.
2)Check the cutting equipment with regard to damage and crack formation. Damaged cutting equipment should always be replaced.
7. Locking nut
Cutting equipment
IMPORTANT INFORMATION The section describes how through correct maintenance and through using the right type of cutting equipment you can obtain maximum clearing capacity and increase the service life of the cutting equipment.
Only use the cutting and guard equipment we recommend! See chapter “Technical data“.
Trimmer head
Only use a trimmer head and trimmer cord that is recommended. These have been tested by the manufacturer to suit a particular engine size. This is especially important when a fully automatic trimmer head is used. Only use the cutting equipment we recommend! See chapter
Technical data“.
Protect your hand from injury when assembling, use the blade guard as protection when tightening with a socket spanner. Tighten the nut by turning against the direction of rotation. Loosen the nut by turning in the direction of rotation. (NOTE! the nut has a left-hand thread).
Tighten the nut using a socket spanner, 35 - 50 Nm (3.5 - 5 kpm).
NOTE!
The locking nuts nylon lock must not be so worn that it can be turned by hand. The lock shall hold at least 1.5 Nm. The nut should be replaced after it has been put on approx. 10 times.
WARNING!
!
Never use a machine with defective safety equipment. The safety equipment should be maintained as described in this section. If your machine does not meet any of these controls you should contact your service workshop.
Generally smaller machines require a small trimmer head and vice versa. This is because when clearing using a cord the engine must throw out the cord radially from the trimmer head and also meet resistance from the grass being cleared.
The length of the cord is also important. A longer cord requires greater engine power than a shorter cord of the same diameter.
Make sure the knife positioned on the trimmer guard is intact. This is used to cut the cord to the correct length.
To increase the life of the cord it can be soaked in water for a few days. This will make the line tougher and it will keep longer.
IMPORTANT INFORMATION
Always ensure the trimmer cord is wound tightly and evenly around the drum, otherwise harmful vibrations will occur.
WARNING!
!
Always stop the engine before starting work on any part of the cutting equipment. This continues to rotate even after the throttle has been released. Ensure that the cutting equipment has stopped completely and remove the cable from the spark plug before you start to work on it.
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SAFETY INSTRUCTIONS
General safety instructions
IMPORTANT INFORMATION
The machine is only designed for trimming grass.
The only accessories to be used with the engine
unit as a drive source are the cutting units we recommend in the chapter
Never use the machine if you are tired, if you have consumed alcohol, or if you are taking medicines that can affect your sight, your judgement or the control of your body.
Use personal protective equipment. See the section
Never use a machine that has been modified so that it no longer corresponds with the original design.
Never use a machine that is faulty. Follow the maintenance, control and service instructions in this Operators Manual. Some maintenance and service actions should be carried out by trained and qualified specialists. See the chapter
Maintenance
All covers and guards must be fitted before
starting the machine. Check that the spark plug cap and HT lead are not damaged, otherwise you could get an electric shock.
The machine operator shall ensure, while working, that no persons or animals come closer than 15 metres (50 feet). When several operators are working in the same area the safety distance should be at least double tree length, however, at least 15 metres (50 feet).
!
Personal protective equipment.
.
WARNING! Faulty cutting equipment increases the risk of accidents.
Technical data
Fuel safety
Always use a fuel container with an anti-spill valve.
.
Never fill the machine while the engine is running. Always stop the engine and let it cool for a few minutes before refuelling.
Provide good ventilation when filling or mixing fuel (petrol and 2-stroke oil).
Move the machine at least 3 m from the filling position before starting.
Never start the machine:
a)If you have spilt fuel on it.
Wipe up all spillage.
b)If you have spilt fuel on
yourself or your clothes. Change your clothes.
c)If there is a fuel leak.
Make regular checks for leakage from the fuel cap and the fuel supply pipes.
Min. 3 m (10 ft)
Start
WARNING!
!
The complete clutch cover with shaft must be fitted before the machine is started, otherwise the clutch can become loose and cause personal injury.
Never start the machine indoors. Bear in mind the dangers of inhaling the engines exhaust fumes.
Observe your surroundings and make sure that there is no risk of people or animals coming into contact with the cutting equipment.
Place the machine on the ground, ensure the cutting equipment runs free of twigs and stones. Push the machine body towards the ground using your left hand. (NOTE! Not with your foot). Grip the starter handle with your right hand and pull the startercord.
When the engine is started with the choke in either the choke or start throttle positions the cutting equipment starts to rotate immediately.
Transport and storage
Store and transport the machine and fuel so that any leakage or fumes do not risk coming into contact with sparks or naked flames. For example, electric machines, electric motors, electrical switches/power switches, heaters or the like.
When storing and transporting fuel approved containers intended for this purpose must be used.
When storing the machine for long periods the fuel tank must be emptied. Contact your local petrol station to find out how to dispose of excess fuel.
WARNING!
!
Exercise great care when handling fuel. Bear in mind the risk of fire, explosions and inhaling fumes.
8 – English
SAFETY INSTRUCTIONS
General working instructions
IMPORTANT INFORMATION
This section takes up the basic safety precautions for working with the trimmer.
If you encounter a situation where you are uncertain how to proceed you should ask an expert. Contact your dealer or your service workshop.
Avoid all usage which you consider to be beyond your capability.
Basic safety precautions
1.Observe your surroundings:
To ensure that people, animals or other things cannot affect your control of the machine.
To ensure that the above mentioned do not come into contact with the cutting equipment or objects that can be thrown by the cutting equipment.
NOTE! Never use a machine without the possibility of calling for help in the event of an accident.
2. Avoid usage in unfavourable weather conditions. For example, thick fog, heavy rain, strong winds or extreme cold, etc. To work in bad weather conditions is tiring and can create dangerous circumstances, e.g. slippery surfaces.
3. Make sure you can walk and stand safely. Look out for any obstacles with unexpected movement (roots, stones, branches, pits, ditches, etc.). Take great care when working on sloping ground.
Basic working techniques
Always drop to idling speed after each working operation. Longer periods running at full throttle without loading the engine (that is without resistance, which the engine feels from the cutting equipment when trimming) can lead to serious engine damage.
WARNING!
!
Grass trimming using the trimmer head and plastic knifes
Hold the trimmer head just above the ground at an angle. It is the end of the cord that carries out the work. Let the cord work at its own pace. Do not press the cord into the area to be cut.
The cord can easily remove grass and weeds up against walls, fences, trees and borders, however, it can also damage sensitive bark on trees and bushes and damage fence posts.
Reduce the risk of damaging plants by shortening the cord to 10­12 cm and reducing the engine speed.
Sometimes branches, grass or wood can get caught between the guard and cutting equipment. Always stop the engine when cleaning.
4. The engine should be switched off before moving. When moving over longer distances and transporting the transport guard should be used.
5. Never put the machine down with the engine running unless you have good sight of it.
6. Do not over-reach
7. Keep Cutting attachment below waist level.
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