John Deere ET-3406-J OPERATOR’S MANUAL

ET -3406-J CORDLESS CIRCULAR SA W
CAUTION
RISK OF INJURY!
THIS MANUAL IS AN IMPORTANT PART OF THE CORDLESS CIRCULAR SAW
AND SHOULD REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT.
Cordless Circular Saw Operator's Manual 1
READ MANUAL BEFORE OPERATING!
Introduction
Congratulations on the purchase of your new Cordless Circular Saw! You can be assured your cordless circular saw was constructed and designed with quality and performance in mind. Each component has been rigorously tested to ensure the highest level of acceptance.
This operator's manual was compiled for your benefit. By reading and following the simple safety, installation, operation, maintenance and troubleshooting steps described in this manual, you will receive years of trouble-free operation from your new tool. The contents of this manual are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice.
Once the unit has been removed from the box, immediately write in the serial number of your unit in the space provided below.
SERIAL NUMBER_________________________________
Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim with the transportation company immediately. Be sure that all damaged parts are replaced and that the mechanical problems are corrected prior to operation of the unit. If you require service, contact your Customer Service.
Mi-T-M® Corporation, 8650 Enterprise Drive, Peosta, IA 52068
1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235
Monday - Friday 8:00 a.m. - 5:00 p.m. CST
Please have the following information available for all service calls:
1. Model Number
2. Serial Number
3. Date and Place of Purchase
WARNING
WEAR RESPIRAT ORY PROTECTION
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-base paints,
Crystalline Silica from bricks, cement and other masonry products, and
Arsenic and Chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Content
SAFETY .................................................................................................................. 4-13
FUNCTIONAL DESCRIPTION............................................................................... 14
ASSEMBLY ............................................................................................................ 15-17
OPERATION........................................................................................................... 18-23
MAINTENANCE AND INSPECTION ..................................................................... 23-24
NOTES ................................................................................................................... 25
GENERAL SAFETY RULES.................................................................. 4-13
MODEL................................................................................................... 14
NAME OF PARTS.................................................................................. 14
SPECIFICATIONS ................................................................................. 14
REMOVAL AND INSTALLATION METHOD OF BATTERY ................. 15
CHARGING METHOD ........................................................................... 15-17
APPLICATIONS ..................................................................................... 18
PRE-OPERATION ................................................................................. 18-19
OPERATION .......................................................................................... 20-23
MAINTENANCE AND INSPECTION ..................................................... 23-24
SERVICE AND REPAIR ........................................................................ 24
STORAGE.............................................................................................. 24
STANDARD ACCESSORIES ................................................................ 24
Cordless Circular Saw Operator's Manual 3
Safety
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on your tool or in this manual, be alert to the potential for personal injury.
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A "DANGER, WARNING or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX." This box is used to designate and emphasize Safety Warnings that must be followed when operating this tool.
Accompanying the Safety Warnings are "signal words" which designate the degree or level of hazard seriousness. The "signal words" used in this manual are as follows:
DANGER: Indicates an imminently hazardous situation
which, if not avoided, WILL result in death or serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, COULD result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided MAY result in minor or moderate injury.
GENERAL SAFETY RULES
WARNING: Read and understand all
instructions. Failure to follow all instructions listed below, may result in electric shock, fire and/ or serious personal injury.
SAVE THESE INSTRUCTIONS
DANGER
DANGER: KEEP HANDS AWAY FROM CUTTING AREA Keep hand away from cutting area and blade. Keep your second hand on auxiliary handle or motor housing. If both hands are holding the saw, they cannot be cut by the blade.
Keep your body positioned to either side of the saw blade, but not in line with the saw blade. KICKBACK could cause the saw to jump backwards. (See KICKBACK)
Do not reach underneath the work. The guard can not protect you from the blade below the
work.
WARNING
WORK AREA Keep work area clean and well lit. Cluttered benches
and dark areas invite accidents.
Do not operate power tools in explosive atmo­spheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust of fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of
battery may create a risk of fire when used with another battery. Use battery operated tool only with specifically designed battery pack. Use of any other
batteries may create a risk of fire.
PERSONAL SAFETY Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A
moment of inattention while operating power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be
caught in moving parts. Avoid accidental starting. Be sure switch is off before plugged in. Carrying tools with your
finger on the switch or plugging in tools that have the switch on invites accidents. Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left
attached to a rotating part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance
enables better control of the tool in unexpected situations. Use safety equipment. Always wear protective glasses. Dust mask, nonskid safety shoes,
hard hat, or ear plugs must be used for appropriate conditions.
