John Deere BL1130 User Manual

OPERATOR'S MANUAL

DEBRIS BLO

BL1130

OM 0400-A 01/11

TABLE OF CONTENT

SPECIFICATIONS ........................................................................................................................................... 3

INTRODUCTION – TO THE PURCHASER .................................................................................................... 4

SECURITY .................................................................................................................................................... 5-9

Before Operation .................................................................................................................................. 5

Notice .................................................................................................................................................. 6

Debris Blower ....................................................................................................................................... 6

Before Operation...................................................................................................................... 6

Debris blower Operation .......................................................................................................... 7

The Tractor ........................................................................................................................................... 8

General Information ................................................................................................................. 8

Operating the Tractor ............................................................................................................... 8

During Operation...................................................................................................................... 8

Maintenance ........................................................................................................................................ 9

Transportation ...................................................................................................................................... 9

Storage ................................................................................................................................................. 9

DECALS ......................................................................................................................................................... 10

ASSEMBLY ............................................................................................................................................... 11-18

Tractor Preparation .............................................................................................................................. 11

Debris Blower Assembly ...................................................................................................................... 11

Debris Blower removing front wooden crate ...................................................................... 11

Debris Blower Installation on a Three Point Hit ch .............................................................. 12

Installation of the Debris Blower with a Quick Hitch Cat. 1 ................................................ 13

Installation of the Debris Blower with a Quick Hitch Cat. 2 ................................................ 13

Driveline Preparation ........................................................................................................... 14

How To Determine Driveline Ang le s

................................................................ 14

Angles at Each End Of Driveline ........................................................................... 15

Determining Driveline Length ............................................................................ 15-16

Driveline Installation ............................................................................................................ 17

Removing Debris Blower from Tractor ............................................................................... 18

OM 0400-A

TABLE OF CONTENT

OPERATION ............................................................................................................................................ 19-21

General Preparation ............................................................................................................................. 19

Roadway Transport ............................................................................................................................. 19

OPERATION ........................................................................................................................................ 20

Debris Blower Commands ................................................................................................. 20

Debris Blower Utilisation ..................................................................................................... 20

Nozzle air ejection Orientation ........................................................................................... 20

Adjustments ......................................................................................................................................... 21

Reduction Chain Tension Adjustment ............................................................................... 21

MAINTENANCE ........................................................................................................................................ 22-28

Maintenance ......................................................................................................................................... 22

Shear Bolt ............................................................................................................................ 22

Lubrication ............................................................................................................................................ 23

Periodic Checks ................................................................................................................................... 23

Belt Replacement ................................................................................................................................. 24

Impeller Removing and Reinstallation ................................................................................................. 25

Driveline Troubleshooting ............................................................................................................... 26-28

PARTS ..................................................................................................................................................... 29-35

Introduction ............................................................................................................................................... 29

Manual Holder ........................................................................................................................................... 29

Debris Blower – Housing .......................................................................................................................... 30

Debris Blower – Drum............................................................................................................................... 31

Debris Blower – Belt Drive ................................................................................................................... 32-33

Debris Blower – Hitch and Wheels ........................................................................................................... 34

Driveline 5RD4700159 ............................................................................................................................. 35

TORQUE SPECIFICATION TABLE .................................................................................................... ......... 36

OM 0400-A

SPECIFICATION

Features and Specifications

Power source

Category Compatibility 3 point Standard cat.1 & cat.2 Quick Hitch Compatibility ASABE Compatible Cat. 1 & 2 Air flow 6061 cfm Impeller dimension 29 3/4" x 10" – 12 blades Impeller speed 1453 rpm to 540 rpm Air velocity 141 m/h – 227 km/h Outlet area 70.4 cu.in – 454.2 cu.cm

30HP tractor – PTO 540 rpm

BL1130

25 HP PTO

Drive Belt 4-5VX560 "power ban d" Driveline 40 series Directional control Manual Panel – left or right Ground clearance 3 1/ 8" Height adjustment Determined by tractor Caster wheel 3 wheels – 12" dia. X 3" pn eumatic Impeller housing Dimension 46 1/2" length x 48 1/2" height x 49 1/4" width Weight 655 lbs

Rear & front panel: 10ga

Housing edge : 12ga

OM 0400-A

TO THE PURCHASER

INTRODUCTION

All products are designed to give safe, dependable service if they are operated and maintained according to instructions.

Read and understand this manual before operation.

This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the implements. The information was applicable to products at the time of manufacture and does not include modifications made afterwards.

Read and understand this operator's manual before attempting to put an implement into service. Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the implements and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.

