John Deere DC1000 User Manual
O P E R A T O R ’ S M A N U A L
DISC/MOWER CADDY
DC1000
5TIDC611125 (Rev. 12/22/2010)
DEALER PREPARATION CHECK LIST
Frontier DC1000 Series Disc/Mower Caddy
THIS CHECKLIST IS TO REMAIN IN OWNER’S MANUAL
It is the responsibility of the dealer to complete the procedures listed below, then
review this checklist with the customer upon the delivery or the sale of this implement.
q 1. Implement is completely assembled.
q 2. All drivelines, bearings, and grease zerks are
properly lubricated. (See page 23)
q 3. All shields in place and in good condition.
q 4. Check PTO driveline. Make sure it is the
correct length to operate caddy with intended
tractor.
Dealer’s Signature ______________________________________________
Purchaser’s Signature ____________________________________________
IMPORTANT SAFETY MESSAGE FOR OWNERS/OPERATORS OF MOWER CADDIES
q 5. All decals in place and readable. (See page 8 - 9)
q 6. Overall condition good (i.e. paint, welds, hydraulic
hoses)
q 7 Operator’s manual has been given to owner and
the owner has been instructed on the safe and
proper use of the Disc/Mower Caddy.
Safety
Safety is a primary concern in the design, manufacture, sale, and use
of mower caddies. As manufacturers of mower caddies, we want to
conrm to you, our customers, our concern for safety. We also want to
remind you about the simple, basic, and common sense rules of safety
when using a mower caddy. Failure to follow these rules can result in
severe injury or death to operators or bystanders.
It is essential that everyone involved in the assembly, operation,
transport, maintenance, and storage of this equipment be aware,
concerned, prudent, and properly trained in safety. The majority of
accidents involve entanglement on the driveline or thrown objects.
These risks become greater when you do not use proper shielding
specied by the manufacturer.
Our current production machines include, as standard equipment,
guards or shields for drivelines and input shafts, safety signs and
operators manuals. If you have an older machine which does not have
current standard safety equipment, please contact your dealer about
bringing your machine up to the current level of safety.
Below are some of the most important safety rules to be understood
and followed by anyone who works with mower caddies:
Before operating a mower caddy, an operator must read and understand
all the information in the owner’s manual and in the safety signs
attached to the product. A person who has not read or understood the
owner’s manual and safety signs is not qualied to operate the unit.
Accidents occur often on machines that are loaned or rented to someone
who has not read the owner’s manual and is not familiar with the
equipment. If you do not have an owner’s manual or current production
safety signs, contact the manufacturer or your dealer immediately.
Mower caddies are designed for one-man operation. Never operate the
caddy with anyone near, or in contact with, any part of the implement or
PTO driveline. Be sure no one else, including bystanders, is near you
when you operate this product.
Following these simple, basic safety rules, as well as others identied
in the owner’s manual and in product safety signs, will help minimize
the possibility of accidents and increase your productivity in using this
product. Be careful and make sure that everyone who operates the caddy
knows and understands that it is a very powerful piece of machinery,
and if used improperly, serious injury or death may result. The nal
responsibility for safety rests with the operator of this machine.
2 Introduction
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual
instructions and safety rules. Make sure all items on the Preparation Check List in the Operator’s Manual are
completed before releasing equipment to the owner.
The dealer must complete the Product Registration form, located on the Frontier web site. Failure to complete
and return the form does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Frontier equipment. Keep this manual
handy for ready reference. Require all operators to read this manual carefully
and become acquainted with all adjustments and operating procedures before
attempting to operate the equipment. Replacement manuals can be obtained
from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical
products, it will require cleaning and upkeep. Lubricate the unit as specied.
Please observe all safety information in this manual and safety decals on the
equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine
Frontier service parts, and the necessary tools and equipment to handle all of
your service needs.
Use only genuine Frontier service parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure
to observe procedures can cause damage to equipment. The terms CAUTION,
WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could
WARNING
CAUTION
IMPORTANT
result in death or serious injury, and includes hazards that are exposed
when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful information.
