J&M GC-31T User Manual

MODEL GC31t-1 GRAIN CART ASSEMBLY
PATENTED SINGLE AUGER
J. & M. Mfg. Co., Inc.
P.O. Box 547 Ft. Recovery, OH 45846
Ph: (419) 375-2376 Fax: (419) 375-2708
www.jm-inc.com
READ MANUAL BEFORE BEGINNING ASSEMBLY
(Rev.5.16.13)
STEP - 1
GC31t-1 Grain Cart assembly
Through this assembly if the M10 x 25MM
serrated ange hex bolts are not long
enough in certain situations use the M10 x
35MM serrated ange hex bolts.
Tack Weld or Blue Sticker
For stability set the axle weldment up on blocks using an overhead hoist and chain. The blue sticker or tack welds on the axle should face the front. For the axle and frame scale option installation instruc-
tions go to steps 3 & 4.
STEP - 2
M24 x 75 MM Bolt
M24 Lock Nut
Attach the main frame. Set the rear end onto the axle and the front end onto another block. Use (8) M24 x 75MM and (8) M24 nylon locking hex nuts to fasten main frame to the axle.
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STEP - 3
1”x 5” Bolt
GC31t-1 Grain Cart assembly
-Scale Option-
Left Scale Bar Mount
Weigh Bar (short side to the inside)
1” Center Locking Nut
1”x 6” Bolt
Axle Weldment
1”x 5” Bolt
1” Center Locking Nut
Right Scale Bar Mount
Set the axle weldment up on blocks. Insert four digistar weigh bars. Use 1” x 6” bolts to attach weigh bars to axle weldment. Make sure that the arrows on all of the weigh bars are pointing up. Attach the scale bar mounts to the weigh bars using 1” x 5” bolts. Be sure to use correct scale bar mounts in correct positions. Use (8) 1” center locking nuts on the bolts.
STEP - 4
M24 x 75 MM Bolt
-Scale Option-
M24 Lock Nut
Set the main frame onto the scale axle using an overhead hoist. Use a drift pin to line up the holes then attach using (12) M24 x 75 MM hex cap screw bolts and (12) M24 nylon locking hex nuts. Make sure
scale wires are not in a position where they will be cut or smashed.
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STEP - 5
M24 Washer
M24 Lock Nut
GC31t-1 Grain Cart assembly
M24 x 75 MM Bolt
Place the front leg onto the main frame using an overhead hoist. Use a drift pin to help line up the holes. Attach the front leg with (8) M24 x 75MM hex head bolts, M24 washers, and M24 nylon locking nuts.
Note: Do not completely tighten. The legs will need to be able to slide for adjustment in a later step.
STEP - 6
M24 x 75 MM Bolt
M24 Lock Nut
Place the rear leg onto the main frame using an overhead hoist. Use a drift pin to help line up the holes. Attach the rear leg with (12) M24 x 75MM hex head bolts and (12) M24 nylon locking nuts. The plate from the main frame then gets squared with the plate from the rear leg. Tighten bolts.
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STEP - 7
GC31t-1 Grain Cart assembly
3 Slots
Attach the front rail. Use (8) M10 serrated ange bolts and (8) M10 serrated ange hex head nuts to
attach the front rail to the front leg.
STEP - 8
2 Slots
Attach the rear rail. Use (8) M10 serrated ange bolts and (8) M10 serrated ange hex head nuts
to attach the rear rail to the rear leg.
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STEP - 9
GC31t-1 Grain Cart assembly
Attach opposite auger side rail (OAS). Use (4) M10 serrated ange nuts and (4) M10 serrated ange
hex head nuts to attach the OAS to the front and rear rail.
STEP - 10
Attach Auger Side (AS) Rail. Use (4) M10 serrated ange nuts and (4) M10 serrated ange hex
head nuts to attach the AS rail to the front and rear rails.
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STEP - 11
GC31t-1 Grain Cart assembly
Measure-
Measure from corner to corner on the rails. Reposition the front leg to get the measurements to be within 1/8” - 1-4” (3mm-6mm) of each other. Once completed, tighten all bolts to ensure that the
structure remains square. (Do not tighten bolts on the front leg.)
