John Deere 5310 S OPERATOR’S MANUAL
5310 S
Tractor
OPERATOR’S MANUAL
5310 S Tractor
OMRE247111 Issue G6 (ENGLISH)
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are
known to the State of California to cause cancer, birth
defects, and other reproductive harm.
If this product contains a gasoline engine:
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.
The State of California requires the above two warnings.
John Deere Equipment Private Limited
Printed in India.
Foreword
Introduction
READ THIS MANUAL carefully to learn how to operate
and service your machine correctly. Failure to do so
could result in personal injury or equipment damage.
This manual and safety signs on your machine may
also be available in other languages (see your John
Deere dealer to order).
THIS MANUAL SHOULD BE CONSIDERED a
permanent part of your machine and should remain
with the machine.
MEASUREMENTS in this manual are given in both
metric and customary U.S. unit equivalents. Use only
correct replacement parts and fasteners. Metric and
inch fasteners may require a specific metric or inch
wrench.
RIGHT-HAND AND LEFT-HAND sides are determined
by facing the direction of forward travel.
WRITE TRACTOR SERIAL (CHASSIS) NUMBER in
the Specification or Identification Numbers section.
Accurately record all the numbers to help in tracing the
machine should it be stolen. Your dealer also needs
these numbers when you order parts. File the
identification numbers in a secure place off the
machine.
BEFORE DELIVERING THIS MACHINE, your dealer
performed a predelivery inspection. After operating for
the first 100 hours, schedule an after-sale inspection
with your dealer to ensure best performance.
THIS TRACTOR IS DESIGNED SOLELY for use in
customary agricultural or similar operations
("INTENDED USE"). Use in any other way is
considered as contrary to the intended use. The
manufacturer accepts no liability for damage or injury
resulting from this misuse, and these risks must be
borne solely by the user. Compliance with and strict
adherence to the conditions of operation, service and
repair as specified by the manufacturer also constitute
essential elements for the intended use.
THIS TRACTOR SHOULD BE OPERATED, serviced
and repaired only by persons familiar with all its
particular characteristics and acquainted with the
relevant safety rules (accident prevention). The
accident prevention regulations, all other generally
recognized regulations on safety and occupational
medicine and the road traffic regulations must be
observed at all times. Any arbitrary modifications
carried out on this tractor will relieve the manufacturer
of all liability for any resulting damage or injury.
SETTING FUEL DELIVERY BEYOND PUBLISHED
factory specifications or otherwise overpowering will
result in loss of warranty protection for this machine.
AG,OUO6075,97 –19–21FEB06–1/2
082206
PN=2
Introduction
John Deere 5310 S tractor
NOTE: Tractors shown may have optional equipment.
PY5155 –UN–21AUG05
AG,OUO6075,97 –19–21FEB06–2/2
082206
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Introduction
082206
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Contents
Page Page
Safety ................................05-1
Working With Speed/Hour Meter ............45-7
Stopping the Engine......................45-8
Safety Signs ...........................10-1
Controls and Instruments
Tractor Controls .........................15-1
Instrument Panel ........................15-3
Using Booster Battery.....................45-8
Driving the Tractor
Operator Training Required ................50-1
Driving on Public Roads...................50-1
Operating Transmission ...................50-3
Lights
Light Switch Positions.....................20-1
Using Headlights ........................20-2
Using High Beam Indicator.................20-2
Using Tail Lights.........................20-3
Shifting Transmission .....................50-3
Selecting a Gear ........................50-4
Using Brakes ...........................50-4
Using Differential Lock ....................50-5
Stopping Tractor.........................50-6
Using Turn Signals.......................20-4
Using Hazard Lights......................20-5
Using Flood Lamp .......................20-6
Seven-Terminal Outlet—If Equipped..........20-6
Operator’s Platform
Selecting Seat Position....................25-1
Adjusting Ride Comfort....................25-1
Break-In Period
Observe Engine Operation Closely...........35-1
