J&M 32 Series, 1132, 2332 Operator's Manual
GRAIN CART
32 Series
OPERATOR’S MANUAL
MODEL
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: (419) 375-2376 | Fax: (419) 375-2708
Rev. 4.12.2019
J&M Manufacturing Co, Inc
www.jm-inc.com
Stance
Opposite Auger
Side
Front
Rear
Auger Side
2
Dealer Pre-Delivery Instructions Grain Cart
WHEEL NUTS
Check ALL wheel nuts for correct torque setting. (3/4”-400 Ft-Lbs, 22mm-640 Ft-Lbs)
Tighten as needed. Re-Check wheel nut torque settings during initial break in period
(during 1st, 2nd, 3rd loads, etc.), then periodically afterwards (every 10 hours of use for rst
40 hours). Keep checking wheel nut settings until wheel nuts do not loosen. If wheel nuts
loosen and damage the surface of the wheel center, it will be impossible to keep them
tight. Failure to keep the wheel nuts tight could cause considerable damage to the grain
cart and surrounding area. To ensure that wheel nuts do not loosen, it may be helpful to
mark the location of one side of the nut and wheel rim with paint. This will help when
observing if any rotation of the nut occurs. It is the Dealer’s responsibility to have wheel
nuts torqued to specication before delivery. Damage caused by failure to keep the wheel
nuts tight is not warrantable.
HITCH
Determine the hitch style of cart to be compatible with tractor. Tractor with hammer strap
(clevis type) should be used with grain carts equipped with a single prong (spade) hitch.
Tractors equipped with a single prong hitch (no hammer strap) should be used with grain
carts equipped with a double prong (clevis) hitch.
Be sure the tractor pin is at least 1/4” smaller in diameter than the pin hole in the grain cart
hitch to ensure enough free movement when traversing through uneven terrain.
POWER TAKE-OFF
Check for adequate clearance between telescoping PTO and tractor hitch. Suggested
clearance is 7 inches.
Check telescoping PTO for adequate extension. With the tractor hitched to the cart on at
level ground, the PTO should have approximately 10 inches extended from the collapsed
(shortest) length.
HYDRAULIC CYLINDERS AND HOSES
Run all functions of the hydraulic cylinders and inspect ttings and seals for leakage. (use
cardboard or wood to check for hydraulic leaks)
UPPER AND LOWER AUGERS
Raise the auger to the unload position. Run the auger from the PTO or optional hydraulic
motor. If the top auger is misaligned with the bottom auger, you will hear a ‘bang’ as
the upper auger realigns itself with the lower auger. This is normal as the top auger has
dropped to engage the lower auger. Be sure that the top auger engages the lower auger.
Check bearing at top of auger. Be sure to have approximately 1/8” to 3/16” gap under/
between top auger bearing. If there is no gap under the bearing, or the gap is greater than
1/8” to 3/16”, the bearing needs adjusted.
(Continued on Next Page)
3
Dealer Pre-Delivery Instructions Grain Cart
GEARBOX
Check the gearbox oil level. For the process of checking the oil in your gearboxes, refer to
“Lubrication Service Schedule” in this manual. Add SAE 80W-90 lubricant as necessary.
LIGHTING & SAFETY FEATURES
Check the tractor lighting system for functions. Plug the grain cart wire harness into the
tractor receptacle and check the cart lighting for correct functions.
Check that the safety chains are properly installed. Use bolt-torque chart listed in
operator’s manual for correct torque value.
TIRES
All tires need to be inated to the specied air pressure given in the “Tire Pressure” section
on the “Initial Operation & Maintenance” page of this manual.