STEP - 12
Attach front rail cross brace. Use (29) M10 serrated ange hex head bolts and (29) M10 serrated hex ange nuts.
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STEP - 13
GC31t-1 Grain Cart assembly
Attach rear rail cross brace. Use (21) M10 serrated ange hex head bolts and (21) M10 serrated hex ange nuts. Do NOT insert bolts into holes that are surrounded by squares in the gure above.
STEP - 14
Attach the two AS Slope Gussets and two OAS Slope Gussets using (12) 8.8 M10 x 25 MM serrated
ange hex head bolt and M10 serrated ange hex head nuts.
!STOP! It is important to have all bolts and nuts tightened at this point. In the next steps, it will become hard to access some of the bolts.
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STEP - 15
GC31t-1 Grain Cart assembly
Attach the front lower panel to the front leg as shown. Use (2) temporary M10 serrated ange bolts to
hold the front lower panel in place. Insert bolts into the two holes that are circled.
STEP - 16
Attach the rear bottom panel to the rear leg as shown. Use (2) temporary M10 serrated ange bolts to hold
the rear bottom panel into place.
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STEP - 17
GC31t-1 Grain Cart assembly
Attach the OAS lower middle panel. Use (5) 8.8 M10 x 25 MM serrated ange hex head bolts and (5) M10 serrated ange hex head nuts to attach the OAS lower middle panel. Only insert hardware into
the holes that are inside the outlined area in the gure above.
STEP - 18
Attach the AS lower middle panel. Remove the 2 temporary bolts and use (10) 8.8 M10 x 25 MM ser-
rated ange hex head bolts and (10)M10 serrated ange hex head nuts to attach the AS lower middle
panel. Only insert hardware into the holes that are inside the outlined area in the gure above.
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STEP - 19
GC31t-1 Grain Cart assembly
Attach the front AS lower middle panel. Use (6) 8.8 M10 x 25 MM serrated ange hex head bolts and (6) M10 serrated ange hex head nuts. Only insert hardware into the holes that are inside the outlined
area in the gure above. For the scale option leave out hardware that is inside of the circle.
STEP - 20
Attach the front OAS lower middle panel. Remove the two temporary bolts and use (11) 8.8 M10 x 25
MM serrated ange hex head bolts and (11)M10 serrated ange hex head nuts. Only insert hardware
into the holes that are inside the outlined area in the gure above.
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STEP - 21
GC31t-1 Grain Cart assembly
Attach the OAS bottom panel. Use (1) 8.8 M10 x 25 MM serrated ange hex head bolts and (1)M10 serrated ange hex head nuts to attach the OAS bottom panel. Insert the hardware into the hole that is highlighted in the outlined area in the above gure.
STEP - 22
Attach the OAS bottom panel. Use (1) 8.8 M10 x 25 MM serrated ange hex head bolt and (1) M10 serrated ange hex head nut to attach the OAS bottom panel. Insert the hardware into the hole that is highlighted in the outlined area in the gure above. If the front bottom panels have
any sag in them, move your front legs forward. Once nished tighten the front leg.
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STEP - 23
Attach the Front and Rear Tank Rein­forcements. Use (26) M10 x 25 MM
serrated ange hex head bolts and (26) M10 serrated ange hex head nuts to
attach the Front and Rear Tank Rein­forcements. highlighted in the outlined area.
DO NOt insert bolts that are
GC31t-1 Grain Cart assembly
STEP - 24
Attach the Bottom Panel Corners. Use (12) 8.8 M10 x 25 MM serrated ange hex head bolts and (12) M10 serrated ange hex head nuts to install the Bottom Panel Corners.
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STEP - 25
GC31t-1 Grain Cart assembly
Attach the Wheel Well Corners. Use (4) 8.8 M10 x 25 MM serrated ange hex head bolts and (4) M10 serrated ange hex head nuts. gure above.
STEP - 26
Attach the AS and OAS Wheel Wells. For the OAS Wheel Well use (16) 8.8 M10
x 25 MM serrated ange
hex head bolts and (16)M10
serrated ange hex head nuts
for installation. hardware into the outlined area. For the AS Wheel Well use (17) 8.8 M10 x 25 MM
serrated ange hex head bolts and (17)M10 serrated ange
hex head nuts for installation.
