Jet Tools M-708640 User Manual

OWNER'S MANUAL
DC-650A Dust Collector
WMH TOOL GROUP
Consumer/Light Industrial Products Di vi sion P.O. BOX 1349 Auburn, W A 98071- 1349
Copyright © WMH T ool Group
Fax: 1-800-274-6840
This m anual has been prepared for the owner and operator s of J ET’S DC-650A. It s purpose, aside f rom machine oper ation, is to prom ote saf ety through t he use of acc epted correct operating and maint enance procedures. Compl etely read t he safety and m aintenance i nstructions bef ore operating or serv icing the machine. To obtain maximum life and efficiency from your Dust Collector, and to aid in using the machine safely, r ead this manual thoroughly and follow instruc tions caref ully.
Warranty & Service
The WMH Tool G r oup warrant s every product it sells. If one of our tool s needs service or repair, one of our Authorized Repair Stat ions located thr oughout the United S tates can give you quick servic e.
In most cases, any one of these WMH Tool G r oup Repair Stations can authorize warrant y r epair, assist you in obtai ning parts, or perform r outine maintenance and major repair on y our J E T, Performax or Powermati c tools.
For the nam e of an Authorized Repair Station in y our area, please call 1-800-274-6848, or www.jettools.com.
More Information
Remember , the WMH Tool Group is consistently adding new products to the line. For c omplete, up-to­date product i nform ation, check with your local WM H Tool Group distributor, or www.jettools.com.
WMH Tool Group Warranty
The WMH Tool G r oup ( includi ng P er form ax and Powermatic brands) makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purc haser of our products that each product be free from defects in mater ials and workmanship as follow: 1 YEAR LIMI T E D WARRANTY ON ALL PRODUCTS UNLESS SPECIFIE D OTHERWISE. This Warranty does not apply to defects due directly or indi r ec tly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterati ons outsi de our facilities, or to a lack of maintenance.
THE WMH TO O L GROUP LIMIT S ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM THE DATE THE PRODUCT WAS PURCHASED AT RET A I L. EXCEPT AS STAT ED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTI BILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED W ARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. T HE WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. S OME STATE S DO NOT ALLOW THE E XLUSI ON OR LIMIT A TION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an A uthorized Repai r S tation designat ed by our off ice. Proof of purc hase date and an explanat ion of t he c omplai nt must accompany the mer c handise. If our inspection di scloses a defect, we will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or r eplacement , if y ou are willing to accept a refund. We will return repaired product or replacement at JET’S expense, but if it is determined there is no defect, or that the defec t resulted from causes not within the scope of JET’S warranty , then the user must bear the cost of storing and returning the product. This warranty gives you specific l egal rights; y ou may also have other ri ghts which vary from state to state.
The WMH Tool G r oup sel ls through distributors only. M embers of the WMH Tool Group reserve the right to eff ec t at any time, without pr ior notic e, those alterat ions to parts, fittings, and accessory equipment whi c h they may deem necessary for any reason whatsoever.
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WARNING
1. Read and understand the entire contents of this manual before attempting assembly or
operation. Do not use this machine until proper training and knowledge has been obtained.
2. Do not leave Dust Collector when plugged in. Unplug from outlet when not in use and before servicing.
3. Do not use outdoors or on wet surfaces.
4. Do not allow to be used as a toy. Close attention is necessary when used near children.
5. Use only as described in this manual. Use only manufac turer’s recommended attachments.
6. Do not use with damaged cord or plug. If Dust Collector is not working as it should, has been dropped, damaged, left outdoor, or dropped i n water, return it to a service center.
7. Do not pull or carry by cord, use cord as a handl e, close a door on cord, or pull cord around sharp edges or corners. Do not run Dust Col lector over cord. K eep c ord away from heated surfaces.
8. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cor d.
9. Do not handle plug or Dust Collector with wet hands.
10. Do not put any objec ts into the openi ngs. Do not use with any opening bloc k ed; keep free of dust, lint, hair, and anything that may reduce air flow.
11. Keep hair, loose clothing, fi nger s, and all parts of body away from opening and moving parts.
12. Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
13. Do not use without dust bag and/or fil ter bag in plac e.
14. Turn off all controls before unplugging.
15. Do not use to pick up flammable or c ombustible liquids such as gasoline or use i n ar eas where they may be present.
16. Do not operate without hose connected to the i nlet port. Haz ar dous moving parts inside. Unplug machine before removing hose.
17. Some dust created by power sanding, sawing, grinding, drilling and other construction ac tiviti es contains chemicals known to cause cancer, birth defects or other repr oduc tive harm. S ome examples of these chemicals are:
Lead from lead based paint
Crystalline silica from bricks and cement and other masonry pr oduc ts, and
Arsenic and chromium from c hemically-treated lumber .