4
Table Of Contents
6 .............................................................................................To The Dealer
7 ...................................................................................... General Information
8 .............................................................................................Specications
8 ...............................................................................................Dimensions
9 .........................................................................................Bolt Torque Chart
10 ...................................................................................................Decals
12 ............................................................................................. Safety Rules
13 ....................................................................... Initial Operation and Maintenance
13 ....................................................................................Routine Maintenance
14 ...................................................................................Operating Instructions
15 .........................................................................................Troubleshooting
16 .............................................................................Lubrication Service Schedule
18 .................................................................Adjusting the Lower and Upper Flighting
19 ............................................Removing Dirt From The Restrictors On The Hydraulic Cylinder
19 ....................................................................Rear Disconnect Annual Maintenance
20 ..................................................................................................Storage
Repair Parts List and Diagrams
20 .................................................................................... Wheel Rims and Tires
21 ................................................Hub & Spindle Assembly 250-10 (Single Wheel Grain Carts)
22 .............................................Hub and Spindle Assembly 550-20 (Single Wheel Grain Carts)
23 ...........................................Hub & Spindle Assembly W-881 (Walking Tandem Dual Wheels)
24 .....................................................................Power Take-O (PTO) Shaft Assembly
25 ..........................................................................................Hitch Assembly
26 ......................................................................................90 Degree Gear Box
27 ................................................................................... 3 Directional Gear Box
28 .................................................................................................Driveline
30 ...................................................................................Drag Auger Disengage
31 .........................................................................................Clean Out Doors
32 ............................................................................................... Feed Gate
33 ...................................................................................Lower Auger Assembly
34 .................................................................................... Upper Auger Linkage
35 ...................................................................................Upper Auger Assembly
35 .......................................................................... Upper Auger Bearing Assembly
36 ......................................................................................... Spout Assembly
38 ..............................................................................Hydraulic Hoses & Cylinders
40 ........................................................................... Auto-Gate Shut-O Hydraulics
42 ............................................................................Auto-Gate Shut-O Assembly
42 .................................................................... Auto-Gate Shut-O Wiring Schematic
43 ........................................................................................Lights and Wiring
44 .........................................................5-Point Scale System for Single Wheel Grain Carts
45 ...........................................................................5-Point Scale System for Tracks
46 ....................................................5-Point Scale System for Walking Tandem Dual Wheels
47 ...................................................................Walking Tandem Dual Wheel Assembly
48 ......................................................................... Gate Indicator Display Assembly
49 .....................................................................................Auger Rest Assembly
50 ........................................................................................ Ladder Assembly
50 ..................................................................................... Inspection Windows
51 ..................................................................................Spring Return Assembly
52 .......................................................................................Roll Tarp Assembly
5
To The Dealer
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed
before releasing equipment to the owner.
The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com. and return
it to J. & M. Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not
been submitted.
EXPRESS WARRANTY:
J. & M. Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect
and decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J. & M. Mfg. Co., Inc. to sell and/or service the type
of product involved, which will use only new or remanufactured parts or components furnished by J. & M. Mfg. Co., Inc. Warranty
service will be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no
circumstance will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each
warranty procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and
from the dealer or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and
for any service and/or maintenance not directly related to any defect covered under the warranty. Costs associated with equipment
rental, product down time, or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved
unless (i) the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and
(ii) a warranty authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty
registration card is returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or
repair, (ii) accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty
does not cover products that are previously owned and extends solely to the original purchaser of the product. Should the original
purchaser sell or otherwise transfer this product to a third party, this implied, with respect to tires or other parts or accessories not
manufactured by J. & M. Mfg. Co., Inc. Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J. & M. Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive
remedy under this Warranty shall be repair or replacement of the defective component at J. & M. Mfg. Co., Inc’s. option. This is the
entire agreement between J. & M. Mfg. Co., Inc. and the Owner about warranty and no J. & M. Mfg. Co., Inc. employee or dealer is
authorized to make any additional warranty on behalf of J. & M. Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur
any obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall
they be obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all
mechanical products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in
this manual and safety signs on the equipment.
For service, your authorized J. & M. dealer has trained mechanics, genuine J. & M. service parts, and the necessary tools and
equipment to handle all your needs.
Use only genuine J. & M. service parts. Substitute parts may void warranty and may not meet standards required for safety and
satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:
Model No:1132 Serial No: ________________________ Date of Purchase: ___________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
6
General Information
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your grain cart in a safe manner. Read it carefully. It
furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating
conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The
terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark)
to indicate the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and
be alert to the possibility of personal injury or death.
This Safety-Alert symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
IMPORTANT
NOTE
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury,
and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information
.
7
SPECIFICATIONS
Specications
Single Wheel Option
Capacity
Auger, One Vertical
Auger, One Horizontal
Unload Rate
(2)
Wheels
Tires (2)
Hubs (2)
(2)
Spindles
Tongue Weight
Empty
Loaded
Total Weight
(approx.)
MODEL 1132
1,150 Bushels
22”
20”
Up to 740+ Bushels/Minute
30x32, 32x36 or 44x32
900/60R32,
1050/50R32, or
1250/50R32
10 Bolt or 20 Bolt
6” Diameter
2,600 lbs.