DO NOt insert
DO NOt insert hardware into the holes that are inside of the outlines in the
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STEP - 27
GC31t-1 Grain Cart assembly
Attach the OAS Front Lower Middle Panel. Use (24) 8.8 M10 x 25 MM serrated ange hex head bolts and (24) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the holes that are inside of the outlined area in the gure above.
STEP - 28
Attach the AS Front Lower Middle Panel. Use (23) 8.8 M10 x 25 MM serrated ange hex head bolts and (23) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the holes that are inside of the outlined area in the gure above.
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STEP - 29
GC31t-1 Grain Cart assembly
Attach the Rear AS Lower Middle Panel. Use (17) 8.8 M10 x 25 MM serrated ange hex head bolts and (17) M10 serrated ange hex head nuts for installation. the gure above.
STEP - 30
DO NOt insert hardware into the outlined area in
Attach the Rear OAS Lower Middle Panel. Use (17) 8.8 M10 x 25 MM serrated ange hex head bolts and (17) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure above.
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STEP - 31
GC31t-1 Grain Cart assembly
Attach the Front AS Upper Middle Panel. Use (18) 8.8 M10 x 25 MM serrated ange hex head bolts and (18) M10 serrated ange hex head nuts for installation. the gure above.
STEP - 32
Attach the Front OAS Upper Middle Panel.
Use (18) 8.8 M10 x 25 MM serrated ange hex head bolts and (18) M10 serrated ange
hex head nuts for installation. DO NOt insert
hardware into the outlined area in the gure
above.
DO NOt insert hardware into the outlined area in
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STEP - 33
GC31t-1 Grain Cart assembly
Attach the AS Front Upper Middle Panel. Use (25) 8.8 M10 x 25 MM serrated ange hex head bolts and (25) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure above.
STEP - 34
Attach the Rear OAS Upper Middle Panel. Use (21) 8.8 M10 x 25 MM serrated ange hex head bolts and (21) M10 serrated ange hex head nuts for installation. area in the gure above.
DO NOt insert hardware into the outlined
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STEP - 35
GC31t-1 Grain Cart assembly
Attach the AS Rear Upper Middle Panel. Use
(27) 8.8 M10 x 25 MM serrated ange hex head bolts and (27) M10 serrated ange hex head huts
for installation.
outlined area in the gure above.
DO NOt insert hardware into the
STEP - 36
Attach the OAS Front Upper Middle Panel. Use
(23) 8.8 M10 x 25 MM serrated ange hex head bolts and (23) M10 serrated ange hex head nuts
for installation. DO NOt insert hardware into the
outlined area in the gure above.
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STEP - 37
Attach the OAS Center Upper Middle Panel. Use
(23) 8.8 M10 x 25 MM Serrated ange hex head bolts and (23) M10 Serrated ange hex head nuts
for installation.
outlined area in the gure above.
DO NOt insert hardware into the
GC31t-1 Grain Cart assembly
STEP - 38
Attach the OAS Rear Upper Middle Panel. Use (27) 8.8 M10 x 25 MM
Serrated ange hex head bolts and (27) M10 Serrated ange hex head
nuts for installation. DO NOt insert hardware into the outlined area in the
gure below.
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STEP - 39
GC31t-1 Grain Cart assembly
Attach the Rear Sheddar Panels. Use (34) 8.8 M10 x 25 MM serrated ange hex head bolts and (34) M10 serrated ange hex head nuts for installation.
STEP - 40
Attach the clean out door mount using (2) M10 x 25MM serrated ange hex head bolts and (2) M10 serrated ange hex nuts.