Break-In Service.........................35-1
Prestarting Checks
Service Daily Before Start-Up...............40-1
Operating the Engine
Before Starting the Engine .................45-1
Starting the Engine.......................45-2
Rockshaft and 3-Point Hitch
Match Tractor Power to Implement...........55-1
3-Point Hitch Components .................55-1
Rockshaft Control Levers ..................55-2
Setting Position Control Lever Stop ..........55-2
Using Rockshaft Position Control ............55-3
Using Draft Control.......................55-4
Adjusting Rockshaft Rate-of-Drop/
Implement lock ........................55-5
Preparing Implement .....................55-5
Positioning Center Link....................55-6
Attaching Implements to 3-Point Hitch ........55-7
Adjusting Hitch Side Sway .................55-8
Leveling the Hitch........................55-9
Adjusting Lateral Float ...................55-10
Adjusting Rockshaft Control Lever Friction ....55-10
Warming Hydraulic System Oil.............55-11
Check Instruments After Starting ............45-3
Oil Pressure Indicator.....................45-3
Charging System Indicator .................45-3
Air Restriction Indicator ...................45-4
Coolant Temperature Gauge ...............45-4
Watch Fuel Level ........................45-4
Changing Engine Speeds..................45-5
Warming Up the Engine ...................45-5
Remote Hydraulic Cylinders
Use Correct Hose Tips....................60-1
Control Lever and Coupler Identification—If
Equipped ............................60-1
Connecting Hoses .......................60-2
Connecting Single-Acting Cylinder ...........60-3
Correcting Reversed Cylinder Response ......60-3
Restart Stalled Engine ....................45-6 Neutral Lever Position ....................60-3
Avoid Idling the Engine....................45-6
Observe Engine Work and Idle Speeds .......45-7
Continued on next page
All information, illustrations and specifications in this manual are based on
the latest information available at the time of publication. The right is
reserved to make changes at any time without notice.
COPYRIGHT2003
DEERE & COMPANY
Moline, Illinois
A John Deere ILLUSTRUCTIONManual
All rights reserved
i
082206
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Contents
Page Page
Extending/Retracting Cylinder...............60-4 Fill Fuel Tank ...........................85-3
Lubricant Storage........................85-3Disconnecting Hoses .....................60-5
Diesel Engine Coolant ....................85-4
Drawbar and PTO
Observe Drawbar / Wagon Hitch Load
Limitations............................65-1
Stay Clear of Rotating Drivelines ............65-1
Use Correct Transmission-Hydraulic Filter
Element .............................85-5
Transmission and Hydraulic Oil .............85-5
Grease................................85-6
Attaching PTO-Driven Implement ............65-2
Operating Tractor PTO (Standard) ...........65-3
Operating Tractor Dual PTO (Optional) .......65-4
Adjusting PTO Clutch Operating Rod .........65-5
Service and Maintenance
Observe Service Intervals..................90-1
Break-In Service.........................90-1
Service Intervals.........................90-2
Ballast
Planning for Maximum Productivity...........70-1
Selecting Ballast Carefully .................70-1
Matching Ballast to Load Work..............70-1
Measuring Wheel Slip—Manually ............70-2
Ballast Limitations........................70-3
Ballasting Front End for Transport ...........70-4
Ballasting Tractor ........................70-5
Service—Every 10 Hours
Check Engine Oil Level ...................95-1
Check Coolant Level .....................95-1
Drain Water and Sediment From Fuel
Tank and Fuel Filter ....................95-2
Water Separator Bowl ....................95-3
Lubricate as Necessary ...................95-3
Determining Maximum Rear Ballast ..........70-5
Determining Maximum Front Ballast..........70-5
Using Cast Iron Weights...................70-6
Installing Rear Cast Iron Weights ............70-6
Using Liquid Weight ......................70-7
Wheels, Tyres and Treads
Service Tyres Safely .....................75-1
Check Implement-to-Tyre Clearance .........75-1
Service—Every 50 Hours
Check Transmission-Hydraulic System
Oil Level ............................100-1
Clean and Check Battery .................100-1
Lubricate Front Axle Pivot Pin .............100-1
Lubricate Steering Spindles ...............100-2
