John Deere BZ13788, BZ100157 User Manual
GreenStar Equipment
for
7000 Series Forage
Harvesters
BZ13788, BZ100157
INSTALLATION INSTRUCTIONS
GreenStar Equipment for 7000
Series Forage Harvesters (BZ13788,
BZ100157)
Z103757 13DEC06 (ENGLISCH)
7000 Series Forage Harvesters
John Deere Werke Zweibru¨cken
Z103757 (13DEC06)
COPYRIGHT 2006
DEERE & COMPANY
European Office Mannheim
All rights reserved
A John Deere ILLUSTRUCTION
Z103757-19-13DEC06
Manual
Contents of Bundle BZ13788
Installation Instructions
A—Z73362 Plate (1x) D—AZ59199 Job computer (1x) G—AZ101120 Wiring harness J—PF80209 Bracket (1x)
B—Z72204 Plate (1x) E—H204964 Decal (1x) (1x) K—AZ71569 Connector (1x)
C—AZ57754 Holder (1x) F—N302284 Decal (1x) H—AZ63280 Potentiometer
(1x)
NOTE: The bundle contains a hardware bag.
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Installation Instructions
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Contents of Bundle BZ100157
Installation Instructions
A
B
E
C
D
ZX1039590
A—Z102720 Support (1x) C—AZ102637 Cover Plate D—Z102760 Fixing Plate (1x) E—AZ102820 Sensor Support
B—Z101939 Shield (1x) (1x)
NOTE: The bundle contains a hardware bag including
(7x) 14M7298 M8 flange nuts, (2x) 14M7396
M8 self locking nuts, (10x) 19M7865 M8X16
Z103757 (13DEC06)
2
screws, (6x) 19M7867 M8X25 screws, (3x)
19M7897 M8X35 screws and (2x) 24M7207
8.4X24X2 washers.
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Installation Instructions
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Installation Instructions
Contents of Bundle BZ100157—Continued
A—Z103667 Bracket (2x) B—Z103666 Template (1x) C—19M7865 Cap Screw M8X16 D—14M7298 Flange Nut M8
Z103757 (13DEC06)
(4x) (4x)
3
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Installation Instructions
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Parts to Order
Installation Instructions
B
A
ZX1039591
A—BZ100165 NIR Sensor (1x) B—AZ101740 Wear Plate for C—Z101953 Wear Plate for Flat
To complete the bundle BZ100157 installation the
parts or bundles above illustrated must be ordered
separately.
Z103757 (13DEC06)
High arc Spout (1x) Spout (1x)
4
C
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Installation Instructions
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Installation Instructions
Mount and Dismount Safely With the Moisture Sensor
Hold handrail with one hand and carry the moisture
sensor with the other.
Maintain Stability
Keep work surfaces dry and clean. Maintain balance while
transporting and installing the moisture sensor onto the
forage harvester’s spout.
Care should also be observed while servicing the sensor.
ZX1039668
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ZX1039668 –UN–29AUG06
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Installation Instructions
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Modify High Arc Spout
Installation Instructions
ZX1039636 –UN–12JUL06
On machines with old high arc type spout, proceed as
follows to install NIR sensor brackets:
1. On both sides of the spout, release the side wear plate
fixing screws (A) and rear wear plate fixing screws (B).
Remove and discard rear wear plate. Remove both
side wear plates.
2. Install template Z103666 (C) over spout as shown
using original hardware (A). Pull up template Z103666
(C) to set it correctly in position then tighten fixing
screws (A).
3. Mark area (D) to cut a hole 102 mm (4.01 in.) diameter
then drill two holes 11x20 mm (0.43x0.78 in.) at
locations (E).
4. Install brackets Z103667 (F) on template Z103666 (C)
with four screws 19M7865 M8X16 and flange nuts
14M7298. Make sure brackets (F) are in contact with
spout sides then weld at front and rear of the brackets
(F) (see arrows) on spout.
IMPORTANT: Grind spout sides at locations where
weld will be carried out.
ZX1039637 –UN–12JUL06ZX1039638 –UN–12JUL06ZX1039639 –UN–12JUL06ZX1039640 –UN–12JUL06
5. Remove template Z103666 (C) then finalize welding
process on top of brackets Z103667 (F) (see arrow).
A—Fixing Screws
B—Fixing Screws
C—Template Z103666
D—Area to Cut
E—Drilling Holes
F—Brackets Z103667
Z103757 (13DEC06)
Continued on next page
6
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Installation Instructions
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Installation Instructions
IMPORTANT: Grind weld at top of brackets Z103667
(F) so that weld surface is flush with the
bracket surface.
6. Cut out previously marked area (D).
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Installation Instructions
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