John Deere 727 Z-TRAK, 06621213-16, 717 Z-TRAK User Manual

MODEL 06621213 - 16
PECO
PECO OWNERS MANUAL
FOR A JOHN DEERE 717 & 727 UNIT
MODEL #717 Z-TRAK 48” DECK &
727 Z-TRAK 54” DECK
P# Q0285
Your new PECO Vac has been engineered and manufactured to PECO’s high
standards for safety, quality, dependability, and ease of operations.
SAVE THIS MANUAL FOR FUTURE REFERENCE
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WARRANTY
PECO
PECO Limited Warranty for New Products
A. WHAT IS WARRANTED? PECO extends the following war r an t ie s to th e o ri g in a l purchaser of each new PECO consumer product subject to the following limitations.
1. PRODUCT WARRANTY. Any part of any consumer product, which is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PE CO elect s , withou t charge for parts or labor, if the defect appears within 12 months from the date of delivery of the product to the original purchaser. ALL DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE VALIDITY OF WARRANTY CLAIMS. Freight and mailing charges will be borne by the customer.
2. PARTS REPLACED DURING WARRANTY. Any new PECO part which is furnished in performance of this warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced, as PE CO elect s , withou t charge if the defect appears within 90 days from the date of installation of such part or before the expiration of the original warranty period, whichever is later.
B. SECURING WARRANTY ADJUSTMENTS Damaged or broken parts other than engines or batteries, must be returned to PECO, Inc., P.O. Box 1197, Arden, NC 28704 before any wa rranty adjustment can be authorized. At the time of requesting warranty adjustment, the pu r c h a s er must pr e s e n t evidence of the date of delivery of the product. The purchaser shall pay any charge for transporting the product to and from Arden, NC.
C. ITEMS NOT COVERED BY PECO WARRANTY. Engines and batteries attached to PECO products are covered under a separate warranty by the respective manufacturer.
D. UNAPPROVED ALTERATION OR MODIFICATION. All obligation s of PECO, Inc . und er this wa r ranty sh a ll be terminated if products are altered or modified in ways not approved by PECO, Inc.
E. ACCIDENTS AND NORMAL MAINTENANCE. The warranty covers only defective material and workmanship. It does not cove r de p r e ciation or damage caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be paid for by the purchaser.
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER. Neither PECO, Inc. nor any company affiliated with it makes any warranties, representations or promises as to the quality of performance of its pr oducts oth er th an tho se se t forth herein. Except as described above, PECO, Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES OF FITNESS AND MERCHANTABILITY.
G. ANY MACH I NE USED FOR R EN TA L O R C OM M E R CI A L PURPOSES ARE GUARANTEED FO R 45 DAYS FROM DATE OF ORIGINAL SALE ONLY.
H. REMEDIED EXCLUSIVE. The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO, Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or consequential damages.
I. NO SERVICE CENTER WARRANTY. The selling Service Center makes no warranty on his own on any ite m warrante d by PECO, Inc . unless he delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no authority to make any representation or promise on behalf of PECO or to modify the terms of limitations of this warranty in any way.
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SAFETY
PECO
Outdoor Power Equipment Institute Recommendations
WARNING TO PURCHASERS OF INTERNAL COMBUSTION ENGINE EQUIPPED MACHINERY OR DEVICES IN THE STATE OF CALIFORNIA: The equipment which you have purchased does not have a spark arrester muffler. If this equipment is to be used on any forest covered and brush covered land or grass covered unimproved land in the state of California, the law requires that a spark arrester muffler be installed and be in effective working order. The spark arrester must be attached to the exhaust system and comply with Section 4442 of the California Public Resources Code.
1. Read the owner’s manual carefully and familiar­ize yourself with the proper use of your attachment. Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment.
2. Know the controls and how to stop quickly. READ THE OWNER’S MANUAL!
3. Do not allow children to operate the vehicle. Do not allow adults to operate it without proper instruction.
4. Be especially watchful of children and pets dart­ing into the area while operating.
5. Keep your eyes and mind on your tractor while mowing or operating your attachment. Don’t let others distract you.
6. Do not attempt to operate your tractor or mower when not in the driver’s seat.
WARNING!
NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place.
7. Always stop Vac engine when emptying the container.
8. Stop tractor and vac engines and remove spark plug wire before removing or replacing hose, boot, blower cone or performing any maintenance.