Cordless Circular Saw Operator's Manual 5
CAUTION
TOOL USE AND CARE Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of
control. Do not force tool. Use the correct tool for you application. The correct tool will do the job
better and safer at the rate for which it was designed. Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the
switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tools. Such preventive safety
measures reduce the risk of starting the tool accidentally. Store idle tools out of reach of children and other untrained persons. Tools are dangerous
in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection form one terminal to another. Shorting the battery terminals together may cause sparks, burns, or a
fire. Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with
sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment of binding of moving parts breakage of parts, and any other condition that may affect the tools operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model.
Accessories that my be suitable for one tool, may become hazardous when used on another tool.
SERVICE Tool service must be performed only by qualified repair personnel. Service or maintenance
performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow instructions in the maintenance section of this manual. Use of unauthorized parts or failure to follow the
Maintenance Instructions my create a risk of electric shock or injury.
CAUTION
CHECK LOWER GUARD FOR PROPER CLOSING BEFORE EACH USE. DO NOT OPERATE SAW IF LOWER GUARD DOES NOT MOVE FREELY AND CLOSE INSTANTLY. NEVER CLAMP OR TIE THE LOWER GUARD INTO THE OPEN POSITION. If saw is accidentally
dropped, lower guard may be bent. Raise the lower guard with the Retracting Handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.
CHECK THE OPERATION AND CONDITION OF THE LOWER GUARD SPRINGS. IF THE GUARD SPRINGS ARE NOT OPERATING PROPERLY, THEY MUST BE SERVICED BEFORE USE. Lower guard may operate sluggishly due to damaged parts, gummy deposits,
or a buildup of debris.
LOWER GUARD SHOULD BE RETRACTED MANUALLY ONLY FOR SPECIAL CUTS SUCH AS "POCKET CUTS" AND "COMPOUND CUTS". RAISE LOWER GUARD BY RETRACTING HANDLE. AS SOON AS THE BLADE ENTERS THE MATERIAL, LOWER GUARD MUST BE RELEASED. For all other sawing, the lower guard should operate automatically.
ALWAYS OBSERVE THAT THE LOWER GUARD IS COVERING THE BLADE BEFORE PLACING SAW DOWN ON BENCH OR FLOOR. An unprotected, coasting blade will cause the
saw to walk backwards, cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
NEVER HOLD PIECE BEING CUT IN YOUR HANDS OR ACROSS YOUR LEG. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
HOLD TOOL BY INSULATED GRIPPING SURFACES WHEN PERFORMING AN OPERATION WHERE THE CUTTING TOOL MAY CONTACT HIDDEN WIRING. Contact with a "live" wire
will also make exposed metal parts of the tool "live" and shock the operator. WHEN RIPPING ALWAYS USE A RIP FENCE OR STRAIGHT EDGE GUIDE. This improves
the accuracy of the cut and reduces the chance for blade binding.
ALWAYS USE BLADES WITH CORRECT SIZE AND SHAPE (DIAMOND VS. ROUND) ARBOR HOLES. Blades that do not match the mounting hardware of the saw will run eccentri-
cally, causing loss of control. NEVER USE DAMAGED OR INCORRECT BLADE WASHERS OR BOLTS. The blade washers
and bolt were specially designed for your saw, for optimum performance and safety of operation.
CAUSES AND OPERATOR PREVENTION OF KICKBACK: Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
MAINTAIN A FIRM GRIP ON THE SAW AND POSITION YOUR BODY AND ARM IN A WAY THAT ALLOWS YOU TO RESIST KICKBACK FORCES. KICKBACK forces can be controlled
by the operator, if proper precautions are taken.
Cordless Circular Saw Operator's Manual 7
CAUTION
WHEN BLADE IS BINDING, OR WHEN INTERRUPTING A CUT FOR ANY REASON, RELEASE THE TRIGGER AND HOLD THE SAW MOTIONLESS IN THE MATERIAL UNTIL THE BLADE COMES TO A COMPLETE STOP. NEVER ATTEMPT TO REMOVE THE SAW FROM THE WORK OR PULL THE SAW BACKWARD WHILE THE BLADE IS IN MOTION OR KICKBACK MAY OCCUR. Investigate and take corrective actions to eliminate the cause of
blade binding.