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STEP - 41
Attach the junction box and display screen mounts. Use (4)M10 x 25 MM bolts to mount them both. Attach the battery box walls with (2) M10 x 25 serrated hex head bolts and (2) M10 ny­lon locking Nuts. Next attach the battery box strap with (2) M10 x 50MM hex bolts and (2) nylon insert locknuts. Now At­tach the scale monitor bracket with (2) M6 x 20MM hex head bolts and (2) M6 nylon locking nuts. Next attach the scale monitor us­ing (2) M6 x 20MM hex head bolts and (2) M6 nylon locking nuts. Finish the battery box with attaching the cord wrap with (2) M10 x 25MM serrated hex head bolts and (2) M10 locking nuts. Next attach the junction box to the junction box mount using (4) M5 x 20 hex head bolts and (4) M5 locking nuts.
GC31t-1 Grain Cart assembly
STEP - 42
STOP! Tighten the bolts that are surrounded by the outlined area in the above gure.
These bolts will be inaccessible after the next few steps.
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STEP - 43
GC31t-1 Grain Cart assembly
Using an overhead hoist, lift the bottom tube assembly using the lifting hook hole. This should help set the appropriate angle for laying the assembly into the tank.
STEP - 44
Using an overhead hoist, lift the bottom tube assem­bly into the front left corner of the grain cart. Lower the bottom tube assembly until the two corners that
are circled in the gure to
the right to go below the tank assembly. Then raise the lower auger back up so that the two circled corners can be bolted to the tank. Attach using (25) M10 x 25 MM serrated hex head bolts and (25) M10 serrated hex nuts. Use a drift pin as needed to help line up the holes accordingly.
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STEP - 45
GC31t-1 Grain Cart assembly
Attach the gearbox top plate. Use (12) M10 x 25MM serrated hex head bolts and (12) M10 ser-
rated hex ange nuts to attach the gearbox top plate to the shell assembly.
STEP - 46
1
3
2
Attach the {1} rear slope splice plate & the {2} side slope splice plate. Use (14) M10 x 25MM serrated hex head bolts and (14) M10 serrated hex ange nuts to attach them to the gearbox as­sembly. Attach the {3}inside sheddar panel splice plate. Use (6) M10 x 25MM serrated hex head
bolts and (6) M10 serrated hex ange nuts for attachment. Tighten all splice plates and lower panels.
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STEP - 47
Attach the Shedder Panel/ Gearbox Splice Plate. Use (14) 8.8 M10 x 25 MM ser­rated hex head bolts and (14) M10 serrated hex nuts. (M10 x 35 SF may be needed for some of the holes.)
GC31t-1 Grain Cart assembly
STEP - 48
Attach the AS Front Top Panel. Use (14) 8.8 M10 x 25 MM serrated ange hex head bolts and (14) M10 serrated ange hex head nuts for installation. area in the gure above.
DO NOt insert hardware into the outlined
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STEP - 49
Attach the AS Center Top Panel. Use (19) 8.8 M10 x 25 MM serrated ange hex head bolts and (19) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
GC31t-1 Grain Cart assembly
STEP - 50
Attach the AS Rear Top Panel. Use (8) 8.8 M10 x 25 MM serrated ange hex head bolts and (8) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
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STEP - 51
GC31t-1 Grain Cart assembly
Attach the OAS Front Top Panel. Use (14) 8.8 M10 x 25 MM serrated ange hex head bolts and (14) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
STEP - 52
Attach the OAS Center Top Panel. Use (19) 8.8 M10 x 25 MM serrated ange hex head bolts and (19) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
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STEP - 53
GC31t-1 Grain Cart assembly
Attach the OAS Rear Top Panel. Use (8) 8.8 M10 x 25 MM serrated ange hex head bolts and (8) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
STEP - 54
Attach the Front AS Top Panel. Use (9) 8.8 M10 x 25 MM serrated ange hex head bolts and (9) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure above.
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STEP - 55
GC31t-1 Grain Cart assembly
Attach the Front OAS Top Panel. Use (10) 8.8 M10 x 25 MM serrated ange hex head bolts and (10) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
STEP - 56
Attach the Rear AS Top Panel. Use (24) 8.8 M10 x 25 MM serrated ange hex head bolts and (24) M10 serrated ange hex head nuts for installation. area in the gure above.