19. Your risk from those exposures vari es, depending on how often you do t his type of work. To reduce your ex posure t o these chemicals: work in a well venti lated area, and work with appr oved safety equi pment, such as those dust masks that are specificall y desi gned to fi lter out microscopic particles
20. Do not operate tool while under the infl uenc e of drugs, alc ohol or any medication.
21. Make sure the extension cord is in good c ondition. When using an extension cord, be sure to use one heavy enough to carry the cur r ent your product will draw. An undersize cord will cause a drop in the line v oltage resulting in loss of power and overheating. The table below shows the correct size to use depending on cord length and nameplate ampere r ating. If in doubt, use the next heavier gauge. The smaller gauge number, the heavier t he c or d.
22. Do not use dust collec tor for anything exc ept wood dust. Materials such as liquids, m etal shav ings, metal dust, screws, glass, plastic or r oc k c an c ause sparks and/or damage when coming into contact wit h any par t of the dust collector .
23. Ground your dust collector along all plastic components. The connection of bare 12 gauge c opper wire on all plastic hoses, fitti ngs and bl ast gates to all machines will help reduce the occurrence of static build up and discharge.
SAVE THESE INSTRUCTIONS
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Grounding Instructions
Caution: This tool must be grounded while in use to protect the operator from electric shock.
In the event of a malfu nction or breakdow n, grounding provides a path of least resistance for
electric curren t to reduce the risk of elect ric shock. This to ol is equipped w ith an elect ric cord
having an equipment-grounding conductor and a grounding plug. The plug must be plugged
into a matching outlet that is properly installed and grounded in accordance with al l local codes
and ordinances.
Do not modi fy the plug provided. If it will not fit the outlet, have the proper outlet installed by a quali fied electrician.
Improper connection of the equipment-grounding c onduc tor can result in a risk of electri c shock. The conductor, with insulati on havi ng an outer surface t hat is green with or without yellow stri pes, is the equipment -grounding conductor . If r epair or replac ement of the electric cord or pl ug is necessary, do not connect the equi pment-grounding conductor to a live term inal.
Check with a qualifi ed electri c ian or serv ice personnel if the groundi ng instructi ons are not c ompletely understood, or if in doubt as to whether the tool i s properly grounded. Use only three wire ext ensi on cords that have three-prong grounding plugs and three-pole receptacl es that accept the t ool’s plug.
Repair or replace a damaged or worn cord immediately.
115 Volt Operation
As received from the factory, your dust c ollector is ready to run at 115 volt operation. This dust coll ec tor, when wired for 115 volts, is intended f or use on a circuit that has an outlet and a plug that look s the one illustrated in Figure A. A temporary adapter, which looks like the adapter as illustrated in Figure B, may be used to connect this plug to a two-pole receptacle, as shown in Figure B if a pr oper ly grounded outl et is not available. The temporary adapter should only be used until a pr oper ly grounded outl et can be installed by a qualified el ec trician. This adapter is not applicable in Canada. The green colored rigid ear, lug, or tab, extending from the adapter , must be connect ed to a permanent gr ound such as a properly grounded outlet box , as shown in Figure B.
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230 Volt Operation
If 230V, single phase operati on is desired, the following instructions must be fol lowed:
1. Disconnect the machine from t he power source.
2. This dust collector is supplied with four motor l eads that are connected for 115V operati on, as shown
in Figure A. Reconnect t hese four mot or leads for 230V operation, as shown in Figure B .
3. The 115V attachment plug suppl ied with the dust collector must be replaced with a UL/CSA listed
plug suitable for 230V operation. Contac t your local Authorized JE T Service Center or qualif ied electrician for proper procedures to install t he plug. The dust collector must comply with all local and national c odes after the 230V plug is instal led.
4. The dust collector with a 230V plug should only be connected to an outlet having the same
confi gur ation. No adapter is available or shoul d be used with the 230V plug.
Important: In all cases (115 or 230 volt s) , make certain th e receptacle in question is properl y grounded. If you are not sure, have a registered electrician check th e receptacle.
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Specifications: DC-650A
Stock Number................................................................................................................................708640
Blower Wheel Diameter....................................................................................................................9-1/2"
Sound Rating at 3 feet......................................................................................................................88 dB
Hose Diameter........................................................................................................................................4"
Air Flow (CFM) ....................................................................................................................................650
Velocity at 4” (FPM)..........................................................................................................................6,300
Static Pressure (inch of water)..............................................................................................................6.3
Bag Diameter .......................................................................................................................................14"
Filter and Collec tor Bag Length.................................................................................................31.5”/21.6”
Collect or Bag Capacity ( c u. ft.).............................................................................................................1.9
Overall Dimensions..................................................................26-1/2” x 14” x 56-3/4” with/Canister Filter
Motor (TEFC) ...................................................................................1 HP, 1Ph 115/230V, Prewired 115V
Net Weight (approx.) .......................................................................................................................69 lbs.