WHEN STARTING A SAW IN THE WORKPIECE, CENTER THE SAW BLADE IN THE KERF AND CHECK THAT THE TEETH ARE NOT ENGAGED IN THE MATERIAL. If the saw blade is
binding, it may walk up or KICKBACK from the workpiece as the saw is restarted.
SUPPORT LARGE PANELS TO MINIMIZE THE RISK OF BLADE PINCHING AND KICKBACK.
Large panels tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel.
A TYPICAL ILLUSTRATION OF SUPPORT FOR LARGE PANELS
(Fig. 1)
DO NOT USE DULL OR DAMAGED BLADE. Unsharpened or improperly set blades produce narrow kerf causing excessive friction, blade binding, and KICKBACK.
BLADE DEPTH AND BEVEL ADJUSTING LOCKING LEVERS MUST BE TIGHT AND SECURE BEFORE MAKING CUT. If blade adjustment shifts while cutting, it will cause binding and
KICKBACK.
USE EXTRA CAUTION WHEN MAKING A "POCKET CUT" INTO EXISTING WALLS OR OTHER BLIND AREAS. The protruding blade may cut objects that can cause KICKBACK.
Hold tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
NEVER TOUCH MOVING PARTS. Never place your hands, fingers or other body parts near the tool's moving parts.
TO AVOID KICKBACK, SUPPORT THE PANEL NEAR THE CUT
CAUTION
NEVER OPERATE WITHOUT ALL GUARDS IN PLACE. Never operate this tool without all
guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.
USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy-duty tool. Don't use tool for purpose not intended- for example- don't use circular saw for cutting tree limbs or logs.
NEVER USE A POWER TOOL FOR APPLICATIONS OTHER THAN THOSE SPECIFIED.
Never use a power tool for applications other than those specified in the Instruction Manual. HANDLE TOOL CORRECTLY. Operate the tool according to the instructions provided herein. Do
not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
DEFINITIONS FOR SYMBOLS:
V - volts
___
-----
- direct current
n0 - no load speed
---/min - revolutions or reciprocation per minute KEEP ALL SCREWS, BOLTS AND COVERS TIGHTLY IN PLACE. Keep all screws, bolts, and
plates tightly mounted. Check their condition periodically.
DO NOT USE POWER TOOLS IF THE PLASTIC HOUSING OR HANDLE IS CRACKED.
Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used until repaired.
BLADES AND ACCESSORIES MUST BE SECURELY MOUNTED TO THE TOOL.
Prevent potential injuries to yourself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.
NEVER USE A TOOL WHICH IS DEFECTIVE OR OPERATING ABNORMALLY.
If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by an authorized service center.
CAREFULLY HANDLE POWER TOOLS.
Should a power tool be dropped or struck against hard materials inadvertently, it may be de­formed, cracked, or damaged.
DO NOT WIPE PLASTIC PARTS WITH SOLVENT.
Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dried thoroughly.
Cordless Circular Saw Operator's Manual 9
IMPORTANT
IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE CORDLESS CIRCULAR SAW
WARNING: DEATH OR SERIOUS BODILY INJURY COULD RESULT FROM
1. Wear ear plugs when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.
2. Never wedge or tie safety cover open. Check operation of safety cover before each use. Do not use if safety cover does not close briskly over saw blade.
CAUTION: IF SAW IS DROPPED, SAFETY COVER MAY BE BENT RESTRICTING
3. For this mode, the saw blades range should be from 165 mm to 160 mm
4. Never place hands or other body parts near the saw blade during operation. Hold the circular saw by its handle only.
5. Because the cordless circular saw is operated by battery power, be aware of the fact that it can begin to operate at any time.
6. Wear eye and ear protection at all times.
7. When working at elevated locations, clear the area of other people and be aware of conditions below you.
8. It is important to support the work properly and to hold the saw firmly to prevent loss of control which could cause personal injury.
9. Guard against KICKBACK: KICKBACK occurs when the saw stalls rapidly and is driven back towards the operator. Release switch immediately if blade binds or saw stalls.
• Keep blades sharp.
• Support the panel near the cut.
• Use guide when ripping.
• Don't force tool.
• Stay alert exercise control
• Don't remove saw from work during a cut while the blade is moving.
10. In operating, keep hold of the main body firmly.
11. Keep the light ON during cutting operation only. If it is lit ON in other cases, the main body switch can be inadvertently turned ON, resulting in unexpected accidents.
IMPROPER OR UNSAFE USE OF THE CORDLESS CIRCULAR SAW. TO AVOID THESE RISKS, FOLLOW THESE BASIC SAFETY INSTRUCTIONS.