3,800 lbs.
18,650 lbs.*
Dimensions
Walking Tandem Dual Wheels Option
Capacity
(4)
Wheels
Tires (4)
Spindles (4)
Total Weight (approx.)
Tracks Option
Capacity
Tracks (2)
Total Weight (approx.)
Compaction Rate
1,125 Bushels
16x42, 18x38, 18x42
480/80R42, 520/85R38
or 520/85R42
4 1/2” Diameter
21,700 lbs.
1,175 Bushels
36”x116” or 36”x146”
25,400 lbs.
16.6 lbs/sq inch (36”x116”)
11.2 lbs/sq inch (36”x146”)
KN
B
C
D
A
Eective Side Reach
(throw)
E
F
G
O
J
L
M
H
I
MODEL 1132
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
* Measured with 1250/50R32 tires, scales, roll tarp
installed and a 20” hitch height
*
10’-4”
11’-9”
11’-0”
13’-8”
10’-0”
22’-2”
1’-6”
22’-4”
33’-0”
13’-6”
22’-10”
11’-6”
1’-11”
8’-6”
17’-8”
8
Bolt Torque Chart
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application.
Fasteners must always be replaced with the same grade as specied in the manual parts list.
Always use the proper tool for tightening hardware. SAE for SAE hardware and Metric for Metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
Nominal
Dia. (Inch)
1/4 20 1313 59 in-lbs. 2029 90 in-lbs. 2864 129 in-lbs.
5/16 18 2163 122 3342 188 4719 265
3/8 16 3196 18 -lbs. 4940 28 -lbs. 6974 39 -lbs.
7/16 14 4385 29 6777 44 9568 63
1/2 13 5853 44 9046 68 12771 96
5/8 11 9323 87 14408 135 20340 191
3/4 10 13797 155 21322 240 30101 339
7/8 9 11428 150 29436 386 41556 545
1/4 28 1500 68 in-lbs. 2319 104 in-lbs. 3274 147 in-lbs.
5/16 24 1395 135 3702 208 5226 294
3/8 24 3623 20 -lbs. 5599 31 -lbs. 7905 44 -lbs.
7/16 20 4897 32 7568 50 10684 70
1/2 20 6598 49 10197 76 14396 108
5/8 18 10558 99 16317 153 23036 216
3/4 16 15385 173 23776 267 33566 378
7/8 14 12609 165 32479 426 45853 602
reads
Per
Inch
1 8 14992 225 38616 579 54517 818
1 14 16827 252 43343 650 61190 918
SAE J429 Grade 2 SAE J429 Grade 5 SAE J429 Grade 8
Clamp Load
(Lbs.)
Tightening
Torque
K = 0.18
Unied Coarse read Series
Clamp Load
(Lbs.)
Fine read Series
Tightening
Torque
K = 0.18
Clamp Load
(Lbs.)
Tightening
Torque
K = 0.18
Nominal
Dia. (Inch)
10 1.5 5671 33.5 8115 47.9
12 1.75 8240 58.4 11792 83.5
14 2 11289 93.3 16154 133.5
16 2 15320 144.7 21924 207.1
18 2.5 18822 200.0 26934 286.2
20 2.5 23938 282.7 34256 404.5
22 2.5 29669 385.4 42457 551.5
24 3 34471 488.4 49329 699
27 3 44924 716.1 64288 1024.8
30 3.5 54819 970.9 78448 1389.5
33 3.5 67821 1321.4 97055 1890.9
36 4 79866 1697.5 114291 2429.2
Pitch Class 8.8 Class 10.9
Clamp Load
(Lbs.)
5 0.8 1387 4.1 1985 5.9
6 1 1968 7.0 2816 10.0
7 1 2822 11.7 4039 16.7
8 1.25 3580 16.9 5123 24.2
Tightening
Torque
K = 0.18
Metric Fasteners
Clamp Load
(Lbs.)
Tightening
Torque
K = 0.18
TIGHTENING WHEEL NUTS
Standard 3/4” wheel studs and nuts
should be tightened to torque 400
Ft.-Lbs and standard 22mm studs
should be tightened to torque 640
Ft.-Lbs. during initial operation of
the grain cart and then checked for
proper torque after every 10 hours
of use. Failure to do so may damage
wheel nut seats. Once seats are
damaged, it will become impossible
to keep nuts tight.