Table of Contents Page
Warranty .................................................................................................................................................2
Warnings ....................................................................................................................... ..........................3
Grounding Instructions.............................................................................................................................4
115V Operati on .......................................................................................................................................4
230V Operati on .......................................................................................................................................5
Specifications..........................................................................................................................................6
Table of Contents....................................................................................................................................6
Unpacking DC-650A ................................................................................................................................7
Contents of Shipping Carton....................................................................................................................7
Tools Required for Assembly...................................................................................................................7
Assembly..............................................................................................................................................8-9
Cleaning the Filt er B ag ............................................................................................................................9
Electrical Connect ions...........................................................................................................................10
Turning the Machine On & Off...............................................................................................................10
Maintenance.......................................................................................................................................... 10
Removing the Col l ector Bag............................................................................................................10
Motor...............................................................................................................................................10
Connecting the Dust Collector to a Machine ..........................................................................................10
Grounding the Dust Collection System...................................................................................................10
Parts Breakdown and Parts List ........................................................................................................11-12
Wiring Diagram .....................................................................................................................................13
The specif ications i n this manual ar e giv en as general infor mation and ar e not binding. WMH T ool Group reserves the right t o eff ec t, at any time and without pr ior notic e, changes or alterat ions to parts, fittings, and accessory equi pment deem ed nec essary for any reason whatsoever.
6
WARNING
Read and understand the entire contents of
this manu al before attempting assembly or
operation of the dust collector!
Failure t o comply may cau se serious in jury!
Unpacking
1. Remove all contents from the shipping
carton.
2. Report any damage to your distributor.
3. Do not discard any shipping material until
after t he dust coll ector has been assembled and is running properly.
Contents of the Shipping Carton
DC-650A
1. Base
1. Owner's Manual
1. Warranty Card
1. Motor/Fan Assembly
1. Collector Bag
1. Filter Bag
4. Casters
1. Support Cylinder
1. Retaining Strap
1. Filter Bag Support Rod
1. Bag of Assembly Hardware
4. M6x12 Hex Head B olts
5. M6 Lock Washers
5. M6 Flat Washers
2. 3/8”-16 Acorn Nuts
2. 3/8” Hex Nut s
4. M10 Flat Washers
4. M8x12 Hex Head B olts
4. M8 Flat Washers
1. M6 Hex Nut
Tools Required for Assembly
2. 14mm Wrenc hes or Soc k ets
1. 10mm Wrenc h or S oc k et
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Assembly
WARNING
The d ust collect or must be disconnected
from the p ower source during assemb ly.
Failure to comply may result in serious
injury!
1. Place motor housing on the floor with the
motor fan facing upwards as shown in Figure 1.
2. Attach support cylinder (A, Fig. 2) to the
motor housing with three M6x16 socket head cap screws and three M6 f lat washers (B, Fig. 2).
3. Mount two fixed casters (C, Fig. 3) to the
appropriate end of base (D, Fig. 3) using four M6 flat washers (E, Fig. 3), four M6 lock washers (F, Fi g. 3) and f our M6x 12 hex cap bolts (G, Fig. 3).
4. Mount two swivel casters (H, Fig 3) to the
appropriate end of the base with two 3/8” hex nut s ( I, Fig. 3), f our M 10 flat washers (J, Fig. 3), and two 3/8” acorn nuts (K, Fig. 3).
5. Mount support canister (L, Fig. 4) to base
(M, Fig. 4) with four M8x12 hex cap bolts and four flat washers (N, Fi g. 4).
6. Turn the dust collector over onto the
casters. Note: Make sure the base and housing are relat iv ely parall el. I f not loosen the screws that secure the support cylinder to the motor and adjust as necessary. Tighten all hardware.
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7. Thread a M6 hex nut onto the filter bag
support rod, f ol lwed by a M6 fl at washer and M6 lock washer (A, Fig. 5). Thread the support rod (B, Fig. 5) into the motor/fan housing and tighten nut against housing.
8. Place t he retaini ng strap (C, Fi g. 5) through
the loops on the filter bag and hang the f ilter bag from the hook.
9. Secure bag to housing wit h r etaining strap.
Note: The retainer strap should be tight enough to provide a good seal.