FULL RETURN.
10 Cordless Circular Saw Operator's Manual
IMPORTANT
IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY CHARGER
1. This manual contains important safety and operating instructions for battery charger Model UC 24YF.
2. Before using the battery charger, read all instructions and cautionary markings on (1) battery charger (2) battery, and (3) product using battery.
3. To reduce risk of injury, charge JOHN DEERE rechargeable battery type EB7, EB9, EB12, EB14, EB18, EB24 series. Other type of batteries may burst causing personal injury and damage.
4. Do not expose battery charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used, make sure: a. The blades of extension cord are the same number, size, and shape as those
of plug on battery charger; b. The extension cord is properly wired and in good electrical condition; and c. The wire size is large enough for AC ampere rating of battery charger as
specified in Table 1.
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS AC Input Rating Amperes* AWG Size of Cord Equal to or but less Length of Cord, Feet (Meter) greater than than 25 (7.5) 50 (15) 100 (30) 150 (45) 0 2 18181816 2 3 18181614 3 4 18181614
*If the input rating of a battery charger is given in watts rather than in amperes, the correspond­ing ampere rating is to be determined by dividing the wattage rating by the voltage rating- for example:
1250 watts
= 10 amperes
125 volts
9. Do not operate battery charger with damaged cord or plug- replace them immediately.
10. Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise
damaged in any way; take it to a qualified service person.
11. Do not disassemble battery charger; take it to a qualified service person when service or
repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from receptacle before attempting any
maintenance or cleaning. Removing the battery will not reduce this risk.
Cordless Circular Saw Operator's Manual 11
Table 1
IMPORTANT
IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND BATTERY CHARGER
You must charge the battery before you can use the cordless circular saw. Before using the model UC 24YF battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual.
NOTE: Use only JOHN DEERE battery types EB7 Series, EB9 Series, EB12 Series, EB14 Series, EB18 Series, and EB24 Series. Other types of batteries may burst and cause injury.
Follow these instructions to avoid the risk of injury:
WARNING: IMPROPER USE OF THE BATTERY OR BATTERY CHARGER
To avoid these injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged or is completely worn out. The
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the battery charger's air vents. Electric shock or
5. NEVER charge outdoors. Keep the battery away form direct sunlight and use only
6. NEVER charge when the temperature is below 32°F (0°C) or above 104°F (40°C).
7. NEVER connect two battery chargers together.
8. NEVER insert foreign objects into the hole of the battery or the battery charger.
9. NEVER use a booster transformer when charging.
10. NEVER use an engine generator or DC power to charge.
11. NEVER store the battery or battery charger in places where the temperature may
12. ALWAYS operate charger on standard household electrical power (120 volts). Using
13. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger.
14. ALWAYS disconnect the power cord from its receptacle when the charger is not in use.
CAN LEAD TO SERIOUS INJURY.
battery can explode in a fire.
damage to the battery charger may result. where there is low humidity and good ventilation.
reach or exceed 104°F (40°C). the charger on any other voltage may overheat and damage the charger.
SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER
USERS OF THIS TOOL!
12 Cordless Circular Saw Operator's Manual
Functional Description
MODEL:
ET-3406-J CORDLESS CIRCULAR SAW
NOTE: The information contained in this Instruction Manual is designed to assist you in the
NEVER operate, or attempt any maintenance on the tool unless you have first read and under­stood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.
NAME OF PARTS:
Cordless Circular Saw:
safe operation and maintenance of the power tool.
Battery (EB18B):
Battery Charger (UC 24YF):
Cordless Circular Saw Operator's Manual 13
(Fig. 2)
(Fig. 3)
Functional Description
SPECIFICATIONS:
Cordless Circular Saw:
Motor DC Motor No-load Speed 3400/min Max. Cutting Depth 2-1/4" (57 mm) Blade Size 6-1/2" (165 mm) D x 5/8" (15.9 mm) H x 1/16" (1.6 mm) T Battery (EB18B) Nickel cadmium battery
Light Bulb 12V, 5W Weight 7.3 lbs (3.3 kg)
Battery Charger (UC 24YF): Input power source Single phase: AC120V 60 Hz Charging Time Approx. 60 min. (At a temperature of 68°F/20°C) Charger Charging Voltage DC 7.2 - 24V
Weight 2.2 lbs. (1 kg)
NOTE: The charging time may vary according to temperature and power source
voltage.
