Jonsered GRASS CATCHER LTB 48 A User Manual

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O WNER’S MANUAL Model No. LTB48A 48 Inch Mower Grass Catcher
Assembly
Operation
Customer Responsibilities
Service and Adjustments
Repair Parts
532178478 03.27.01 rad
Printed in U.S.A.
Page 2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Follow the manufacturers recommendations for wheel weights or counterweights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly the slope.
Tall grass can hide obstacles.
slow
and
gradual
straight
. Do not
down
DO NOT:
Do not
slowly and gradually downhill, if possible.
Do not
mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
sliding.
Do not
ground.
Do not
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and
children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
turn on slopes unless necessary, and then, turn
mow near drop-offs, ditches, or embankments. The
mow on wet grass. Reduced traction could cause
try to stabilize the machine by putting your foot on the
use grass catcher on steep slopes.
Never
assume that children will remain
down
for small
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an open flame, such as a water heater.
2
Page 3
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Look for this symbol to point out impor­tant safety precautions. It means CAU­TION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufactu­rer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to give
you the best possible dependability and performance. Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/
department. They have competent, well trained technicians and the proper tools to service or repair this unit. Please read and retain this manual. The instructions will enable you to assemble and maintain your Grass Catcher properly.
Always observe the "SAFETY RULES".
NOTE: To make debris disposal easier 30 gallon plastic trash bags may be inserted in plastic grass containers. To order, see repair parts section of this manual.

TABLE OF CONTENTS

SAFETY RULES ........................................................ 2- 3
CARTON CONTENTS.................................................... 4
ASSEMBLY................................................................ 5-7
OPERATION.................................................................. 8
CUSTOMER RESPONSIBILITIES ................................ 9
STORAGE ..................................................................... 9
REPAIR PARTS ......................................................10 -11
3
Page 4

KNOW YOUR GRASS CATCHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing. We recommend a wide vision safety mask for over the spectacles or standard safety glasses.
UNPACKING INSTRUCTIONS
Remove all parts and packing materials from carton.
Check carton contents against list. Be sure all parts are
there.
CARTON CONTENTS:
(3) Container Tops (3) Container Bottoms (1) Upper Chute (1) Lower Chute
(1) Support Assembly (1) Cover Assembly (2) Shoulder Bolts
PARTS IDENTIFICATION
COVER ASSEMBLY
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TOOLS REQUIRED FOR ASSEMBLY
(1) 9/16" Wrench
SHOULDER
SUPPORT ASSEMBLY
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DUMP BAG INDICATOR
CHUTE LATCH
GRASS
UPPER CHUTE
CATCHER CONTAINERS
LOWER CHUTE
LOWER CHUTE ATTACHING STRAPS
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the tractor,
in the operator's position.
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:
Depress clutch/brake pedal fully and set parking brake.
Place gearshift/motion control lever in "NEUTRAL" position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key "OFF" and remove key.
Make sure the blade and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
4
Page 5