DO NOt insert hardware into the outlined
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STEP - 57
GC31t-1 Grain Cart assembly
Install the Rear OAS Top Panel. Use (26) 8.8 M10 x 25 MM serrated ange hex head bolts and (26) M10 serrated ange hex head nuts for installation. DO NOt insert hardware into the outlined area in the gure
above.
STEP - 58
Install the clean out door. Use (4) M10 x 25MM serrated hex
head bolts and (4) M10 serrated hex ange nuts to attach the
clean out door to the shell assembly.
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STEP - 59
Install the following items:
1. (3) Side Gussets
2. Fender Well Wall Support Brace
3. OAS Slope Brace
4. Rear Slope Brace. Use (56) 8.8 M10 x 25 MM serrated hex head bolts and (56) M10 serrated hex nuts. Use (1) M12 hex head bolt and (1) M12 serrated hex nut in the outlined area.
GC31t-1 Grain Cart assembly
4
1
2
STEP - 60
4
1
3
5
3
Install the following items:
1. (3)Side Gussets
2. Tank Screen Support Brace
3. Front Side Gussets
4. AS Front Slope Brace
5. Front Slope Brace Use (52) 8.8 M10 x 25 MM serrated hex head bolts and (52) M10 serrated hex nuts. Use (3) M12 hex head bolts and (3) M12 serrated hex nuts in out­lined areas.
Tighten all remaining bolts that are not yet tightened,
2
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STEP - 61
Install the Tank Screen. For the tank screen cross braces use (4) M12 x 25 MM ser­rated hex head bolts and (4)
M12 serrated hex ange nuts.
To assemble the short tank screen towards the rear of the cart use (6) 8.8 M10 x 25 MM serrated hex head bolts and (6) M10 serrated hex nuts.
GC31t-1 Grain Cart assembly
STEP - 62
Install all three cross braces. Use (15) 8.8 M12 x 25 MM serrated hex head bolts and (15) M12 serrated hex nuts.
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STEP - 63
Install front to back cross brace. Use
(4) M12 x 25MM serrated ange
hex head bolts and (4) serrated hex head nuts to attach the front to back cross brace. Use (4) more to attach the side supports for the cross brace. Where the two front and back cross braces connect them with an M12 x 300 MM all thread bolt and (4) M12 hex head locking nuts.
GC31t-1 Grain Cart assembly
STEP - 64
Install the AS Small Front Panel and the Front Top Panel. Use (10)
8.8 M10 x 25 MM serrated hex head bolts and (10) M10 serrated hex nuts.
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STEP - 65
GC31t-1 Grain Cart assembly
Install the High Front Sideboard. Use (14) 8.8 M10 x 25 MM serrated hex head bolts and (14) M10 serrated hex nuts
STEP - 66
Install the High Rear Sideboard. Use (11) 8.8 M10 x 25 MM serrated hex head bolts and (11) M10 serrated hex nuts
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STEP - 67
GC31t-1 Grain Cart assembly
Install the Rear End board. Use (16) 8.8 M10 x 25 MM serrated hex head bolts and (16) M10 ser­rated hex nuts
STEP - 68
Install the Low Rear Sideboard. Use (11) 8.8 M10 x 25 MM serrated hex head bolts and (11) M10 serrated hex nuts.
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STEP - 69
GC31t-1 Grain Cart assembly
Install the Low Front Sideboard. Use (11) 8.8 M10 x 25 MM serrated hex head bolts and (11) M10 serrated hex nuts.
STEP - 70
Install the Front End board. Use (20) 8.8 M10 x 25 MM serrated hex head bolts and (20) M10 serrated hex nuts.
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STEP - 71
Install all of the Sideboard Cor­ners. Use (34) 8.8 M10 x 25 MM serrated hex head bolts and (34) M10 serrated hex nuts.
GC31t-1 Grain Cart assembly
50.5 cm
67.6 cm
20.3 cm
STEP - 72
99.7 cm
Install the ear mount pads. Use (8) M16 x 45 MM bolts and (8) M16 locking nuts to attach the ear mount pads to the front leg.
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STEP - 73
Install front leg support braces. Use (12) M16 x 45 hex head bolts, (12) M16 washers, and (12) M16 nylon locking nuts. Use (2) M30 x 120MM bolts and (2) M30 Nuts to attach the front leg support brace to the front leg.