Inspect Tyres and Loose Hardwares ........100-2
Check Tyre Inflation Pressure ..............75-2
Tyre Inflation Pressure Chart ...............75-3
Tighten Wheel/Axle Hardware Correctly .......75-3
Tighten Bolts—Adjustable Front Axle .........75-4
Tighten Bolts—Rear Axle ..................75-5
Observe Rear Wheel Tread Width Limitations . . 75-5
Tread Settings—Multi-Position Rear Wheels . . . 75-6
Tread Settings—Adjustable Front Axle........75-7
Service—Every 250 Hours
Change Engine Oil and Filter ..............110-1
Service Air Cleaner .....................110-2
Inspect and Adjust Alternator/Fan Belt .......110-2
Lubricate 3-Point Hitch...................110-3
Check Neutral Start System ...............110-3
Check and Adjust Clutch Pedal Free Play ....110-4
Adjust Front Axle Tread Width ..............75-9
Checking Toe-In........................75-10
Adjusting Toe-In........................75-11
Service—Every 500 Hours
Replace Fuel Filter......................115-1
Replace Transmission-Hydraulic Filter .......115-1
Transporting
Use Safety Lights and Devices..............80-1
Driving Tractor on Roads ..................80-1
Transport on Carrier......................80-4
Towing Tractor ..........................80-4
Service—Every 600 Hours
Clean Engine Crankcase Vent Tube.........115-1
Pack Front Wheel Bearings ...............115-1
Check Hoses and Hose Clamps for
Tightness ...........................115-2
Lubricate Rear Axle Bearings..............115-2Fuels, Lubricants and Coolant
Handle Fuel Safely—Avoid Fires ............85-1 Check Engine Idle Speeds ................115-3
Check Front Axle Pivot Pin................115-3Handle Fluids Safely—Avoid Fires ...........85-1
Diesel Engine Oil ........................85-2 Adjust Engine Valve Clearance ............115-3
Fuel Storage............................85-2
Diesel Fuel.............................85-2
Continued on next page
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082206
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Contents
Page Page
Service—Every 1250 Hours Aiming Headlights......................140-19
Adjusting Headlights....................140-20Change Transmission-Hydraulic Oil and
Filter ...............................120-1 Replace Headlight Bulb .................140-20
Replace Tail Light and Warning LightClean Transmission-Hydraulic Pickup
Screen .............................120-2 Bulbs .............................140-21
Replace Flood Lamp Bulb ...............140-22
Service—Annually
Checking Tyres .......................140-22
Replace Air Cleaner Elements .............125-1
Troubleshooting
Service—2 Years/2000 Hours
Flush Cooling System....................130-1
Engine Troubleshooting ..................145-1
Transmission Troubleshooting .............145-5
Hydraulic System Troubleshooting ..........145-6
Service—As Required
Service Air Cleaner .....................135-1
Adjust Throttle Friction ...................135-1
Brakes Troubleshooting ..................145-6
Rockshaft and 3-Point Hitch
Troubleshooting ......................145-7
Electrical System Troubleshooting ..........145-9
Service
Additional Service Information .............140-1
Service Tractor Safely ...................140-1
Engine Break-In Oil .....................140-1
Work In Ventilated Area ..................140-2
Using High-Pressure Washers .............140-2
Opening Hood .........................140-2
Removing Side Screens..................140-3
Removing Hood ........................140-3
Air Intake System Components ............140-3
Service Air Cleaner at Regular Intervals......140-4
Checking Air Intake System ...............140-4
Removing Primary Air Cleaner Element ......140-5
Cleaning Primary Element ................140-5
Washing Primary Element ................140-6
Inspecting Element......................140-6
Storing Element ........................140-7
Replacing Alternator/Fan Belt..............140-7
Fuel System Components ................140-7
Bleeding Fuel System....................140-8
Do Not Modify Fuel System ...............140-8
Engine Cooling System Components ........140-9
Cleaning Grille, Screens, Radiator and
Oil Cooler ..........................140-10
Prevent Battery Explosions...............140-10
Observe Electrical Service Precautions .....140-11
Battery Access ........................140-11
Removing Battery......................140-12
Checking Battery Condition ..............140-12
Servicing Battery ......................140-13
Charging Battery ......................140-15