Voltage DC18V Charging and discharging frequency about 1000 times
Charging Current DE 2.1A
14 Cordless Circular Saw Operator's Manual
Assembly
REMOVAL AND INSTALLATION OF BATTERY:
How to install the battery: Align the battery with the groove in tool handle and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. (Fig. 4)
How to remove the battery: Withdraw battery from the tool handle while pressing the latch on the front or sides of the battery. (Fig. 4)
CHARGING METHOD:
NOTE: Before plugging into the receptacle, make sure of
the following points. The power source voltage is stated on the nameplate. The cord is not damaged.
(Fig. 4)
WARNING: DO NOT CHARGE AT VOLTAGE
HIGHER THAN INDICATED ON THE NAMEPLATE. IF CHARGED A T VOLTAGE HIGHER THAN INDICATED ON THE NAMEPLATE, THE CHARGER WILL BURN OUT.
1. Insert the plug of battery charger into the receptacle.
When the plug of battery charger has been inserted into the receptacle, pilot lamp will blink in red. (At 1­second intervals)
WARNING: DO NOT USE THE ELECTRICAL
CORD IF DAMAGED. HAVE IT REPAIRED IMMEDIATELY.
2. Insert the battery to the battery charger. Insert the
battery into the battery charger as shown in Fig. 5. Make sure it contacts the bottom of the battery charger.
CAUTION: IF THE BATTERIES ARE INSERTED IN
THE REVERSE DIRECTION, NOT ONLY RECHARGING WILL BECOME IMPOSSIBLE, BUT IT MAY ALSO CAUSE PROBLEMS IN THE CHARGER SUCH AS A DEFORMED RECHARGING TERMINAL.
(Fig. 5)
Cordless Circular Saw Operator's Manual 15
Assembly
CHARGING METHOD: (CONTINUED)
3. Charging: When the battery is connected to the battery charger, charging will commence
and the pilot lamp will light in red. (See Table 2):
NOTE: If the pilot lamp flickers in red, pull out the plug from the receptacle and check if the
When the battery is fully charged, the pilot lamp will blink in red slowly. (At 1-second intervals) (See Table 2)
NOTE: The charging time may vary according to temperature and power source
Table 2: Indications of the pilot lamp
battery is properly mounted.
a. Pilot lamp indication: The indications of the pilot lamp will be as shown in Table 2,
according to the condition of the charger or the rechargeable battery.
b. Regarding the temperature of the rechargeable battery. The temperatures for
rechargeable batteries are as shown in the table below, and batteries that have become hot should be cooled for a while before being recharged.
c. Regarding recharging time (At 68°F / 20°C) In approx. 60 minutes.
voltage.
Before charging
While charging Charging complete
Charging impossible
Charging impossible
Blinks (RED)
Lights (RED) Blinks (RED)
Flickers (RED)
Lights (GREEN)
Lights for 0.5 seconds. Does not light for
0.5 seconds. (off for 0.5 seconds) Lights continuously Lights for 0.5 seconds. Does not light for
0.5 seconds. (off for 0.5 seconds) Lights for 0.1 seconds. Does not light for
0.1 seconds. (off for 0.1 seconds) Lights continuously
Malfunction in the battery or the charger The battery temperature is high, making recharging impossible.
Table 3: Recharging of batteries that have become hot.
Rechargeable batteries EB18B
16 Cordless Circular Saw Operator's Manual
Temperatures at which the battery can be recharged 23°F—140°F
(–5°C—60°C)
Assembly
CHARGING METHOD: (CONTINUED)
4. Disconnect battery charger from the receptacle.
CAUTION: DO NOT PULL THE PLUG OUT OF THE RECEPTACLE BY PULLING ON
5. Remove the battery from the battery charger. Supporting the battery charger with hand, pull
out the battery from the battery charger.
CAUTION: WHEN THE BATTERY CHARGER HAS BEEN CONTINUOUSLY USED,
THE CORD. MAKE SURE TO GRASP THE PLUG WHEN REMOVING FROM RECEPTACLE TO AVOID DAMAGING CORD.
THE BATTERY CHARGER WILL BE HEATED, THUS CONSTITUTING THE CAUSE OF THE FAILURES. ONCE THE CHARGING HAS BEEN COMPLETED, GIVE 15 MINUTES REST UNTIL THE NEXT CHARGING.