GC31t-1 Grain Cart assembly
STEP - 74
Install the driveshaft assembly with (16) M16
x 45 MM bolts and locknuts without anges.
Only use washers on bolts and nuts for end of plates that bolt onto the main frame weldment. Attach the universal joint with a 5/8” x 3” hex head bolt and lock nut.
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STEP - 75
Install the ladder assembly. First attach the ladder brackets to the front panels. Use (2) M10 x 25MM serrated hex head bolts and (2) M10 locking nuts. Now install the ladder. Attach the top of the ladder to the brackets using (2) M10 x 25MM serrated hex head bolts and (2) M10 locking nuts. Use the same hardware to attach the ladder to the bottom brackets which are welded to the frame.
Right Ladder Bracket
GC31t-1 Grain Cart assembly
STEP - 76
Install drive line shield. Use (3) M10 x 25MM serrated hex head bolts and (3) M10 serrated
hex ange nuts to attach the
drive line shield to the frame.
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STEP - 77
Install all three windows. The top window assembly consists of the window and window seal. The front and rear lower windows take (4) M10 x 25MM serrated hex head bolts and (4) M10 locking nuts, win­dow, window seal, (2) inner brackets, and (2) outer brackets. Start by inserting the window seal into the opening followed by the window. Then attach both the inner and outer brackets with their hardware. The
window should be on the inside of the cart when the installation is nished.
GC31t-1 Grain Cart assembly
STEP - 78
Install U-joint guard. Use (2) M10 serrated hex head bolts and (2) M10 serrated hex ange nuts to attach
the U-joint guard to the gearbox assembly.
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STEP - 79
Install the Sideboard Brace. Use (12) M10 serrated hex head bolts and (12) serrated hex nuts to attach the sideboard brace gussets. To in­stall the brace use (4) M12 serrated hex head bolts and (4) serrated Hex nuts.
GC31t-1 Grain Cart assembly
STEP - 80
Adjustable Auger Rest Pad
Adjustable Auger Rest
Install the adjustable auger rest pad. Use (4) M10 x 25 MM serrated hex head bolts and (2) M10 serrated
hex ange nuts. Next attach the adjustable auger rest. Use (2) M10 x 40 MM, (2) M10 washers, and (2) M10 nylon lock nuts. Do not tighten the bolts. This will need to be adjusted in the next step.
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STEP - 81
Install the auger top tube assembly and pivot pin with M16 x 45 MM hex bolts and nylon lock nuts extra large washers and lock washers.
Be sure to match numbers that are welded on the hinge plates of both the bottom and top tub as­semblies (if top tube has a 7 it goes with the bottom tube that has a 7). Now
set the adjustable auger rest. Once it is set drill through the remaining four holes and use (4) M10 x 40 MM hex head bolts, (4) washers, and (4) nylon lock nuts.
GC31t-1 Grain Cart assembly
STEP - 82
Install the bafe hinge. Use (6)
M6 x 20MM bolts, locknuts, and washers.
Adjust auger rest pad. Move the rest pad up or down until both circled points in the image above are touch­ing the rest pad. Then drill through the shell in the remaining holes. Use (4) M10 x 40 hex bolts and (4) M10 nylon locking hex nuts.
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STEP - 83
M12 x 50 MM bolt goes on the top and bottom of
the ow control
spout
GC31t-1 Grain Cart assembly
Use an overhead hoist and lift strap to install the ow control spout assembly. Use (2) M12 x 50MM bolts and hex locknuts. Do not overtighten. The ow control spout assembly needs to be able to pivot freely.
STEP - 84
Install the hydraulic hose holder tank bracket. Use (2) M10 x 25MM ser­rated hex head bolts and (2) M10
serrated hex ange nuts to attach the
hose holder to the tank assembly. Next loosely attach the hydraulic hose holder ladder bracket. Use (2) M10 x 40MM hex head bolts and (2) M10 nylon lock nuts. The hydraulic hoses will run between the bracket and the ladder.