Battery Replacement Specifications ........140-15
Connecting Starter Wiring................140-16
Connecting Alternator Wiring .............140-16
Tractor Storage
Storing Tractor .........................150-1
Removing Tractor From Storage ...........150-3
Specifications
John Deere 5310 S Tractor ...............155-1
Ground Speed at Rated Engine Speed
(2400 RPM) .........................155-2
Metric Bolt and Cap Screw Torque Values....155-3
Unified Inch Bolt and Cap Screw Torque
Values..............................155-4
Identification Numbers
Identification Plates .....................160-1
Record Tractor Serial (Chassis) Number .....160-1
Record Front Axle Serial Number...........160-1
Record Engine Serial Number .............160-2
Record Transmission Serial Number ........160-2
Lubrication Maintenance Record Charts
50, 250 Hour Service Chart ...............165-1
500 Hour Service Chart ..................165-2
600 Hour Service Chart ..................165-3
1000,1250 Hour Service Chart .............165-4
Annual Service Chart ...................165-5
2000 Hour Service Chart .................165-6
As Required Service Chart................165-7
John Deere Service
John Deere Parts .......................170-1
The Right Tools ........................170-1
Well Trained Technician..................170-1
Prompt Service.........................170-1
Locating Fusible Link ...................140-17
Locating Fuses........................140-17
Fuse Size and Function .................140-18
iii
082206
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Contents
iv
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Safety
Recognize Safety Information
This is a safety-alert symbol. When you see this symbol
on your machine or in this manual, be alert to the
potential for personal injury.
Follow recommended precautions and safe operating
practices.
Understand Signal Words
A signal word—DANGER, WARNING, or CAUTION—is
used with the safety-alert symbol. DANGER identifies the
most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
Follow Safety Instructions
Carefully read all safety messages in this manual and on
your machine safety signs. Keep safety signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from your John Deere dealer.
DX,ALERT –19–29SEP98–1/1
T81389 –UN–07DEC88
TS187 –19–30SEP88
DX,SIGNAL –19–03MAR93–1/1
Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
Keep your machine in proper working condition.
Unauthorized modifications to the machine may impair the
function and/or safety and affect machine life.
If you do not understand any part of this manual and need
assistance, contact your John Deere dealer.
05-1
TS201 –UN–23AUG88
DX,READ –19–03MAR93–1/1
082206
PN=7
Prevent Machine Runaway
Avoid possible injury or death from machinery runaway.
Do not start engine by shorting across starter terminals.
Machine will start in gear if normal circuitry is bypassed.
NEVER start engine while standing on ground. Start
engine only from operator’s seat, with transmission in
neutral.
Safety
Operate Tractor Safely
Features designed into your tractor make operation safer
and let it perform a wide variety of jobs. Use your tractor
only for specified jobs it was designed to perform:
implement carrier, load mover, remote power source, or
transport unit—not a recreational vehicle.
Careless use or misuse can result in unnecessary
accidents. Be alert to hazards of tractor operation.
Understand causes of accidents and take every
precaution to avoid them. Most common accidents are
caused from:
• Tractor upsets
• Improper starting procedures
• Crushing and pinching during hitching
• Collisions with other motor vehicles
• Getting entangled in PTO shafts
• Falls from tractors
CED,OUO1032,2778 –19–15OCT99–1/1
TS177 –UN–11JAN89
M47224A –19–02JUN97
Avoid accidents by taking the following precautions:
• Put the gear lever in Park position. Leaving
transmission in gear with engine stopped will NOT
prevent the tractor from moving.
• Be sure everyone is clear of tractor and attached
equipment before starting engine.
• Never try to get on or off a moving tractor.
• When tractor is left unattended, put the gear lever in
Park position , stop the engine , remove the key, lower
implements to the ground.
05-2
TS276 –UN–23AUG88
AG,OUO6035,84 –19–18MAY00–1/1
082206
PN=8
Safety
Use Caution on Hillsides
Avoid holes, ditches, and obstructions which cause the
tractor to tip, especially on hillsides. Avoid sharp, uphill
turns.