Introduction 3
TABLE OF CONTENTS
Introduction ......................................................................................................... 4
Safety ............................................................................................................... 5-9
Description ................................................................................................... 10-11
Hardware Check Sheet .................................................................................... 12
Assembly & Setup ....................................................................................... 13-16
Attaching ...................................................................................................... 17-20
Operation and Detaching ............................................................................. 21-22
Detaching ......................................................................................................... 22
Lubrication & Maintenance .............................................................................. 23
Parts ............................................................................................................ 24-29
Torque Specications ......................................................................................... 30
All information, illustrations and specications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
General Information
The purpose of this manual is to assist you in operating and maintaining your disc/mower caddy for years of
service. Read it carefully. The information and instructions in this manual have been compiled from extensive
eld experience and engineering data. Some information may be general in nature due to unknown and varying
operating conditions. However, through experience and these instructions, you should be able to develop
procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing, but due to possible inline
production changes, your machine may vary slightly in detail. We reserve the right to redesign and change the
machines as may be necessary without notication.
WARNING: Some illustrations in this manual may show the disc/mower caddy with safety shields
removed to provide a better view. The disc/mower caddy should never be operated with any safety
shielding removed.
Throughout this manual, references are made to right and left direction. These are determined by standing
behind the equipment facing the direction of forward travel.
4 Introduction
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe
equipment can be wiped out by an operator’s single careless act.
In addition to the design and conguration of equipment, hazard control and accident prevention are dependent
upon the awareness, concern, judgment, and proper training of personnel involved in the operation, transport,
maintenance and storage of equipment.
It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.
• Training
Safety instructions are important! Read all attachment
and power unit manuals; follow all safety rules
and safety decal information. (Replacement manuals and
safety decals are available from your dealer.) Failure
to follow instructions or safety rules can result in
serious injury or death.
If you do not understand any part of this manual and
need assistance, see your dealer.
Know your controls and how to stop engine and
attachment quickly in an emergency.
Operators must be instructed in and be capable of the
safe operation of the equipment, its attachments, and all
controls. Do not allow anyone to operate this equipment
without proper instructions.
Never allow children or untrained persons to operate
equipment.
• Preparation
Check that all hardware is properly installed
and tightened.
Always wear relatively tight and belted clothing to avoid
getting caught in moving parts. Wear sturdy, rough-soled
work shoes and protective equipment for eyes, hair,
hands, hearing, and head; and respirator or lter mask
where appropriate.
Make sure attachment is properly secured, adjusted,
and in good operating condition.
Before putting equipment into service, check and adjust
driveline length. Driveline must not bottom out or pull
apart throughout the full range of the tractor hitch. Do
not operate until driveline length is correct.
Make sure driveline shield safety chain is attached as
shown in this manual. Replace if damaged or broken.
Check that driveline guards rotate freely on driveline
before putting equipment into service.
Before starting power unit, check all equipment
driveline guards for damage. Replace any damaged
guards. Make sure all guards rotate freely on all
drivelines. If guards do not rotate freely on drivelines,
repair and replace bearings before putting equipment
into service.
Remove accumulated debris from this equipment,
power unit, and engine to avoid re hazard.
Power unit must be equipped with cab and seat belt.
Keep seat belt securely fastened. Falling off power unit
can result in death from being run over or crushed.
A minimum 20% of tractor and equipment weight must
be on the tractor front wheels when attachments are in
transport position. Without this weight, tractor could tip
over, causing personal injury or death. The weight may
be attained with a loader, front wheel weights, ballast
in tires or front tractor weights. Weigh the tractor and
equipment. Do not estimate.
Make sure collar slides freely and is seated rmly in
tractor PTO spline groove.
(Safety Rules continued on next page)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
Make sure all safety decals are installed. Replace if
damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
Inspect and clear area of stones, branches, or other
hard objects that might be thrown, causing injury
or damage.
• Transportation
Power unit must be equipped with cab and seat belt.
Keep seat belt securely fastened. Falling off power unit
can result in death from being run over or crushed.
A minimum 20% of tractor and equipment weight
must be on the tractor front wheels when attachments
are in transport position. Without this weight,
tractor could tip over, causing personal injury or
death. The weight may be attained with a loader,
front wheel weights, ballast in tires or front tractor
weights. Weigh the tractor and equipment. Do not
estimate.
Always comply with all state and local lighting and
marking requirements.
Never allow riders on power unit or attachment.
Do not operate PTO during transport.
Watch for hidden hazards on the terrain.
Do not leave cutter bar in up position when parked.
Do not transport fully weighted caddy without a disc
mower installed.
Maximum Compatible Disc Mower Cutting Width =
10’ 2”.
• Operation
Do not allow bystanders in the area when operating,
attaching, removing, assembling, or servicing
equipment.
Never direct discharge toward people, animals, or
property.
Do not operate or transport equipment while under
the inuence of alcohol or drugs.
Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
Operate only in daylight or good articial light.