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STEP - 85
GC31t-1 Grain Cart assembly
Install the PTO slip clutch assembly. The PTO shaft will need to be shortened depending on the distance between the tractor PTO shaft and the cart drive line shaft.
STEP - 86
Install the hubs and spindles with 1” x 8” hex head bolt and center lock nuts.
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STEP - 87
GC31t-1 Grain Cart assembly
Install the wheels and tires with 3/4” lug nuts. Be sure to tighten and monitor lug nuts to make sure that they stay tight.
STEP - 88
Install the jack and the black manual holder. The manual holder is to be attached on the auger side of the pto guard. If there are not holes there already, drill as needed. Use the manual holder to mark
your holes. Drill through holes
for an M6 bolt. Attach the manual holder with (2) M6 hex head bolts, (2) M6 washers and (2) M6 hex head nuts.
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STEP - 89
GC31t-1 Grain Cart assembly
Field Light
(Black Wire)
Amber Flashing
& Turn Signal (Yellow Wire)
5
Ground
(White Wire)
Tail Light
(Brown Wire)
Amber Flashing
& Turn Signal
(Green Wire)
# Description
1 Main Wiring Harness with 7-Prong Connector End
2 Light Enhancer
3 Wiring Harness for Rear Lights (Each)
4 Extendable Amber Light Assembly (Right Side)
5 Extendable Amber Light Assembly (Left Side)
6 Rear Red Light, Right Side
7 Rear Red Light , Left Side
8 Mercury Switch
9 Field Light Wire
10 Field Light Wire
11 Reective Amber Decal
12 Reective Red Decal
13 Reective Orange Decal
14 Slow Moving Vehicle Emblem
15 Rubber Grommet
16 7-Prong Connecter End Only
17 Amber Light Only
18 Neoprene Clamp
19 Orange Strobe Light
20 Strobe Light Wire
*Right & Left determined by facing the rear of cart.
4
-46-
STEP - 90
GC31t-1 Grain Cart assembly
-Non-Scale Option-
1” x 4-1/2” Hex Bolt
2-1/2” Hitch Spindle
2-1/2” Sleeve
Hitch Weldment
2-1/2” Spindle Collar
1” Centerlock Hex Nut
Hitch Plate Weldment
3/4” x 3” Hex Bolt
1” x 7-1/2” Hex Bolt
Assemble the Hitch Spindle Sleeve and Hitch Weldment. Use a 1.0” x 7-1/2” Hex Bolt and a 1” Centerlock Hex Nut to fasten the two together.
Next attach the Hitch plate Weldment to the grain cart’s A - frame. Use (8) 3/4”-16 x 3.0” Hex Bolts to at­tach the weldment to the frame.
Now slide the Hitch Spindle through the Hitch Plate Weldment. Slide the Hitch Spindle Collar onto the Hitch Spindle Sleeve. Fasten the two together using a 1” x 4-1/2” Hex Bolt and a 1” Centerlock Hex Nut.
Fasten all of the hardware once nished.
*When ready for transport, the bolts on the Hitch Weldment need to be on the bottom side.
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STEP - 91
-Scale Option-
GC31t-1 Grain Cart assembly
*Right & Left determined by facing the rear of cart.
Feed the Weigh Bar wire through the left side of the A-frame, exit­ing out the grommet hole directly behind the front leg weldment.
Use 3/4” x 3” Gr 5 bolts to attach the Weigh Bar Weldment to the A-frame.
Carefully slide the Weigh Bar into the Weigh Bar Weldment and attach it with 1” x 4 1/2” Gr 5 Bolt and locknut. Do not damage Weigh Bar wire.
1” x 6” Grd 5 Bolt
Swivel Hitch
1”x 4 1/2” Grd 5 Bolt
Weigh Bar Weldment
Weigh Bar
1” Locknut
Attach Swivel Hitch with 1” x 5 1/2” Gr 5 Bolt and locknut to the Weigh Bar.
STEP - 2
In the Junction Box are 7 connectors. The connector that is on the left side of the Junc­tion Box needs to be plugged. To install, loos­en the connector, insert plug, then retighten.