9
1
9
8
7
6
5
4
3
2
10
14
13
15
17
16
19
18
20
23
16
24
Decals
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged or Missing
10
Decals
12
11
22
23
16
21
16
15
Description Part No.
1 X-Tended Reach Logo w/ Oval and Website (Dual Auger) Decal JM0048321
2 Caution Lower Rest Decal JM0037662
3 Warning, Keep Hands Away Decal JM0018039
4 Danger, Electric Lines Decal JM0015099
5 J&M Oval Decal (Medium) 5-1/2”x8-1/2” JM0010179
6 Open and Close Decal for 32 Series Indicator JM0043138
7 Danger Warning Important Decal JM0037665
8 Field Position/Storage Position Decal JM0037661
9 Warning, Pinch Point Decal JM0014994
10 Warning, Falling Or Lowering Decal JM0014992
11 www.jm-inc.com Decal JM0019239
12 1132 Opposite Auger Side Stripe Kit JM0044291
13 1132 Auger Side Stripe Kit JM0044290
14 Danger, Do Not Enter Grain Tank Decal JM0018033
15 Warning, Keep Lug Nuts Tightened Decal 1-5/8” x 4” JM0010150
16 Danger, Rotating Driveline Decal JM0018036
17 Check PTO Overlap Decal JM0025435
18 Danger, Keep Hands and Clothing Away Decal JM0018035
19 Important, 3x Wide Turns Tracks Decal JM0021247
20 Light Harness/Hydraulic Hoses Decal JM0046492
21 Amber Reective Decal (2” x 9”) (RD-1A) JM0009946
22 J&M Oval Decal (Large) 9-1/2” x 15” JM0015151
23 Drag Auger Disengage Instructions Decal JM0048320
24 Lock and Load Indicator Lights Decal JM0044289
11
Safety Rules
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe equipment
can be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the
awareness, concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of
equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s)
pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tractor
prior to hooking up or operating the grain cart.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information,
contact the manufacturer or your authorized dealer.
SAFETY
Understand that your safety and the safety of other persons is measured by how you service and operate this machine. Know the
positions and functions of all controls before you try to operate them. Make sure to check all controls in a safe area before starting
your work.
The safety information given in this manual does not replace safety codes, federal, state or local laws. Make certain your machine
has the proper equipment as designated by local laws and regulations.
A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit persons to
ride on this machine.
Travel speeds should be such that complete control and machine stability is maintained at all times. Where possible, avoid operating
near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick or muddy surfaces.
Collision of high speed road trac and slow moving machines can cause personal injury or death. On roads, use asher lights
according to local laws. Keep slow-moving-vehicle emblem visible. Pull over to let faster trac pass.
Hydraulic oil leaking under pressure can penetrate skin and cause infection or other injury. To prevent personal injury,
• Relieve all pressure, before disconnecting uid lines,
• Before applying pressure, make sure all connections are tight and components are in good condition,
• Never use your hand to check for suspected leaks under pressure. Use a piece of cardboard or wood for this purpose.
• If injured by leaking uid, see your doctor immediately.
When transporting the grain cart, always keep the auger in the stow position.
Use care when moving of operating the grain cart near electric lines as serious injury or death can result from contact.
Never adjust, service, clean, or lubricate the grain cart until all power is shut o. Keep all safety shields in place. Keep hands, feet,
hair and clothing away from moving parts while the grain cart is in operation.
The service ladder is for service work only. If you must climb into the grain tank, be certain that all power is shut o and then use
extreme caution when climbing into the grain cart.
Make sure that everyone is clear of equipment before applying power or moving the machine.
Make sure that the grain cart is fastened securely to the tractor by using a high strength hitch pin, clip and safety chains. Make sure
that the grain cart hitch properly matches the hitch type of the tractor. Use a single prong (spade) grain cart hitch with a double
prong (clevis) tractor hitch. Use a double prong (clevis) grain cart hitch with a single prong (spade) tractor hitch.
Before lling the grain cart, make certain that no one is inside the grain tank. Never allow children or anyone in, near, or on the
grain cart during transport or during loading and unloading of grain. Be aware that moving grain is dangerous and can cause
entrapment, resulting in severe injury or death by suocation.
Never operate the auger system with anyone inside the grain tank. Hands, feet, hair and clothing can t through the openings in
and around the grate. Contact with the auger can cause severe injury or death. Make certain that all power is shut o before service
work is performed.