ASSEMBLY

BAGGER SUPPORT ASSEMBLY
1
Remove and discard the upper bolt on both sides of the
Remove retainer spring from lower pin on support
Align support assembly pin with hole in drawbar and
Be sure support assembly is seated properly and secure
(See Figs. 1A & 1B)
drawbar. Using the same holes, install the shoulder bolts supplied and tighten securely.
REMOVE AND DISCARD UPPER BOLTS AND INSTALL SHOULDER BOLTS SUPPLIED
DRAWBAR
FIG. 1A
assembly. hang assembly over the shoulder bolts. with retainer spring.
MOUNTING COVER ASSEMBLY TO
2
NOTE: For ease of assembly, you may wish to obtain the
assistance of another person for mounting coverassembly to tractor.
Position cover assembly on ground behind tractor as
Lift and rotate cover to align cover brackets with support
Slide cover assembly down onto the support tubes.
COVER ASSEMBLY
SUPPORT ASSEMBLY (See Fig. 2)
shown. assembly tubes.
SUPPORT ASSEMBLY
SUPPORT ASSEMBLY
RETAINER SPRING
SHOULDER BOLTS
PIN
FIG. 1B
5
FIG. 2
Page 6
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ASSEMBLY
CONTAINER ASSEMBLY (See Fig. 3)
3
Place bottom half inside of top half, as shown.
Place one foot inside bottom half and lift top half to meet
bottom half.
Press halves tightly together while lifting top to lock into place as shown.
IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET.
Repeat for other containers.
CONTAINER BOTTOM HALF
CONTAINER TOP HALF
CONTAINER BOTTOM HALF
CONTAINER MOUNTING (See Fig. 4)
4
Install one container to left side first with warning to outside of unit. Install another container to center position and one in right position.
NOTE: Right container should always overlap left container at center supports.
Close cover and lock latch handles over center support tubes.
COVER LATCH HANDLES
CONTAINER WARNING
CENTER SUPPORT TUBES
PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF
LOCKING TAB
ASSEMBLY CHECK: Squeeze sides of lower half of con­tainer and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above.
hen
nstalled.Container is
ent container.
ended replacem
m
er unless container is properlyis
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ow
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aged. Use only a recom
o not operate m
D subject to wear and detierioration. Check bag frequently. Replace w cracked or dam
CONTAINER WARNING
CONTAINER HANDLE
WARNING
Do not operate mower unless container is properly installed. Container is subject to wear and deterioration, check bag frequently, replace when cracked or damaged. Use only a recommended replacement container.
FIG. 4
FIG. 3
6
Page 7
ASSEMBLY
LOWER CHUTE (See Fig. 5)
5
Raise and hold deflector shield in upright position.
Place slot in lower chute over tab on mower deck and
position lower chute over deck opening as shown.
Hook rear latch into flange hole on back of mower deck.
Hook front latch into tab hole on front of mower deck.
CAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching lower chute and allow it to rest on chute while in operation.
DEFLECTOR SHIELD
OPTIONAL FRONT GAUGE WHEEL
TAB
UPPER CHUTE (See Figs. 6A & 6B)
6
Lower mower deck to its lowest cutting position.
Assemble upper chute by inserting curved end into hole
in back of cover.
NOTE: Handle carefully so as not to damage dump bag indicator.
Push in and turn upper chute until it is in line with lower chute.
Align the bosses on lower chute with alignment slots on upper chute and slide together.
Secure with rubber latch by hooking hole in latch over latch pin.
DUMP BAG UPPER CHUTE
COVER
INDICATOR
HANDLE
LOWER CHUTE
FIG. 5
REAR LATCH
FIG. 6A
ALIGNMENT SLOT
LATCH PIN
RUBBER LATCH
FRONT LATCH
BOSSES
FIG. 6B
LEVEL MOWER DECK
7
Be sure deck is properly leveled for best mower perfor­mance. See your tractors owner's manual for instruc­tions
7
Page 8

OPERATION

TIPS FOR IMPROVED BAGGING OPERATION:
Follow the mower operation instructions in your tractor owner's manual.
When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher.
Always run throttle at full speed when bagging.
Select a gear low enough to give good mower cutting
performance, good quality cut and good bagging perfor­mance.
NOTE: It may be necessary to overlap width of cut to suit your conditions.
If grass is extremely tall, it should be mowed twice. The first time relatively high, the second time to desired height.
Use left hand side of mower for trimming.
Plastic trash bags can be inserted inside grass catcher
containers for ease of debris disposal. To remove the plastic trash bags when full:
a. Raise seat. Unlatch and raise cover. b. Remove one container at a time by grasping contai-
ner handles and pulling toward the rear, off of the tube rails.
c. With the container resting on the ground, close and
secure the top of the plastic lawn bag.
d. Tip the container on its side and slide the filled bag
from the container.
e. Install a new plastic lawn bag with the edges of the
bag draped over upper lip of the Container (for replacement bags refer to REPLACEMENT
PARTS). f. Repeat for other containers. g. Reinstall containers making sure right container
overlaps left container at center supports. h. Close cover and secure latches over center support
tubes.
Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the flow path causing clogging.
Your bagger is equipped with a dump bag indicator. As the bags become full, the flow indicating ball will drop down in its slot, indicating that the bags are full or the chutes have become clogged. Care should be taken not to damage the parts and that the ball moves freely at the beginning of each use.
If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full.
a. Disengage blades, shift into neutral, engage the
parking brake and stop the engine.
- Raise seat. Unlatch and raise cover.
- Slide out containers and dispose of clippings .
- Replace containers, close cover, and latch.
b. Unlatch chutes and check for clogging
- Remove all debris in chutes.
- Reassemble and latch chutes
c. Check to insure dump bag indicator has not become
clogged.
- The air passage hole must be clear of debris. Gently insert a small twig or wire into passage­way to clear.
CAUTION
Do not operate mower with grass catcher partially installed.
Disengage blades and stop engine before leaving tractor seat to empty containers, unclog­ging chutes, etc.
Close cover before starting.
Disengage mower when crossing driveways or gravel surfaces and other areas where thrown objects could be a hazard.
Do not attempt to vacuum up cans or other potentially hazardous projectiles.
8
Page 9