IF THE BATTERY IS RECHARGED WHEN IT IS WARM DUE TO BATTERY USE OR EXPOSURE TO SUNLIGHT, THE PILOT LAMP MAY LIGHT IN GREEN. THE BATTERY WILL NOT BE RECHARGED. IN SUCH A CASE, LET THE BATTERY COOL BEFORE CHARGING.
WHEN THE PILOT LAMP FLICKERS RAPIDLY IN RED (AT 0.2–SECOND INTERVALS), CHECK FOR AND TAKE OUT ANY FOREIGN OBJECTS IN THE CHARGER’S BATTERY INSTALLATION HOLE. IF THERE ARE NO FOREIGN OBJECTS, IT IS PROBABLE THAT THE BATTERY OR CHARGER IS MALFUNCTIONING. TAKE IT TO YOUR AUTHORIZED SERVICE CENTER.
SINCE THE BUILT-IN MICRO COMPUTER TAKES ABOUT 3 SECONDS TO CONFIRM THAT THE BATTERY BEING CHARGED WITH UC24YFA IS TAKEN OUT, WAIT FOR A MINIMUM OF 3 SECONDS BEFORE REINSERTING IT TO CONTINUE CHARGING. IF THE BATTERY IS REINSERTED WITHIN 3 SECONDS, THE BATTERY MAY NOT BE PROPERLY CHARGED.
REGARDING ELECTRIC DISCHARGE IN CASE OF NEW BATTERIES, ETC: As the internal chemical substance of new batteries and batteries that have not been used for
an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.
HOW TO MAKE THE BATTERIES PERFORM LONGER:
1. Recharge the batteries before they become completely exhausted. When you feel
that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.
2. Avoid recharging at high temperatures. A rechargeable battery will be hot
immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.
Cordless Circular Saw Operator's Manual 17
Operation
APPLICATIONS:
-Cutting various types of wood.
PRE-OPERATION:
1. Check the work area environment.
Check the work area to make sure that it is clear of debris and clutter. Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.
2. Check if saw blade is tightened.
While the saw blade is tightened securely for immediate use when it is assembled at the factory, be sure to check it out again for caution's sake. A bolt can be tightened when it is turned clockwise. Use the provided box wrench to check it out. For further details, refer to the MOUNTING AND DISMOUNTING THE SAW BLADE.
3. Check if wing nut is tightened.
If the wing nut to adjust cutting depth (Fig. 7) is loose, injury can result. Make sure that it is tightened securely.
4. Check performance of safety cover.
WARNING: MAKE ABSOLUTELY SURE THAT THE SAFETY COVER IS NOT FIXED.
The safety cover (refer to Fig. 2) serves to protect your body from coming into contact with the saw blade. Make absolutely certain that the cover smoothly performs to cover the saw blade. If the safety cover should not move smoothly, never use it without repairing it. In such case, get in touch with a JOHN DEERE Authorized Service Center for necessary repair.
5. Check battery insertion.
ALSO, CHECK AND SEE IF IT CAN MOVE SMOOTHLY. IF THE SAW BLADE IS KEPT EXPOSED, INJURY CAN RESULT.
WARNING: IF THE BATTERY IS INSERTED WHILE THE POWER SWITCH IS IN THE
CAUTION: BE SURE THE BATTERY LOCKS IN PLACE WITH A LITTLE CLICK, IF
6. Check for proper operation of the brake.
This circular saw features an electric brake that functions when the switch is released. Before using the circular saw, ensure that the electric brake functions properly. If it does not, bring the tool to a JOHN DEERE Authorized Service Center.
7. Prepare a wooden work bench (Fig. 6).
Since the saw blade will extend beyond the lower surface of the lumber, place the lumber on a work bench when cutting. If a square block is utilized as a work bench, select level ground to ensure it is properly stabilized. An unstable work bench will result in hazardous operation.
CAUTION: TO AVOID POSSIBLE ACCIDENT, ALWAYS ENSURE THAT THE
18 Cordless Circular Saw Operator's Manual
"ON" POSITION, THE POWER TOOL WILL START OPERATING IMMEDIATELY, INVITING SERIOUS ACCIDENT.
NOT, IT MAY ACCIDENTALLY FALL OUT OF THE TOOL CAUSING INJURY TO YOU OR SOMEONE AROUND YOU.
(Fig. 6)
PORTION OF LUMBER REMAINING AFTER CUTTING IS SECURELY ANCHORED OR HELD IN POSITION.