Before unhooking the grain cart from the tractor, be sure the jack stand is properly mounted and in place and the wheels are
properly blocked to prevent the cart from moving.
12
Initial Operation and Maintenance
WARNING
BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART.
Before the grain cart is put into service:
Have the safety instructions been read and clearly understood by the operator(s) of this machine?
Have the gearboxes been properly lled with SAE 80W-90 gearbox lubricant?
Have all nuts, bolts, bearings and braces been properly fastened?
Has the PTO been checked for proper overlap?
CHECK PTO OVERLAP LENGTH. Overlap length may vary depending on the tractor model and hitch setting. Try to obtain the
greatest possible overlap without bottoming out in the extreme operating conditions. Too much overlap may cause the PTO to
bottom out and damage the driveline. Not enough overlap may cause the PTO front and back halves to separate. From the fully
compressed (shortest) length the PTO should be telescoped (extended) between 10” and 22”. Dierent PTO lengths may need
to be purchased to accommodate your terrain. A 4” shorter or a 10” longer PTO can be ordered through your dealer from J&M
Manufacturing.
GREASE BEARINGS: Are all bearings on the drive line properly greased? Are all set screws and bolts in the bearings and U-joints
tight? Has the power-take-o shaft been properly greased at all points including the cross bearings? Have the universal joints at
the gearbox been greased? Have all grease points at the auger hinge area, including the hanger bushing assembly been greased?
Has the horizontal auger hanger been greased?
TIRE PRESSURE: Are the tires properly inated? The following is to be used as a general guide for tire ination for cyclic use.
Figures can vary depending on specic brand of tire used. It is important that tires are inspected before and after the unit is
loaded. The tire should stand up with no side wall buckling or distress as the tire rolls. Do Not Exceed The Tire Pressure
Indicated Below:
Tires psi
1050/50R32 Lug Tires (Alliance) (185 LI) (for 32x36-10 Hole Wheels) 56
480/80R42 Lug Tires (Firestone) (154 LI) (for16x42-10 Hole Wheels) 35
480/80R42 Lug Tires (Alliance) (169 LI) (for16x42-10 Hole Wheels) 64
IF520/85R42 Lug Tires (Firestone) (169 LI) (for 18x42-10 Hole Wheels) 44
520/85R42 Lug Tires (Alliance) (169 LI) (for 18x42-10 Hole Wheels) 50
IF900/60R32 Lug Tires (Alliance) (192D LI) (for 30x32-10 Hole Wheels) 66
IF1250/50R32 Lug Tires (Firestone) (188 LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) 23
IF1250/50R32 Lug Tires (Firestone) (201B LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) 46
IF1250/50R32 Lug Tires (Alliance) (201A8 LI) (for 44x32-10 Hole and 44x32-20 Hole Wheels) 46
Routine Maintenance
WARNING:BE CERTAIN ALL POWER IS SHUT OFF WHEN SERVICING THE GRAIN CART
• Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 Severe Duty, High Shock Load,
Lithium based Grease. Also check the seal for wear and replace if necessary.
• Check the grain cart periodically for cracks in welds and for other structural damage. Have cracked welds xed immediately.
Failure to do so could result in extensive damage to the grain cart and greatly reduce the life of the cart.
• Exercise horizontal and vertical clean out doors. Lubricate hinge points if necessary.
• Check all hydraulic hoses for wear and replace as necessary.
• Make sure all tires are properly inated. Refer to the chart above for recommended instructions on tire pressure. It is important
that tires are inspected before and after unit loaded.
• Make sure that all guards and shields are in place before operating the grain cart.
13
Operating Instructions
VERY IMPORTANT: Under no circumstance is it recommended to tow a loaded grain cart in excess of 8 mph.
WHEEL NUTS: Are the wheel nuts properly fastened? Torque to 640 Ft.-Lbs. for standard 22mm wheel studs and nuts. Torque to
400 Ft.-Lbs. for 3/4” wheel studs and nuts. Wheel studs and nuts should be checked after each load during initial operation of
the cart and then after every 10 hours of use. Failure to do so may damage wheel studs and nuts. To ensure that wheel nuts do
not loosen, it may be helpful to mark the location of one side of the nut and wheel rim with paint. This will help when observing if any
rotation of the nut occurs. Once the seats are damaged, it will become impossible to keep the lug nuts tight.