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS
Always observe safety rules when performing any mainte­nance.
Before each use check for loose fasteners.
Clean unit thoroughly after each use.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged blades.
See BLADE CARE instructions in your tractor owner's manual.
CAUTION: BEFORE PERFORMING ANY MAINTENANCE, SERVICE OR ADJUST­MENTS:
Depress clutch brake pedal fully and set parking brake.
Place gearshift/motion control lever in "NEUTRAL" position.
Place clutch control in "DISENGAGED" position.
Turn ignition key to "OFF" position.
Make sure blades and all moving parts have completely stopped.
Disconnect spark plug wire(s) from spark plug(s) and place wire where it cannot come in contact with plug.
STORAGE
When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.
CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous combustion which could develop into a fire.
CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
9
Page 10
REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER LTB48A / RAMASSE-HERBE - NO. DE MODÈLE LTB48A
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Page 11
REPAIR PARTS/PIÈCES DE RECHANGE
GRASS CATCHER - MODEL NUMBER LTB48A / RAMASSE-HERBE - NO. DE MODÈLE LTB48A
KEY PART DESCRIPTION NO. NO.
2 532069180 Nut, Crownlock #10-24 Écrou auto-serrant #10-24 3 532127533 Screen, Cover Écran de couvercle 4 532134678 Cover Couvercle 5 532176741 Chute, Upper Glissière supérieure 6 818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2 7 532140572 Dump Bag Indicator Indicateur de sac plein 8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8
9 819061216 Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja. 10 532007206 Spacer, Split Entretoise fendue 11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24
11
12 810071000 Washer, lock Rondelle frein 13 532109808 Latch, Chute Loquet de glissière 14 532125004 Nut, Weld Axe de loquet 15 532130760 Latch, Hook Crochet de loquet 16 532130759 Rubber, Latch Loquet de caoutchoc 18 532174345 Chute, Lower Glissière inférieure 20 871161010 Screw #10-24 x 5/8 Vis #10-24 x 5/8 21 532132796 Spring, Cover L.H. (black) Ressort de couvercle C.G. 22 532140809 Spacer, Cover Entretoise de couvercle 23 532132983 Spring, Cover R.H. (gray) Ressort de couvercle C.D.
KEY PART DESCRIPTION
NO. NO.
26 532124670 Spring, Retainer Ressort de retenue 28 532176996 Support Assembly Ensemble du support 29 532176997 Shoulder Bolt,Self Tapping Boulon autotaraudeuse 30 532165898 Spring, Retainer Ressort de retenue 31 532174083 Plug, Tubing End Capuchon dextrémité de
tuyau 32 532176990 Bagger, Frame Cadre de ramasse-herbe 33 532128600 Pin, Hinge Goupille de charnière 34 532127534 Gasket, Cover Garniture de couvercle 35 532129585 Container, Top Bac à gazon supérieur 36 532129586 Container, Bottom Bac à gazon inférieur 37 532134637 Seal, Cover Sceau de couvercle 38 532130895 Latch Handle, Cover Poignée de loquet de couvercle 39 532155857 Strip, Reinforcement Bande 40 871141008 Screw #10-24 x 1/2 Vis #10-24 x 1/2
- - 532104419 Bag, 3.0 mil. 30 Gallon Sac-poubelle; 3,0 mil. 30 gallon Trash (not included (N’y pas compris avec le with bagger) ramasse-herbe)
- - 532178478 Owner's Manual Manuel de propriétaire
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