9. Mow up and down the face of slopes (not steeper than 10 degrees); never across the face of the slope.
10. It is recommended that the container be kept only half full when negotiating any slopes. Start mowing on slopes when the container is empty.
11. Inspect your lawn and remove any foreign ob­jects before mowing. Never deliberately run mower across any foreign object.
12. Wear ear protection if noise level is offensive.
WARNING!
Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower fan have stopped rotating.
WARNING!
To avoid serious injury, perform maintenance on the vacuum collector ONLY AFTER STOPPING THE TRACTOR ENGINE AND WAITING FOR ALL MOV­ING PARTS TO COME TO A COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning the maintenance.
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For your personal safety, ALWAYS mow UP and DOWN the face of slopes and NEVER across the face. NEVER attempt to mow excessively steep slopes and use caution when turning on any slope.
WARNING!
PARTS LIST
PECO
REF. NO. PART NO. DESCRIPTION
01 E1039 BOOT (48” DECK) 1
E1113 BOOT (54” DECK) 1 02 J6006 7”-8” HOSE CLAMPS 2 03 ****** 8” x 32” LOWER HOSE 1 04 E6009 8” BLOWER CONE 1 05 A602 5.5HP/BLOWER/BLADE ASSEMBLY 1 OR A638 6HP/BLOWER/BLADE ASSEMBLY 1 06 J6011 5”-6” HOSE CLAMPS 2 07 ****** 6” x 30” UPPER HOSE 1 08 #HB0151 HARDWARE BAG 1 09 A0452 TOP FRAME ASSEMBLY 1 10 A0971 MOTOR MOUNT ARM ASSEMBLY 1 11 B0001 BOOT PLATE 1 12 A0060 THROTTLE KIT ASSEMBLY (5.5 & 6HP) 1 13 B2220 WEIGHT 1 14 B3727 OUTER MOTOR MOUNT TUBE 1 15 B0064 LEFT & RIGHT SIDE LEGS 2 16 B0026 WEIGHT BRACKETS 2
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PARTS DIAGRAM
PECO
06
12
09
07
13
14
04
10
05
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15
16
03
02
08
11
01
ASSEMBLY
PECO
STEP 1:
Place the left main frame side leg (A) onto the rear sides of the mower. Secure the left main frame side
leg (A) to the rear of the mower using the mower’s preexisting bolts (B). After the left main frame side leg is secure follow the same instructions to mount the right main frame side leg. Use the picture below for more detail.
A
B
STEP 2:
Place the outer motor mount tube (A) underneath the left & right main frame side legs (B). Secure the
outer motor mount tube (A) to the left & right main frame side legs (B) by using (2) 3/8”-16 u-bolts (PN#K1119) and (4) 3/8”-16 flange nuts (PN#K1215). Use the picture below for more detail.
B
A
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ASSEMBLY
PECO
STEP 3:
Place the top frame assembly (A) onto the left and
right main frame side legs (B). Secure the top frame assembly (A) using (4) 3/8”-16 x 1” hex bolts (PN#K1191) (2 per side) & (4) 3/8-16 flange nuts (PN#K1215) (2 per side). Use the diagram to the right for more detail.
STEP 4:
On the right end of the outer motor mount tube (A)
slide the motor mount arm assembly (B) in. Secure using (1) detent pin (PN#J0248). Next place the engine (C) onto the motor mount arm assembly (A). Secure the engine (C) to the motor mount arm assembly (B) by using (4) 5/16”-18 x 1-1/2” hex bolts (PN#K1157) and (4) 5/16”-18 flange nuts (PN#K1178). Use the picture to the right for more detail.
A
A
B
B
BOLT LEGS ON OUTSIDE OF FRAME
C
STEP 5:
Secure the boot (A) to the boot plate (B) by using (2)
3/8”-16 x 2” carriage bolts (PN#K1184) and (2) 3/8”-16 flange nuts. Slide and hook the boot & boot plate to the deck. Use the picture to the right for more detail.
A
B
STEP 6:
Mount the left & right weight brackets (A) to the
mower using (2) 3/8”-16 u-bolts (PN#K1432) and (4) 3/8”-16 flange nuts (PN#K1215). Using a floor jack secure the weight brackets (A) to the weight (B) using (4) 1/2”-13 u-bolts (PN#K0331) (2 per side) and (8) 1/2”-13 flange nuts (PN#K1246). Use the picture to the right for more detail.