The Dealer is responsible for wa rran t y re gistra ti on of t he uni t y ou h ave pu rchas ed . T o assis t yo ur deal er i n handling your needs, please record here after the mo del numb er and seri al number o f your imple ment and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that an implement or tractor is lost or stolen.

Illustrations

The illustrations may not necessarily reproduce the full detail and the exact sha pe of the parts or depict the actual models, but are intended for reference only.

Direction Reference

Right Hand and Left Hand are determined by those seen by the conductor standing behi nd the equipment.

TRACTOR DEBRIS BLOWER

MODEL :

SERIAL NUMBER :

DATE OF PURCHASE :

OM 0400-A

SECURITY

SAFETY FIRST

This symbol, the industry's "Safety Alert Symbol", is used th roughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before yo u attempt to assemble or use this unit.

DANGER : Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING : Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION : Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. IMPORTANT : Indicates that equipment or property damage could result if instructions

are not followed. NOTE : Gives helpful information.

All products are designed to give saf e, dependable service if they are operated and maintained according to instructions. Read and understand this man ual before operation be certain anyone operating this product reads this manual, and all other applicable manuals , to become familiar with this equipment and all safety precautions. Failure to do s o could result in serious personal injury or equipment damage. If you have any questions, consult your dealer.

. It is the owner's responsibility to

BEFORE OPERATION

Children and Bystanders

Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them.

1. Keep children out of the operating area and under the watchful eye of another responsible adult.

2. Be alert and turn machine off if children enter the work area.

3. Before and when backing, look behind and look for small children.

4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with safe operation of the machine.

5. Never allow children to play on the machine or attachment even when turned off.

6. Never allow children to operate the machine even under adult supervision.

7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.

OM 0400-A

SECURITY - continued

NOTICE

A safe operator is the best insuranc e against accidents. All operators, no matter how experienced t hey may be, should read this Operator's Manual and all other related manuals before attempting to opera te an implement. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the implements and on the tractor.

DEBRIS BLOWER

Before Operation

1. Read and understand this operator's manual and tractor operator's manual. Know how to operate all controls and how to stop the unit and disengage the controls quickly.

2. Never wear loose, torn, or bulky clothing around the tractor and implement. It may catch on moving parts or controls, leading to the risk of accident.

3. Disengage clutch and shift into neutral before starting the engine.

4. Do not operate equipment in wintertime without wearing adequate winter garments.

5. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the equipment as well as the tractor operator's manual. Working with unfamiliar equipment can lead to accidents. Be thoroughly familiar with the controls and proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

8. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in the operator's manual.

9. Do not modify or alter this equipment or any of its components, or any equipment function without first consulting your dealer.

10. Keep safety decals clean of dirt and grime.

11. Make sure the tractor is counterweighted

as recommended by your dealer. Weights provide the necessary balance to prevent tip-over or loss of traction or steering

6. Keep all shields in place and properly tighten all mounting hardware.

7. Periodically, inspect all moving parts for wear and replace with authorized service parts if an excessive amount of wear is present.

OM 0400-A

SECURITY - continued

Debris blower Operation

1. Before leaving the tractor/debris blower unattended, take all possible precautions. Park the tractor/debris blower on level ground, set the parking brake, disengage debris blower drive, lower the debris blower to the ground, place all levers including auxiliary control levers in neutral, shut off the engine and remove the ignition key.

2. Prior to operation, clear work area of all objects that can be picked up and thrown. Mark all curbs, pipes, etc. that cannot be moved.

3. Be sure the debris blower drive is in OFF position before starting engine.

4. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic.

5. Do not carry passengers.

6. Keep clear of all rotating parts. Do not put

hands or feet under, or into debris blower with engine running. Be especially observant of the debris blower areas of discharge, intake or all other mechanical motions.

7. Park the tractor/debris blower on level ground, set the parking brake, disengage the debris blower drive, lower the debris blower to the ground, place all control levers in neutral, shut off the engine, remove the ignition key and allow the rotating parts to stop BEFORE making any repairs, adjustments or inspections.

8. If the debris blower starts to vibrate abnormally, disengage the pulley, stop the engine immediately and check for cause. Excessive vibration is generally a sign of trouble.

9. Do not ru n the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odorless and deadly.

10. Do not attempt to operate on ste ep slopes. If operating on slopes is necessary, exercise extreme caution when changing direction.

11. Never operate debris blower without guards, and other safety protective de vices in place. All tractor and debris blower shields and covers must be correctly installed at all times. When necessary to remove these, th ey must be reinstalled immediately.

12. Never operate debris blower near glass enclosures, automobiles, window wells, embankments, etc., without proper adjustment of the angling deflector.