Operation
PRE-OPERATION:
ADJUSTING THE SAW PRIOR TO USE:
1. Adjusting the cutting depth (Fig. 7):
WARNING: IF THE WING-NUT IS LOOSE, INJURY CAN
RESULT. TIGHTEN IT SECURELY AFTER ADJUSTMENT.
To adjust cutting depth, loosen the wing-nut and while holding the base with one hand, move the main body up and down to obtain the prescribed cutting depth. After adjusting to the prescribed cutting depth, tighten the wing-nut securely.
2. Adjusting the angle of inclination:
WARNING: IF THE WING-NUT IS LOOSE, INJURY CAN
RESULT. TIGHTEN IT SECURELY AFTER ADJUSTMENT.
As shown in Fig. 8 by loosening the wing-nut on the inclined gauge, the saw blade may be inclined to a maximum angle of 45° in relation to the base. Always insure that the wing-nut is thoroughly tightened after making the desired adjustment.
NOTE: Values of the inclined gauge provided on the base merely
serve as a rough guideline. For cutting operation at an inclined posture, use the circular saw after adjusting the angle between the base and the saw blade with a protractor, etc.
3. Adjusting the guide piece: On the circular saw, it is possible to make fine adjustment of the fixing position of the guide piece, where the saw blade and the pre-marked line are to be aligned. When the saw is shipped from the factory, the linear portion of a front scale on the guide piece is aligned with the central position of the saw blade. (Fig. 9) Loosen the fixed screw on the guide piece, should the fixing position be wrong, and make necessary adjustment of the position. (Fig. 10)
(Fig. 7)
(Fig. 8)
(Fig. 9)
NOTE: For cutting operation at the inclination of 45 degrees,
4. Regulating the guide (Fig. 11):
Cordless Circular Saw Operator's Manual 19
make adjustment so that the notch on the guide piece and the pre-marked line become aligned.
The cutting position can be regulated by moving the guide to the left or right after loosening its wing-bolt. The guide may be mounted on either the right or left side of the tool.
(Fig. 11)
(Fig. 10)
Operation
OPERATION:
WARNING: NEVER TOUCH THE MOVING PARTS.
NEVER OPERATE THE CIRCULAR SAW WITH THE SAW BLADE TURNED UPWARD OR TO THE SIDE.
DO NOT FIX AND SECURE THE SWITCH LOCK. BESIDES, KEEP YOUR FINGER OFF THE SWITCH TRIGGER WHEN THE CIRCULAR SAW IS BEING CARRIED AROUND. OTHERWISE, THE MAIN BODY SWITCH CAN BE INADVERTENTLY TURNED ON, RESULTING IN UNEXPECTED ACCIDENTS.
KEEP THE LIGHT ON DURING CUTTING OPERATION ONLY. IF IT IS LIT ON IN OTHER CASES, THE MAIN BODY SWITCH CAN BE INADVERTENTLY TURNED ON, RESULTING IN UNEXPECTED ACCIDENTS.
CAUTION: DON’T REMOVE CIRCULAR SAW FROM WORKPIECE DURING A CUT
NOTE: Take care not to lock the motor. If the motor is locked, immediately turn the power off. If
the motor is locked for a while, the motor or battery may be burnt.
1. Operation of switch (trigger and light switch) (Fig. 12): a. For safe operation of the machine, a “switch lock”
is provided on the side of a handle. If the “switch lock” is pressed in the direction of the arrow mark, the main switch can be turned ON. The “switch lock” is used as the “light switch”. If the “switch lock” is engaged, the light is turned ON.
b. After the switch is turned ON, even when you
release your hand from the switch lock, the body continues running and the light continues being turned ON as long as you keep on pulling the switch trigger.
c. If you release the switch trigger, you can turn OFF the
switch and the “switch lock” returns to the original position automatically and the light turns OFF.
2. Working performance per single charge (Reference data): Cutting capability differs according to the condition of lumber, type of saw blade, ambient temperature, battery characteristics, etc.
To improve working efficiency per single charge,
• Minimize operation (no-load operation) other than cutting;
• Avoid any unreasonably forced pressure to the motor during cutting operation by twisting or pressing the circular saw forcibly;
• Avoid any use of dull saw blade.
WHILE THE SAW BLADE IS MOVING. PULL OUT THE BATTERY AFTER COMPLETING OPERATION.
