J&M JD-STS User Manual

Lanyards and

# Part # Description Qty

1 STS-CP Corner Panel 4
2 STS-FRSP Front/Rear/Side Panel 4
3 STS-FRF Front/Rear/Frame 2
4 STS-TRL Tubing Rail (Left with cut-out) 1
4 STS-TRR Tubing Rail (Right) 1
5 STS-RB Rear Brace 2
6 JD-SMB Sensor Mounting Bracket 1
7 CTE-PP Plastic Plug 8
8 CTE-PL Plastic Lanyard 24

9 CTE-LP Lynch Pin 24
10 JD-EW Extension Wire 1
11 FB-516112 5/16" x 1 1/2" Flange Bolt 4
12 HB-384 3/8" x 4" Bolt 8
13 HB-38412 3/8" x 4 1/2" Bolt 8
14 6MM-475 6MM x 4 3/4" (8.8) 8
15 FB-381 3/8" x 1" Flange Bolt 10
16 FB-51658 5/16" x 5/8" Flange Bolt 26
17 FN-516 5/16" Flange Nut 30
18 LN-38 3/8" Lock Nut 8
19 6MM-NLN 6MM Nylon Lock Nut 8
20 HW-38 3/8" Heavy W asher 8
21 CTE-HRW Hand Rail Weldment 1
22 DS-14112 1/4" x 1 1/2" Drill Screw 1
23 IW-71212 Inspection W indow 4
24 62095-7 Window Molding 4
25 FN-38 3/8" Flange Nut 20
26 GPS-RB1 GPS Bracket 1
27 GPS-RB2 GPS Bracket Adapter 1
28 STS-TB1 Tank Brace Support 1
29 CTE-SS1 Step 1
30 STS-CP18 Clamp Plate (combines w/18" auger) 4
31 STS-FS1 Frame Shim 2

Lynch Pins
shown below
are typical on
Front, Rear
and Side
Panels

Combine Grain Tank Set-Up Instructions

for John Deere STS Series Combines

Remove Knock-outs and locate GPS Bracket here.
Remove Knock-out and relocate existing light here.

Remove Knock-outs to
install Sensor Mounting
Bracket. When installing
Tip-Up Panels, DO NOT
remove knock-outs.
Sensor Mounting Bracket
will be installed on Tip-Up
Panel.

Fold this Panel First

Assembly Instructions
For STS Models 9560, 9660 or 9760 Series Combines with 16”

auger, install additional tank brace before Step 1 (see insert).
Step 1:

Attach both rear braces to combine hopper using (8) 3/8” x 1” Flange
Bolts and (8) 3/8” Flange Nuts.

NOTE: The Rear Braces are not
needed for 2006 and newer 9660,
9760 or 9860 STS Model combines.

Position the rear brace on top of the rear C-Channels of the combine
and drill 3/8” holes in the combine hopper to attach these braces.
NOTE: C-Channels are located under door hatch close to grain tank
(door hatch may need to be slid back to install braces)

Step 2:

Place frame halves on combine hopper. Loosely fasten frame halves
to existing brackets of combine hopper using (4) 5/16” x 1 1/2” Bolts,
(8) 3/8” Heavy Washers and (4) 5/16” Flange Nuts. To prevent grain
leakage, slide the Frame Shim between the frame and the tank to
ensure a tight seal. For STS Models with 18” auger, place the four
Clamp Plates below the hinges of the frame. Loosely secure the frame
(and frame shim) either to the hinge or the adjacent tank bracket using
5/16” x 5/8” Flange Bolts and Flange Nuts. Do not tighten Clamp
Plates to hinge as they may need repositioned to ensure a proper fit.

Combine Grain Tank Set-Up Instructions (Continued)

for John Deere STS Series Combines

Assembly Instructions (Continued)
Step 3:

Fasten Tubing Rails (Note: Left Side Tubeing Rail has cut-outs on underside of tube) to frame halves using (4) 3/8” x 4” Bolts and
(4) 3/8” Lock Nuts.

Step 4:

Center frame on combine hopper. Securely tighten the 5/16” x 1 1/2” bolts installed earlier. For STS models with 18” auger, secure
the 5/16” x 5/8” Flange Bolts and Flange Nuts used on the Clamp Plates. Insert the 5/16” x 1 1/2” bolt through the Clamp Plate and
secure to the combine tank.

Step 5:

Attach corner panels using (8) 3/8” x 4 1/2” Bolts and (8) 3/8” Lock Nuts.

Step 6:

Attach front and side panels using (8) 1/4” x 4 1/2” Bolts and (8) 1/4” Lock Nuts. (Note: The panel with the Danger decal should be
installed as the rear panel.)

Step 7:

Push plastic plugs through plastic retainer lanyards and into existing holes from inside extension. Fold end of lanyard around lynch
pin ring and snap into place.

Step 8:

Remove existing knock-outs for Sensor Mounting Bracket on right side panel. Remove existing sensor from current position. Install
Sensor Mounting Bracket on right side panel using (2) 5/16” x 5/8” Flange Bolts and (2) 5/16” Flange Nuts. Bolt Sensor to Sensor
Mounting Bracket and reconnect with Extension Cable provided.

Step 9:

Remove pins from existing handrail. Do NOT discard pins, they will be reused. Replace OEM handrails with the J&M handrail.
Reinstall the pins.

Remove rubber bumper from OEM handrail and reinstall onto J&M handrail using 1/4” x 1 1/2” Drill Screw.

Step 10:

Remove knock-out on front panel and relocate existing light.

Step 11 (Optional):

For combines with the GPS option, remove the knock-outs on the Front Panel and install the GPS Bracket by aligning one of the
four set of holes. Secure using (2) 5/16” x 5/8” Flange Bolts and Flange Nuts. To secure the bottom holes in the GPS Bracket, drill
in the Front Panel and fasten using (2) 5/16” x 5/8” Flange Bolts and Flange Nuts. For combines with an old style GPS, bolt the GPS
bracket adapter to the GPS Bracket using (2) 5/16” x 5/8” Flange Bolts and Flange Nuts.

Step 12:

On the grain tank extension rear panel, position the step approximately
8” from the lower side of the panel and directly above the step in the
combine tank. Using the step as a template, mark and drill two 13/32”
holes in the rear panel. Attach the step using (2) 3/8” x 1” Flange Bolts
and Flange Nuts. NOTE: Be sure the step is positioned and mounted
as shown.

Folding the Panels
Step One:

Fold the side panels toward the middle of the
combine hopper.

Step Two:

Fold the front and rear panels inward.

Step Three:

Fold the four corner panels.

J. & M. Mfg. Co., Inc.

P.O. Box 547 Ft. Recovery, OH 45846

Ph: [phone] Fax: [phone]

www.jm-inc.com

WARNING:

Use of this product is at the owner’s discretion. Increasing grain capacity may adversely affect center of gravity,
stability, and controllability. Exceeding maximum combine weight loadings can risk structural integrity and drive
line components. J. & M. Mfg. Co., Inc. does not assume any liabilities, or make any warranties regarding the
performance or structure of the combine. See combine owner’s/operator’s manual for specific limitations, operating
recommendations, and safety information.