Never drive near the edge of a gully or steep
embankment -- it might cave in.
Driving forward out of a ditch or mired condition or up a
steep slope could cause tractor to tip over rearward. Back
out of these situations if possible.
Danger of overturn increases greatly with narrow tread
setting, at high speed.
Hitch towed loads only to drawbar. When using a chain,
take up the slack slowly.
TS205 –UN–23AUG88
Shift to Low Gear on Hills
Shift to a low gear before descending a steep hill to
improve your control of the tractor with little or no braking.
Use engine braking to reduce speed before applying
tractor brakes. Run-away tractors often tip over. Never
coast downhill.
When driving on icy, wet or oily surfaces, reduce speed
and be sure tractor is properly ballasted (specially front
tyres)to avoid skidding and loss of steering control.
Additional ballast may be needed for transporting heavy
hitch mounted implements. When implement is raised,
drive slowly over rough ground, regardless of how much
ballast is used.
AG,OUO6035,65 –19–17MAY00–1/1
LV4042 –UN–09JUL99
AG,OUO6035,83 –19–17MAY00–1/1
05-3
082206
PN=9
Avoid Tipping
Do not drive where machine could slip or tip.
Stay alert for holes, rocks, and roots in the terrain, and
other hidden hazards. Keep away from drop-offs.
Slow down before you make a sharp turn.
Take care when pulling loads or using heavy equipment:
Safety
• Use only approved drawbar hitch points.
• Limit loads to those you can safely control.
• Use counterweights or wheel weights when suggested
in this operator’s manual.
Reduce speed and exercise extreme caution on slopes
and in sharp turns to prevent tipping or loss of control. Be
especially cautious when changing direction on slopes.
Do not stop or start suddenly when going uphill or
downhill.
If machine stops going up hill:
• STOP the PTO.
• Back down slowly.
TS205 –UN–23AUG88
MX,AVOIDTIP1A1 –19–22JUL94–1/1
05-4
082206
PN=10
Safety
Freeing a Mired Machine
Attempting to free a mired machine can involve safety
hazards such as the mired tractor tipping rearward, the
towing tractor overturning, and the tow chain or tow bar (a
cable is not recommended) failing and recoiling from its
stretched condition.
Back your tractor out if it gets mired down in mud. Unhitch
any towed implements. Dig mud from behind the rear
wheels. Place boards behind the wheels to provide a solid
base and try to back out slowly. If necessary, dig mud
from the front of all wheels and drive slowly ahead.
If necessary to tow with another unit, use a tow bar or a
long chain (a cable is not recommended). Inspect the
chain for flaws. Make sure all parts of towing devices are
of adequate size and strong enough to handle the load.
Always hitch to the drawbar of the towing unit. Do not
hitch to the front pushbar attachment point. Before
moving, clear the area of people. Apply power smoothly to
take up the slack: a sudden pull could snap any towing
device causing it to whip or recoil dangerously.
TS1645 –UN–15SEP95TS263 –UN–23AUG88
Park Tractor Safely
To park tractor safely:
• Disengage PTO.
• Lower equipment to the ground.
• Put gear shift lever in PARK.
• STOP the engine.
• Remove key.
Before you leave the operator’s seat, wait for engine and
attachment parts to stop moving.
05-5
DX,MIRED –19–07JUL99–1/1
M35691 –UN–26APR89
MX,SAIP,AAA1 –19–21AUG99–1/1
082206
PN=11
Safety
Handle Fuel Safely—Avoid Fires
Handle fuel with care: it is highly flammable. Do not refuel
the machine while smoking or when near open flame or
sparks.
Always stop engine before refueling machine. Fill fuel tank
outdoors.
Prevent fires by keeping machine clean of accumulated
trash, grease, and debris. Always clean up spilled fuel.
Prepare for Emergencies
TS202 –UN–23AUG88
DX,FIRE1 –19–03MAR93–1/1
Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital, and fire department near your telephone.
Wear Protective Clothing
Wear close fitting clothing and safety equipment
appropriate to the job.