Always comply with all state and local lighting and
marking requirements.
Never allow riders on power unit or attachment.
Power unit must be equipped with cab and seat
belt. Keep seat belt securely fastened. Falling off
power unit can result in death from being run over or
crushed.
Do not operate or transport on steep slopes.
Do not operate or transport equipment while under
the inuence of alcohol or drugs.
• Disc Mower Caddy Compatibility
The combined weight of disc mower and caddy should
not exceed 1.5 X weight of the tractor.
Base Disc Mower Caddy weight = 1750 Lbs.
Fully Ballasted Disc Mower weight = 2190 Lbs.
Maximum recommended Disc Mower weight to use with
caddy = 1421 Lbs.
Cab tractor is required when using Frontier Disc Mower
Caddy.
6 Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged before
starting power unit engine.
Operate tractor PTO at 540 RPM. Do not exceed.
Do not operate PTO during transport.
Look down and to the rear and make sure area is
clear before operating in reverse.
Do not operate or transport on steep slopes.
Do not stop, start, or change directions suddenly
on slopes.
Use extreme care and reduce ground speed on
slopes and rough terrain.
Watch for hidden hazards on the terrain during operation. Stop power unit and equipment immediately upon
striking an obstruction. Turn off engine, remove
key, inspect, and repair any damage before
resuming operation.
Leak down or failure of mechanical or hydraulic
system can cause equipment to drop.
• Maintenance
Before dismounting power unit or performing any
service or maintenance, follow these steps: disengage
power to equipment, lower the 3-point hitch and all
raised components to the ground, set parking brake,
stop engine, remove key, and unfasten seat belt.
Before performing any service or maintenance,
disconnect driveline from tractor PTO.
Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components
in any way.
Always wear relatively tight and belted clothing to
avoid getting caught in moving parts. Wear sturdy,
rough-soled work shoes and protective equipment
for eyes, hair, hands, hearing, and head; and respirator
or lter mask where appropriate.
Make sure attachment is properly secured, adjusted,
and in good operating condition.
Keep all persons away from operator control area
while performing adjustments, service, or
maintenance.
Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body under
neath equipment or between moveable parts even
when the engine has been turned off. Hydraulic system
leak down, hydraulic system failures, mechanical
failures, or movement of control levers can cause
equipment to drop or rotate unexpectedly and cause
severe injury or death. Follow Operator’s Manual
instructions for working underneath and blocking
requirements or have work done by a qualied dealer.
Make certain all movement of equipment components has
stopped before approaching for service.
Tighten all bolts, nuts, and screws to torque chart
specications. Check that all cotter pins are installed
securely to ensure equipment is in a safe condition
before putting unit into service.
Make sure all safety decals are installed. Replace if
damaged. (See Safety Decals section for location.)
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
• Storage
Block equipment securely for storage.
Keep children and bystanders away from storage area.
Follow manual instructions for storage.
Always use a tractor to position equipment for storage.
Never attempt to move equipment by hand.
Safety 7
SAFETY and INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately if Damaged!
5
4
3
1
7
8
2
3
4
5
6
8 Safety and Instruction Decals
9
1
540 RPM
SAFETY and INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately if Damaged!
4
PINCH POINT
RED REFLECTOR
2 Needed
1 Extra Supplied in Manual
Holder for Rear of Disc Mower
2
CAUTION INJURY
RED REFLECTOR
5
TIFC711207
6
HIGH PRESSURE HYDRAULICS
HITCH WARNING
7
SERIAL NUMBER
9
ENTANGLEMENT
3
Warning Label Sheet
Part Number 5TIDC611124
(Contains Label #s 1, 2, 3, 4, 6, 7 & 8)
TRANSPORT SPEED
8
Safety and Instruction Decals 9
GENERAL DESCRIPTION
Your Frontier DC1000 Disc/Mower Caddy has been carefully designed for easily moving your disc mower. This
manual is provided to give you the necessary operation and maintenance instructions for keeping your caddy in
excellent operating condition. Please read this manual thoroughly. Understand the purpose of the controls and
how to use them. Observe all safety precautions on the machine and as noted throughout this manual. If any
assistance or additional information is needed, contact your authorized Frontier dealer.
Major components
Front Tower
PTO Shield
Manual Tube
Hydraulic Cylinder
Rear Tower
PTO Shield
Driveline
Tire & Wheel Assembly
Top Link
A-Frame
Rear PTO
Tower
Adjustable
Tongue Clevis
Front PTO
Tower
Safety Chain
Jack
10 Description
Lift Arms
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