The drawing shows the proper way to mount the wheels using Budd-type nuts. The wheels supplied with
your grain cart have straight holes and the Budd nuts will be mounted according to Figure 1. Wheels that
are improperly installed on the grain cart, resulting in product failure, will nullify warranty and shift the
burden of liability to the owner/operator. We recommend you inspect your wheel nuts to make sure they
are properly installed. Also, check the wheel nuts on a regular basis to ensure they are tight.
LIGHTING AND SAFETY DECALS: Are the rear, amber extremity lights properly positioned? Extend the lights within 16” (40,6cm) of the
left and right extremities of the grain cart. Is an SMV Emblem attached to the rear of the grain cart?
Are the lights working properly? Are all lights and reective decals clean, visible and properly placed?
BE CERTAIN THAT ALL POWER IS SHUT OFF WHEN HOOKING UP TO TRACTOR OR CONNECTING HYDRAULIC LINES TO TRACTOR.
PREPARING THE GRAIN CART FOR USE: Model 1132 grain carts require 250+HP 4WD Tractor.
IMPORTANT: Do NOT pull a loaded grain cart on highway. For incidental highway travel, observe the section below.
Tow Loads Safely
Stopping distance increases with speed and weight of towed loads, and on slopes. Towed loads with or without brakes that are too heavy
for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Observe these recommended maximum road speeds, or local speed limits which may be lower.
Road Travel (grain cart empty): Do not travel more than 20 mph (32 km/hr) and do not tow loads more than 1.5 times the
pulling unit’s weight.
Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface
conditions, when turning, and on inclines.
WARNING: For greater stability on uneven or steep terrain, position non-scale wheel spindles at the furthest out setting.
IMPORTANT:
1) Connect grain cart hitch to tractor drawbar using a good quality hitch pin. Attach the safety chain to the tractor and through one chain
loop provided on either side of the grain cart frame as shown. Make sure the grain cart hitch properly matches the hitch of the tractor.
Use a single prong (spade) grain cart hitch with a tractor double prong (clevis) hitch. Use a double prong (clevis) grain cart hitch with
a single prong (spade) tractor hitch.
Safety Chain User Instruction
a) Secure the safety chain by looping it around each side of the grain cart as shown and
connecting to the towing machine’s attaching bar.
b) Do Not allow any more slack than necessary for articulation.
c) Do Not use any intermediate support as the attaching point.
d) Store the safety chain by securing it around the main axle A-frame of the grain cart.
e) Replace the safety chain if one or more links or end ttings are broken, stretched or otherwise
damaged or deformed.
2) Attach the power-take-o shaft to the tractor. The PTO must have at least 10” of engagement. Check tractor drawbar for clearance and
length and adjust if necessary. Make sure the PTO does not bottom out when making sharp turns as it may bend the drive shaft.
3) Make sure the jack stand is removed from the lower support position before the cart is moved. Never use the jack to support a
loaded grain cart.
4) Be sure that no debris or foreign objects are in the grain cart.
5) Attach the hydraulic lines to the tractor. Two hydraulic lines (green band) operate the inside gate mechanism. Connect these lines
to one service outlet on the tractor. Two hydraulic lines (yellow band) operate the folding mechanism of the auger. Connect these lines
to a second service outlet on the tractor. The remaining two hydraulic lines (red band) operate the hydraulic ow control spout located
at the end of the upper auger. Connect these lines to a third service outlet on the tractor. Make sure the air is bled from the hydraulic
cylinders and hoses.
Figure 1
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Operating Instructions
6) Run the auger system EMPTY before loading grain into the tank for actual use. Make certain that the slip clutch is operating and that
the upper, lower, and horizontal augers are properly engaged.
7) Connect the lighting 7-prong connector end on the main wiring harness to the tractor electrical outlet. Make sure that all asher and
turn indicator lights are working properly before incidental highway travel.
CAUTION
• Do NOT operate the grain cart before reading and understanding the Operator’s Manual and ALL danger, warning and caution
signs.
• Be sure that a Slow-Moving-Vehicle emblem is attached to the rear of the grain cart.
• Never exceed 1,000 rpm on the PTO and driveline system.
• Never fold or extend the auger until the PTO has come to a complete stop.
• Never ll the grain cart unless the gate indicator is in the closed position.
• Never allow foreign object (shovels, etc.) to be placed inside the grain cart.