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,FIRE2 –19–03MAR93–1/1
TS291 –UN–23AUG88
TS206 –UN–23AUG88
05-6
DX,WEAR –19–10SEP90–1/1
082206
PN=12
Protect Against Noise
Prolonged exposure to loud noise can cause impairment
or loss of hearing.
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Safety
Stay Clear of Rotating Drivelines
Entanglement in rotating driveline can cause serious injury
or death.
Keep tractor master shield and driveline shields in place
at all times. Make sure rotating shields turn freely.
Wear close fitting clothing. Stop the engine and be sure
PTO driveline is stopped before making adjustments,
connections, or cleaning out PTO driven equipment.
DX,NOISE –19–03MAR93–1/1
TS207 –UN–23AUG88
TS1644 –UN–22AUG95
DX,PTO –19–12SEP95–1/1
Use Safety Lights and Devices
Prevent collisions between other road users, slow moving
tractors with attachments or towed equipment, and
self-propelled machines on public roads. Frequently check
for traffic from the rear, especially in turns, and use turn
signal lights.
Use headlights, flashing warning lights, and turn signals
day and night. Follow local regulations for equipment
lighting and marking. Keep lighting and marking visible,
clean, and in good working order. Replace or repair
lighting and marking that has been damaged or lost. An
implement safety lighting kit is available from your John
Deere dealer.
05-7
TS951 –UN–12APR90
DX,FLASH –19–07JUL99–1/1
082206
PN=13
Safety
Safely Transporting the Tractor
A disabled tractor is best transported on a flatbed carrier.
Use chains to secure the tractor to the carrier.
Never tow a tractor at a speed greater than 16 km/h (10
mph). An operator must steer and brake the tractor under
tow.
Tow Loads Safely
Stopping distance increases with speed and weight of
towed loads, and on slopes. Towed loads with or without
brakes that are too heavy for the tractor or are towed too
fast can cause loss of control. Consider the total weight of
the equipment and its load.
Observe these recommended maximum road speeds, or
local speed limits which may be lower:
• If towed equipment does not have brakes, do not travel
more than 32 km/h (20 mph) and do not tow loads more
than 1.5 times the tractor weight.
• If towed equipment has brakes, do not travel more than
40 km/h (25 mph) and do not tow loads more than 4.5
times the tractor weight.
Ensure the load does not exceed the recommended
weight ratio. Add ballast to recommended maximum for
tractor, lighten the load, or get a heavier towing unit. The
tractor must be heavy and powerful enough with adequate
braking power for the towed load. Use additional caution
when towing loads under adverse surface conditions,
when turning, and on inclines.
MX,SAIP,LA1 –19–29JUL94–1/1
LV610 –UN–22APR94
TS216 –UN–23AUG88
05-8
DX,TOW –19–02OCT95–1/1
082206
PN=14
Safety
Keep Riders Off Machine
Only allow the operator on the machine. Keep riders off.
Riders on machine are subject to injury such as being
struck by foreign objects and being thrown off of the
machine. Riders also obstruct the operator’s view resulting
in the machine being operated in an unsafe manner.
Practice Safe Maintenance
Understand service procedure before doing work. Keep
area clean and dry.
Never lubricate, service, or adjust machine while it is
moving. Keep hands, feet , and clothing from
power-driven parts. Disengage all power and operate
controls to relieve pressure. Lower equipment to the
ground. Stop the engine. Remove the key. Allow machine
to cool.
Securely support any machine elements that must be
raised for service work.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground
cable (-) before making adjustments on electrical systems
or welding on machine.
DX,RIDER –19–03MAR93–1/1
TS290 –UN–23AUG88
On towed implements, disconnect wiring harnesses from
tractor before servicing electrical system components or
welding on machine.
05-9
TS218 –UN–23AUG88
DX,SERV –19–17FEB99–1/1
082206
PN=15
Safety
Service Tractor Safely
Do not service the tractor while it is in motion or while the
engine is running.
Tighten wheel hardware to correct torque as specified in
Wheels, Tyres and Tread section. Torque at intervals
shown in Break-In Period and Lubrication and
Maintenance sections, to ensure that wheel hardware
does not loosen.
