Jonsered GRASS CATCHER CG 46 A User Manual

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OWNER’S MANUAL
Model No. CG46A

46 Inch Mower
Grass Catcher

• Assembly

• Operation

• Customer Responsibilities

• Service and Adjustments

• Repair Parts

532151673 06.28.99 REV. 2 MH

1

Printed in U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual
and on the machine before starting.

• Only allow responsible adults, who are familiar with the
instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which
could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging
chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of
alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into
a trailer or truck.

II . SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover
accidents, which can result in severe injury or death. All slopes
require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel
weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.

• Keep all movement on the slopes
make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly
slope.

DO NOT:

•

Do not

turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

•

Do not

mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.

•

Do not

mow on wet grass. Reduced traction could cause

sliding.

•

Do not

try to stabilize the machine by putting your foot on the

ground.

•

Do not

use grass catcher on steep slopes.

Tall grass can hide obstacles.

slow

and

gradual

. Do not

straight

down the

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine
and the mowing activity.
where you last saw them.

• Keep children out of the mowing area and under the
watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and

children.

• Never carry children. They may fall off and be seriously
injured or interfere with the safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

Never

assume that children will remain

down

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not
smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition.

• Never tamper with safety devices. Check their proper
operation regularly.

• Keep machine free of grass, leaves, or other debris build­up. Clean oil or fuel spillage. Allow machine to cool before
storing.

• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage,

and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer's recommended parts, when
necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as
required.

Look for this symbol to point out important
safety precautions. It means CAUTION!!!
BECOME ALERT!!! YOUR SAFETY IS IN­VOLVED.

CAUTION: Always disconnect spark plug
wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.

2

for small

CONGRATULATIONS on your purchase of a Grass Catcher. It has been designed, engineered and
manufactured to give you the best possible dependability and performance.

Should you experience any problems you cannot easily remedy, please contact your nearest autho­rized service center. They have competent, well trained technicians and the proper tools to service
or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your
Grass Catcher properly. Always observe the "SAFETY RULES".

NOTE: To make debris disposal easier 30 gallon plastic trash bags may be inserted in plastic grass
containers. To order, see repair parts section of this manual.

TABLE OF CONTENTS

SAFETY RULES............................................................ 2

BAG OF PARTS ......................................................... 4-5

ASSEMBLY............................................................6-10

OPERATION................................................................ 11

CUSTOMER RESPONSIBILITIES............................... 12

STORAGE ................................................................... 12

REPAIR PARTS .................................... center of manual

3

Know Your Grass Catcher

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCHER.
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the
operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury
to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe
eye damage. Always wear safety glasses or eye shields before starting your tractor and while mowing.
We recommend a wide vision safety mask for over the spectacles or standard safety glasses.

UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Fold flaps to inside of carton and turn carton upsidedown

on floor of work area. To protect grass catcher cover
during assembly place cover upsidedown on overturned
carton.

• Check carton contents against list. Be sure all parts are
there.

CARTON CONTENTS:

(3) Container Tops
(3) Container Bottoms
(1) Upper Chute
(1) Lower Chute
(1) Support Post
(1) Mounting Bracket

(1) Mounting Support Plate
(1) Cover Assembly
(1) Cover Seal
(1) Bag of Parts
(1) Owner's Manual

NOTE: For ease of assembly, aside of your work area, lay out all hardware in the following groups.
Each step of the assembly instructions will identify the group needed for that step.

BAG OF PARTS CONTENTS

ASSEMBLY

LOCATION

GROUP "A"

REAR

MOUNTING

BRACKET

AND

SUPPORT

PLATE

TO

DRAW BAR

HARDWARE SHOWN ACTUAL SIZE

(6) Bolt 7/16 - 14 x 3/4 Self Tapping

SUPPORT

POSTS

TO

COVER

ASSEMBLY

GROUP "B"

(2) Bolt 5/16 - 18 x 3/4

(2) Bolt 5/16 - 18 x 2-1/4

(4) Locknut 5/16-18

4

BAG OF PARTS CONTENTS (continued)

GROUP "C"

SUPPORT

POSTS

TO

MOUNTING

BRACKET

LOWER

CHUTE

ASSEMBLY

TO

MOWER

DECK

(2) Retainer Spring

GROUP "D"

(2) Support Clevis Pin

(4) Tubing End Caps

(2) Latch Hook Assembly

CHUTE
LATCH

ASSEMBLY

to
UPPER
CHUTE

CHUTE
LATCH

ASSEMBLY

to

LOWER

CHUTE

(2) Screw #10 x 5/8

GROUP "E"

(1) Screw #10 x 1-1/8

GROUP "F "

(1) Screw #10 x 5/8

(2) Washer, Lock #10

(2) Washer 3/16 x 3/4 x 16 Ga. (1) Nut, Acorn #10

(1) Rubber Latch

(1) Washer, Lock #10

(2) Washer 3/16 x 3/4 x 16 Ga.

(1) Spacer, Split #10

(1) Washer 3/16 x 3/4 x 16 Ga.

(2) Nut, Weld #10

(1) Nut, Weld #10

5