Note: Run wire from weigh bar through left side of frame as shown
3/4” x 3” Grd 8 Bolt
Feed wires from the right side weigh bars as shown, through adapter plate then through the frame.
Feed wires from left side weigh bars as shown, through adapter plate, frame, then through the cross bar on the frame (as shown in diagram to the left).
Now all ve wires should be ran to the left hole
above the center cross brace in the A- frame.
Run indicator wire from back of the indicator to the front center connector of the junction box.
Run all ve weigh bar wires to the Junction
-Box. *See image on next page.
Junction Box
Left Weigh Bars
Indicator Wire
Hitch Weigh Bar
Right Weigh Bars
-48-
STEP - 92
GC31t-1 Grain Cart assembly
-Scale Option-
Right Front
Right Rear
Left Front
Indicator
Left Rear
Left Front
Right Front
Indicator
Hitch
Left Rear
Hitch
Right Rear
Insert all of the wires into the Junction Box according to the diagram above. Connect the wires to the terminal of the Junction Box by matching the colored wires.
Weigh-Tronix Digi-Star
Junction Box Wiring Diagram
+Sig = White
-Sig = Red
+Exc = Green
-Exc = Black
Shield = Orange or Orange-White
Junction Box Wiring Diagram
+Sig = White
-Sig = Green +Exc = Red
-Exc = Black
Shield = Orange
Once nished replace cover of the Junction Box.
Attach the cord wrap around the wires running from the frame to the Junction Box.
Attach the cord wraps for all four rear weigh bars.
Connect the display screen to the battery. The red wire is to be run to the positive side (+) and the black wire is to be run to the negative side (-).
*Right & Left determined by facing the rear of cart.
-49-
STEP - 93
GC31t-1 Grain Cart assembly
Attach two 1/4” x 29” (736.6mm) hydraulic hoses from the shut off gate cylinder to the tank bulkhead couplings.
STEP - 94
Install the 1/4” x 206” hose to the bottom (closest) end of cylinder. Install the 1/4” x 222” hose to the top (farthest) end of cylinder.
Attach two 1/4” x 160” (4,064mm) hydraulic hoses from the tank bulkhead couplings to the tractor..
-50-
STEP - 95
GC31t-1 Grain Cart assembly
-Slider Option-
3
5
# Description 1 1/2” X 1 1/2” Clevis pin w/ cotter pin 2 1/4” St. elbow 3 1/4” x 336’ (8534mm) Hydraulic hose
1/4” x 336’ (9144mm) for Slider Option 4 1/4” Swivel restrictor 5 Hydraulic cylinder w/ clevis end
STEP - 96
1
4
2
HYDRAULIC CYLINDER ASSEMBLY (To raise and lower the upper auger)
# Description 1 3” bore x 14” stroke hydraulic cylinder 2 1” x 4” Pin with hair pin 3 3/8” Street elbow 90 4 3/8” Street tee 5 Pilot check valve
6 Orice restrictor (.062) 7 1/4” x 9 1/2” (241.3mm) Hydraulic hose 8 1/4” x 206” (5232mm) Hydraulic hose 9 1/4” x 222” (5639mm) Hydraulic hose
-51-
STEP - 97
GC31t-1 Grain Cart assembly
-Slider Option-
# Length
1 14” (355,6m)
2 53.50” (1358,9m)
3 9.75” (247,6m)
4 13” (330,2m)
5 73” (1854,2)
6 50.50” (1282,7m)
Attach all of the hoses for the slider option. Attach hose’s accordingly to the image above.
STEP - 98
-Slider Option-
2
3
1
4
5
6
For the slider option the diverter valve will need to be installed. Bolt the diverter valve in place using (2) M10 serrated hex bolt and (2) M10 serrated hex head nuts. The valve will need to be positioned so that when the auger “lands” on the auger rest, the valve should engage and the slider tube should begin to retract in to its shortest position.
-52-
STEP - 99
GC31t-1 Grain Cart assembly
Decal location
-53-
STEP - 99
GC31t-1 Grain Cart assembly
Decal location
-54-
STEP - 99
GC31t-1 Grain Cart assembly
Decal location
STEP - 2
(Top Side of Top Tube)
-55-
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