13. Never operate machine at high transport speeds on a slippery surface.

14. Use extra caution when backing up.

15. Disengage power to debris blower when

transporting or when n ot in use.

16. Never operate the debris blower without good visibility and lighting.

17. Prolonged exposure to loud noise c an cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises.

18. Never allow anyone near the work area.

19. Never allow anyone to operate the debris

blower until they have read the manual completely and are thoroughly familiar with basic tractor and debris blower operation.

20. Always make sure all debris blower components are properly installed and securely fastened BEFORE operation.

21. Keep away from discharge. This debris blower has the capacity to throw deb ris at far distances.

22. Never direct discharge towards people or animals. Thrown debris can cause serious injury.

OM 0400-A

THE TRACTOR

General Information

SECURITY - continued

1. Read the operator's manual carefully before

using tractor. Lack of operating knowledge can lead to accidents.

Operating the Tractor

1. Never run the tractor engine in a closed building without adequate ventilation, as the exhaust fumes are very dangerous.

2. Never allow an open flame near the fuel tank or battery.

3. Make sure the shield is installed when using a PTO-driven equipment and always replace the shield if damaged.

4. Always bring the tractor to a complete stop, shut off the engine, lower the implement to the ground and remove the ignition key before leaving the tractor.

5. Never park the tractor on a steep slope.

6. Do not attempt to operate on steep slopes.

7. Use of tire chains for better traction and

stability is recommended.

8. Always drive the tractor at speeds compatible with safety, especially when operating over rough ground, crossing ditches, or when turning.

9. Handle fuel with care, as it is highly flammable.

10. Use approved fuel container.

11. Never add fuel to a running engine or a hot

engine.

12. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.

13. Never allow anyone to operate the debris blower until they are thoroughly familiar with basic tractor and debris blower operation.

2. Do not allow anyone but the operator to ride on the tractor. There is no safe place for extra riders

14. A minimum 20% of tractor and equipment

weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

15. Always make sure all debris blower

components are properly installed and securely fastened BEFORE operation.

During Operation

1. Do not allow anyone to ride on the tractor/ debris blower at any time. There is no safe place for passengers on this equipment. The operator MUST sit in the tractor seat.

2. Eye and hearing protection is recommended when operating the debris blower.

3. Operate only during daylight hours, or when the area is well lit with bright artificial light.

4. Disengage the PTO (turn to “OFF”), place the transmission in neutral, set the parking brake, shut off the engine and remove the key, and make sure rotating components have stopped BEFORE leaving the operator’s seat.

5. Inspect the debris blower after striking any foreign object to assure that all debris blower parts are safe and secure and not damaged.

OM 0400-A

SECURITY - continued

MAINTENANCE

1. Park the tractor/ debris blower on level

ground, set the parking brake, disengage the PTO, shut off the engine, remove the key, and lower the implement to the ground BEFORE making any debris blower adjustments.

2. To avoid injury, do not adjust or service the debris blower with the tractor engine running. Making sure rotating components have completely stopped before leaving the operator’s seat

3. Always wear eye protection when cleaning or servicing the debris blower.

4. Do not work under any part of the tractor or debris blower, unless it is securely supported by safety stands.

5. Make sure all shields and guards are securely in place following all service, cleaning, or repair work.

6. Do not modify or alter this equipment or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer.

TRANSPORTATION

1. If the tractor/ debris blower is to be driven on

public roads, it must be equipped with an SMV (Slow Moving Vehicle) sign. Check local traffic codes that may apply to unit usage on public roads and highways in your area.

2. Be alert for all ot her traffic when driving the tractor/ debris blower on public roads or highways.

3. Reference the Roadway Transport section on page 19.

STOR AGE

1. Before storing the debris blower, certain

precautions should be taken to protect it from deterioration.

2. Clean the debris blower thoroughly.

3. Make all the necessary repairs.

4. Replace all Safety Signs that are

damaged, lost, or otherwise become illegible. If a part to be replaced has a sign on it, obtain a new safety sign from your dealer and install it in the same place as on the removed part.

OM 0400-A

5. Repaint all parts from which paint has worn or peeled.

6. Lubricate the debris blower as instructed under "Lubrication" section.

7. When the debris blower is dry, oil all moving parts. Apply oil liberally to all surfaces to protect against rust.

8. Attach driveline shield safety chain around driveline by passing it over the upper hitch

9. Store in a dry place.

5RD2500813

DECALS

Replace immediately if damaged

5RD2500786

5RD2500792

5RD2500793

5RD2500785

5RD2500624

5RD664391

5RD2500616

OM 0400-A

5RD2500820

5RD2500830

5RD2500827

5RD2500828

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