Reinstall shields removed during service.
Work In Ventilated Area
Engine exhaust fumes can cause sickness or death. If it is
necessary to run an engine in an enclosed area, remove
the exhaust fumes from the area with an exhaust pipe
extension.
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area
LV828 –UN–08AUG94
AG,OUO6035,70 –19–17MAY00–1/1
TS220 –UN–23AUG88
DX,AIR –19–17FEB99–1/1
Support Machine Properly
Always lower the attachment or implement to the ground
before you work on the machine. If the work requires that
the machine or attachment be lifted, provide secure
support for them. If left in a raised position, hydraulically
supported devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator’s manual.
05-10
TS229 –UN–23AUG88
DX,LOWER –19–24FEB00–1/1
082206
PN=16
Safety
Avoid Heating Near Pressurized Fluid Lines
Flammable spray can be generated by heating near
pressurized fluid lines, resulting in severe burns to
yourself and bystanders. Do not heat by welding,
soldering, or using a torch near pressurized fluid lines or
other flammable materials. Pressurized lines can
accidentally burst when heat goes beyond the immediate
flame area.
Avoid High-Pressure Fluids
Escaping fluid under pressure can penetrate the skin
causing serious injury.
Avoid the hazard by relieving pressure before
disconnecting hydraulic or other lines. Tighten all
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
DX,TORCH –19–10DEC04–1/1
TS953 –UN–15MAY90
X9811 –UN–23AUG88
Service Cooling System Safely
Explosive release of fluids from pressurized cooling
system can cause serious burns.
If radiator cap must be removed, do not remove when
engine is hot. Shut engine off and wait until cap is cool
enough to touch with bare hands. Slowly loosen cap to
first stop to relieve pressure before removing completely.
05-11
DX,FLUID –19–03MAR93–1/1
TS281 –UN–23AUG88
AG,OUO1032,2682 –19–30SEP99–1/1
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Store Attachments Safely
Stored attachments such as dual wheels, cage wheels,
and loaders can fall and cause serious injury or death.
Securely store attachments and implements to prevent
falling. Keep playing children and bystanders away from
storage area.
Safety
Prevent Acid Burns
Sulfuric acid in battery electrolyte is poisonous. It is strong
enough to burn skin, eat holes in clothing, and cause
blindness if splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.
2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.
2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15—30 minutes. Get
medical attention immediately.
DX,STORE –19–03MAR93–1/1
TS219 –UN–23AUG88
If acid is swallowed:
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but do not
exceed2L(2quarts).
3. Get medical attention immediately.
05-12
TS203 –UN–23AUG88
DX,POISON –19–21APR93–1/1
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Safety
Service Tires Safely
Explosive separation of a tire and rim parts can cause
serious injury or death.
Do not attempt to mount a tire unless you have the proper
equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly. Use a safety
cage if available.
Check wheels for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
Dispose of Waste Properly
Improperly disposing of waste can threaten the
environment and ecology. Potentially harmful waste used
with John Deere equipment include such items as oil, fuel,
coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,RIM –19–24AUG90–1/1
TS211 –UN–23AUG88
TS1133 –UN–26NOV90
05-13
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Safety Signs
Warning Labels
Keep warning labels in good condition, replace if not in
readable condition.
GENERIC,0000038 –19–28JUN06–1/4
Top surface of PTO shield
Just below starter body
PY5800 –UN–11JUL06
PY5801 –UN–11JUL06
M71026 –19–02JUL90
LV1932 –19–02JUN97
LV4307 –19–04NOV05
Left fender
PY1057 –UN–25JUN01
Continued on next page
10-1
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Safety Signs
PY2280 –UN–18NOV04
Top of Battery
Right Fender
PY1965 –UN–24FEB04
GENERIC,0000038 –19–28JUN06–3/4
PY4879 –UN–06DEC05
PY4342 –UN–29DEC04
Right Fender
10-2
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Tractor Controls
Controls and Instruments
A—Steering Wheel D—Light Switch G—Clutch Pedal I—Foot Throttle
B—Hand Throttle E—Hazard Switch H—Key Switch J—Brake Pedal
C—Horn Button F—Turn Signal Switch
Continued on next page
PY80265,05I0102 –19–17FEB06–1/2
PY5158 –UN–17FEB06
15-1
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Controls and Instruments
PY5501 –UN–16FEB06
PY4077 –UN–19JAN06
PY5544 –UN–06MAR06
.