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A
B
A
ASSEMBLY
PECO
STEP 7:
The ears of the cone (A) should fit underneath the
two threaded bosses on the blowerface (B). Secure with (2) 5/16”-18 x 2” hex bolts (PN#K1159). Use the diagram to the right for more detail.
TIGHTEN ALL NUTS AND BOLTS!
B
IMPELLER BLADE REPLACEMENT
A
A
B
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ASSEMBLY
PECO
STEP 8:
Place the hose clamps over each end of the 6” hose (A). Attach one end of the hose onto the blower hous-
i ing (B). Attach the free end of the hose over the inlet (C). Tighten the hose clamps. Use the picture below f for more detail.
C
A
B
STEP 9:
Place the hose clamps over each end of the lower hose (D). Attach one end of the hose over the blower
cone (E). Slide the free end of the hose over the boot (F) and tighten the hose clamps. Use the picture below for more detail.
E
D
F
TIGHTEN THE HOSE CLAMPS BEFORE EACH USE!
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MAINTENANCE
PECO
Your PECO Lawn Vac was designed and built to provide years of service with only minor care. Certain tasks however must be performed to keep it in good operating condition and to avoid costly repairs. This section describes and provides procedures for the necessary care of the Lawn Vac.
SCHEDULED CARE
Before Each Use
After Each Use
Every 10 Hours
CARE REQUIRED
Check engine oil. Check all hose connections.
Clean Collector Box, hoses and engine of all grass and dirt.
Check to be sure all screws, nuts, bolts, pins, etc. are present and secure.
Storage
Never store your PECO Lawn Vac with a full or partially filled container; decaying grass and leaves may constitute a fire hazard if left too long. Never leave your vac exposed to the elements. While the metal parts are protected with a quality paint, the engine and other unprotected parts may deteriorate if left exposed to rain or snow.
Emptying The Lawn Vac
When the container becomes full, the blower tone will change. In order to empty the container - Release the back door by moving the dump handle on the left hand side of the container. Release the door, push back on the container and the debris falls out. When empty, pull the box forward; move the dump handle in to properly close the rear door.
Service
PECO Lawn Vac Owners should record the name and telephone number of their Service Cen­ter Your Service Center will be happy to supply replacement parts, and accessories as well as perform necessary service or repairs to your lawn vac. If for some reason your Service Center is unable to service your lawn vac or supply replacement parts, contact PECO and include the following information:
Tractor Model: __________________________________ Year of Mfg. _________________
Deck Size: _____________________________________
PECO Vac Model: ________________________
Vac Serial Number: _______________________________
Date of Purchase: _____ /_______ /________
Service Center’s Name:_______________________________________________________
Service Center’s City: ________________________State:______________Zip:__________
Service Center’s Phone Number: _______________________________
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PECO
Diagnostic Procedures
Trouble shooting procedures are provided in the chart below. To use these procedures, first locate the problem below that best describes the trouble you have encountered. Check the possible causes in the list one at a time. Correct any problems that are found and operate
the vacuum collector again to verify that you have eliminated the problem.
DO NOT attempt any major repairs without first contacting your dealer.
PROBLEM CAUSE SOLUTION
Leaves and Grass 1. Engine speed too slow A. Run at full throttle. not being picked 2. Ground speed too fast B. Use lower gear. up completely 3. Hose plugged C. Check and tighten all hoses. D. Unplug hose.
Hoses plug easily 1. Grass or leaves too wet A. Wait for drier conditions.
2. Grass too high B. Reduce ground speed/raise deck.
3. Container full C. Empty container.
4. Grass buildup in boot or D. Clean thoroughly. under mower deck
Vacuum Collector 1. Buildup on blower blades A. Remove cone and clean blades. blower vibrates 2. Bent or chipped blade B. Contact your dealer or PECO. excessively
Unit fails to fill box 1. Engine speed too slow. A. Run at full throttle.
2. Buildup on inlet or screen B. Clean thoroughly.
3. Grass is too wet or long C. Wait for dryer conditions.
The Serial Number Plate is located on the aluminum box near the dump handle.
OUTDOOR POWER EQUIPMENT
Model Number
Serial Number
Arden, North Carolina 28704
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PECO
P.O BOX 1197
ARDEN, NORTH CAROLINA 28704 1-800-438-5823 OR (828) 684-1234 FAX-(828) 684-0858 E-MAIL: PECO@LAWNVAC.COM
MODEL 06621213 - 16 JOHN DEERE 717 & 727 PECO 12
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