• Never engage the lugs and drive dogs on the augers when the system is moving at a high rate of speed.
• Never perform maintenance work or service the grain cart with the tractor running.
Troubleshooting
WARNING
MAKE SURE THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART. MAINTENANCE AND
REPAIR SERVICE WORK TO BE PERFORMED BY QUALIFIED SERVICEMEN ONLY.
Trouble Possible Cause Possible Remedy
Faulty check valve Replace check valve
Faulty lock and load solenoid Disconnect power to lock and load. If the auger is
able to move, the lock and load solenoid needs to be
replaced
Upper ighting and lower ighting are
Auger will not return to down position or
move from stow position
Hanger bushing assembly at the top of the
lower auger ighting is hot
Excessive vibration
Grain ow stoppage
Auger tube is breaking away from the grain
cart at the hinge area or the ram in the hydraulic folding cylinder is bent
Flip-up auger rest not ipping over center Cable has loosened With auger in eld position, tighten cable to the handle.
Feed gate indicator not moving Debris lodged in feed gate Make sure indicator slider moves freely and feed gate is
Clutch disconnecting Auto-clutch torque exceeded
locked together
Feed gate open Close the feed gate
Lock and Load not operating correctly Make sure the limit switch on the feed gate indicator
Top of the hanger bushing assembly is
rubbing against the drive dog
Auger ighting or shaft is bent Straighten or replace auger ighting.
Drive shaft is bent Replace or straighten drive shaft.
Bolt sheared in drive dog Replace bolt in drive dog. Engage upper and lower
Folding auger before complete stop Upper and lower ightings are disengaging before au-
PTO key sheared Replace key and tighten set screw.
Rear auger disconnect disengaged Engage rear auger disconnect
Upper auger is extended in the
upright position while traveling in the
eld
Bearing on top of upper auger ighting needs
adjusting. When the auger is in the engaged position,
there must be 1/8” (0,32cm) gap between bottom of top
bearing and top of upper tube housing (See “Adjusting
the Lower and Upper Flighting” on page 18)
assembly is functioning properly
Loosen the two bolts and re-adjust the position of the
hanger bushing assembly. Re-tighten bolts.
Remove the lower ighting assembly and place a shim
between the spline coupler and the gearbox.
ighting at a slow rate of speed. (Drive dogs and lugs
are being engaged too fast.)
ger comes to a complete stop. Replace bolt in the drive
dog. Never engage or disengage the upper and lower
ightings until the augers come to a complete stop.
Repair or place folding cylinder if necessary. Remember
to lower auger to the eld position after unloading.
clear of debris
Operate rear auger disconnect
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Lubrication Service Schedule
WARNING: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE GRAIN CART
90 DEGREE REAR GEARBOXES: Gearbox lubricant has been added to the gearboxes during nal assembly. Recheck the lubricant level
before initial operation of the grain cart, then periodically according to use. For the gearbox on the left while looking from the rear of the
cart, the uid level should be between the bottom and halfway point of the 2” output shaft that bisects the gearbox. The recommended
uid level range is pictured in Figure 1 and Figure 2 below. The minimum level is pictured in green and the maximum level is pictured in
red. An pressure relief plug plug is located in the center of the top of the gearbox mount plate. To check the uid level, remove the vented
inspection plug and view the uid level from above. When lled to the maximum level (shown in red), the gearbox should have 80 ounces
of
SAE 80W-90 lubricant. Change the oil annually before use.
For the gearbox on the right while looking from the rear of the cart, the uid level should rest at the inspection plug, pictured in red in Figure
3 below. When lled to the proper level, the gearbox should have 80 ounces of
SAE 80W-90 lubricant. Change the oil annually before use.
Figure 1 Figure 2 Figure 3
3-WAY FRONT GEARBOX: Gearbox lubricant has been added to the gearbox during nal assembly. Recheck the lubricant level before
initial operation of the grain cart, then periodically according to use. The uid level should rest at the inspection plug, pictured in blue in
Figure 4 below. When lled to the proper level, the gearbox should have 96 ounces of
use.
SAE 80W-90 lubricant. Change the oil annually before
Figure 4
REAR DISCONNECT GROOVED SPLINE COUPLER: Exercise the disconnect handle, adding a lubricant to the 2” output shaft on the rst
gearbox where the grooved spline coupler slides. Loctite Silver Grade Anti-Seize is recommended. Perform this maintenance annually.
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