A—Selective Control Lever C—Rockshaft Draft Control E—PTO Shift Lever H—Differential Lock Pedals
B—Rockshaft Position Control Lever F—Range Shift Lever
Lever D—Gear Shift Lever G—Rockshaft Rate-of- drop
Knob
PY4542 –UN–26JAN05
15-2
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Instrument Panel
Controls and Instruments
A—Air Restriction Indicator D—Charging System Indicator F—Coolant Temperature H—Tachometer
B—High Beam Indicator E—Engine Oil Pressure Gauge I—Fuel Gauge
C—Hour Meter Indicator G—Turn Signal Direction
Indicators
PY80265,05I0105 –19–12SEP05–1/1
PY5766 –UN–02JUN06
15-3
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Lights
Light Switch Positions
Tractor light switch has five positions:
A—Turns off all lights.
B—Turns on warning lights only. Use for parking the
vehicle
C—Turns on dim headlights, tail lights and warning lights.
Turn switch to this position before meeting other vehicles.
D—Turns on bright headlights, tail lights and warning
lights. For highway driving during night time
E—Turns on high beamlight.
F— Switch on flood light (plough lamp). for field use only.
Do not use on roads. Flood light might blind or confuse
other drivers.
A—Lights Off
B—Warning Lights Position
C—Dim Headlights,Tail Lights and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—High Beamlights
F—Flood Light Switch
PY4481 –UN–11JAN05PY4107 –UN–21AUG04
20-1
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Lights
Using Headlights
Dual-beam headlights (F) are switched on by either “High
Beamlight” (E), “Bright Headlight” (D), or “Dim Headlight”
(C) light switch positions.
Always dim lights before meeting another vehicle.
Keep headlights adjusted properly, (see Adjusting
Headlights in Service section).
A—Lights Off
B—Warning Lights Position
C—Dim Headlights, Tail Lights, and Warning Light
Position
D—Bright Headlights, Tail Lights and Warning Lights
Position
E—High Beamlight
F—Headlights
PY4481 –UN–11JAN05
Using High Beam Indicator
High beam indicator (A) should glow when light switch is
turned to “Bright Headlight” position or “Flood Light”
position. Bright headlights, tail lights, flood light and
warning lights should be on.
A—High Beam Indicator
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Using Tail Lights
Red tail lights (A) are switched on by either bright
headlight or dim headlight light switch position.
Be sure tail light lenses are clean before driving on a
road, so other drivers can see it easily.
CAUTION: Prevent collisions between other
road users, slow moving tractors with
attachments or towed equipment, and
self-propelled machines on public roads.
Frequently check for traffic from the rear,
especially in turns, and use hand signals or
turn signal lights.
Use headlights, flashing warning lights, and
turn signals day and night. Follow local
regulations for equipment lighting and marking.
Keep lighting and marking visible and in good
working order. Replace or repair lighting and
marking that has been damaged or lost. An
implement safety lighting kit is available from
your John Deere dealer.
Lights
PY4883 –UN–22APR05
A—Tail Lights
B—ReflexReflector
C—TurnSignalLights
20-3
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Using Turn Signals
Lights
PY4114 –UN–23FEB06
Move turn signal lever (A) down to indicate left-hand turn
or up for right-hand turn. Indicator lights (D) will flash to
signal turn direction.
When lever is up, front and rear turn lights on right-hand
side (C) will flash . When lever is down, front and rear turn
lights on left-hand side (B) will flash.
NOTE: Be sure to manually return lever to center position
after turning.
PY5510 –UN–17FEB06PY5767 –UN–02JUN06
A—Turn Signal Lever
B—Left-Hand Lights
C—Right-Hand Lights
D—Dash Indicator Lights
GENERIC,000003D –19–11JUL06–1/1
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