(Fig. 12)
Wood Capacity 2 x 8 (Spruce-Pine-Fir) 80 (cuts) Concrete form plywood (1/2” /12 mm) 100 ft (30 m)
20 Cordless Circular Saw Operator's Manual
Operation
OPERATION:
3. Cutting procedures:
CAUTION: RECHECK THAT THE SAW BLADE IS
SECURELY CLAMPED. CONFIRM THAT THE WING-NUT FOR ADJUSTING
THE SLOT DEPTH, THE WING-BOLT FOR ADJUSTING THE ANGLE OF INCLINATION.
a. Place the base on the material, then align the premarked
line and the saw blade with the guide piece front scale section at the front of the base. (Fig. 13)
b. When the base is not inclined, use the large notch as the
guide piece. (Fig. 13, Fig. 14) If the base is inclined (45 degrees), use the small notch as the guide piece. (Fig. 13, Fig. 15)
NOTE: When using the saw at the inclination of 45 degrees, use
Cordless Circular Saw Operator's Manual 21
both the marks of [45 degrees] on the bevel plate and [45] on the inclined gauge of the base. (Fig. 16)
What’s more, if it is absolutely essential to use the saw at a precise angle, make adjustment using a protractor, etc.
c. Ensure that the switch is turned to the ON position
before the saw blade comes in contact with the lumber. The switch is turned ON when the trigger is squeezed; and OFF when the trigger is released. Moving the saw straight at a constant speed will produce optimum cutting.
CAUTION: BEFORE STARTING TO SAW, ENSURE THAT
THE SAW BLADE HAS REACHED FULL SPEED REVOLUTION.
SHOULD THE SAW BLADE BE STOPPED OR MADE AN ABNORMAL NOISE DURING OPERATION, TURN OFF THE SWITCH IMMEDIATELY.
WHEN FINISHED WITH A JOB, PULL OUT THE BATTERY FROM THE MAIN BODY.
TWISTING AND FORCIBLY PRESSING THE SAW DURING CUTTING CAN RESULT IN UNREASONABLE PRESSURE ON THE MOTOR, SO TRY TO GO STRAIGHT SMOOTHLY.
IN THE SITUATION WHERE THE CIRCULAR SAW IS CONTINUOUSLY OPERATED WHILE REPLACING THE BATTERY WITH STOCKED SPARE BATTERIES ONE AFTER ANOTHER, THE MOTOR TENDS TO OVERHEAT. THEREFORE, WHENEVER THE HOUSING BECOMES HOT, GIVE THE SAW A BREAK FOR A WHILE.
AVOID CUTTING OPERATION IN A STATE WHERE THE BASE BOTTOM IS AFLOAT FROM THE MATE RAIL BEING CUT. OTHERWISE, THE MOTOR CAN GET LOCKED.
(Fig. 13)
(Fig. 14)
(Fig. 15)
(Fig. 16)
Operation
OPERATION:
MOUNTING AND DISMOUNTING THE SAW BLADE
CAUTION: TO AVOID SERIOUS ACCIDENT, ENSURE THE
SWITCH IS IN THE OFF POSITION, AND PULL OUT THE BATTERY.
1. Dismounting the saw blade: a. Set the cutting volume at maximum, and place the
Circular Saw as shown in Fig. 17.
b. Depress the lock lever, lock the spindle, and remove the
hexagonal-head bolt and washer (B1) with the box wrench.
c. While holding the safety cover lever to keep the safety
cover fully retracted into the saw cover, remove the saw blade. (Fig. 18)
2. Mounting the Saw Blade (Fig. 19):
WARNING: IF THE BOLT IS WORKED USING OTHER
TOOLS THAN THE PROVIDED BOX WRENCH, EXCESSIVE TIGHTENING AND INSUFFICIENT TIGHTENING MAY TAKE PLACE, RESULTING IN INJURY.
Take steps which are the reverse of detaching procedures.
NOTE: Thoroughly remove any sawdust which has accumulated
on the spindle, bolt and washers. To assure proper rotation direction of the saw blade, the
arrow direction on the saw blade must coincide with the arrow direction on the saw cover.
Using the fingers, tighten the hexagonal-head bolt retaining the saw blade as much as possible. Then depress the lock lever, lock the spindle, and thoroughly tighten the hexagonal-head bolt.
(Fig. 17)
(Fig. 18)
(Fig. 19)
CAUTION: AFTER MOUNTING THE SAW BLADE,
RECONFIRM THAT THE LOCK LEVER IS FIRMLY SECURED IN THE PRESCRIBED POSITION.
(Fig. 20)
22 Cordless Circular Saw Operator's Manual
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