10. I nsert the snap ring of collector bag into the
bottom of housing at an angle, see Figure 6.
11. Pull down on the ring and bag t o make sure
it “seats” i n the housing. Note: m ake sure the snap ri ng “snaps” into
place in t he housing.
Cleaning the Filter Bag
CAUTION
Wearing a part icle mask/respirat or for
protection against fine dust particles during
cleaning is highly recommended.
During f irst use and af ter cl eaning, t he fi lt er bag may al low some dust t o escape. This i s normal and will stop after a short period of time.
Clean both the filter and collector bags frequentl y t o keep t he col l ector 's perform anc e at its optimum. To clean:
CAUTION
Wearing a part icle mask/respirat or for
protection against fine dust particles during
cleaning is highly recommended.
5. Turn the bag out side in and re-at tach to the housing using the retainer strap to secure.
1. Disconn ect the machine f rom the power
source.
2. Unhook the filter bag from the hanger and shake the bag so that the majority of the dust falls into the collector bag.
3. Loosen the ret aining strap, and rem ove the filter bag from the housi ng.
4. Turn the bag inside out and clean.
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Removing the Collector Bag
CAUTION
Wearing a part icle mask/respirat or for
protection against fine dust particles during
cleaning is highly recommended.
1. Disconnect the machine from the power source, unplug.
2. Remove the collector bag by pushing the ring of the col l ect or bag upwards and pulling the bag out at an angl e.
3. Empty the contents into an appropriate container.
4. Turn the bag inside out and clean.
5. Turn the bag outside in and insert into the housing.
WARNING
To red uce the risk of injury from moving
parts, alw ays keep inlet connected t o a
flexibl e hose. Fai lure to comply may result
in serious injury!
Electrical Connections
WARNING
All electrical connections must be done by a
qualif ied electrician. All adjustments or
repairs must be done with the dust collector
disconnected from the power so urce,
unplugged. Failure to comply may result in
serious injury!
The DC-650A dust collector is rated at 115/230V, Prewired 115V. Use a plug and outlet rat ed at l east 20 am ps. T he ci rcui t for the machine shoul d also be protected by at least a 20 amp circuit breaker or fuse. Keep in mind that a circuit being used by other machines, tools, l ights, heaters, etc. at the same time will add to the elect ric al load. A dedicat ed circ uit to the dust collector will giv e you the best results since dust collectors are generally used at the same time other tools are running.
Before hooking up to the power source, make sure that the switch is in the off position.
Turning the Machine On & Off
Before hooking up to the power source, make sure that the switch is in the off position.
The dust collector can be turned on by flipping the start switch up. Flip the switch down to t urn the dust coll ector off . There is a removabl e key that can be used to lock the machine in the “OFF” posi tion.
Maintenance
WARNING
Never perform main t enance on this machine before turning switch off and removing plug
from power source, unplug.
Failure to comply may cause serious injury!
Motor
Inspect the motor fan and blow out (with low pressure air hose) or vacuum any accumulati on of foreign material in order to maintain normal motor ventilation.
Connecting the Dust collector to a Machine
Use the proper type hose to connect the dust collect or to the machi ne being operated. Dryer vent hose is not acceptable for this purpose. Contact y our nearest JET di stributor for the full line of JET Dust Collector Hoses and Accessories. Customize your installation and obtain maximum performance with JET's dust hoods, hoses, clamps, fitt ings, and blast gates.
You can also purchase the JET “Dust Collect ion How-To-Book” stock # JW1050 through your JET Distributor.
Grounding the Dust Collection System
The dust collection system includes the dust collector and the hose, or duct work you use to connect the tool s. T he dust col l ector is grounded though the ground wire i n the cord. The hose or duct work y ou use to connect t he tool t o the dust collector must also be grounded. To assist in grounding your system you can purchase the JET “Dust Collector Grounding Kit” stock # JW1053, and also the JET “ Dust Collection How- To-Book” stock # JW1050 through your JE T Distributor.
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Parts Breakdown for DC-650A Dust Collector
11
Parts List for the DC-650A Dust Collector
Index Part No. No. Description Size Qty.
1..........422109W .....................Impeller Housing.................................... ............................................... 1
2..........MH422001 ................... Motor .................................................... ............................................... 1
............ CA020010....................Starting Capacitor (not shown)...............200MFD, 125V........................1
............ DC1100-52................... Centrifugal Switch (not shown)............... ...............................................1
............ DC1100-53................... Centrifugal Switch Rotor (not shown)..... ...............................................1
............ 411051......................... Swi tch Box (not shown) ......................... ...............................................1
3..........M4220F........................ Motor Fan.............................................. ...............................................1
4..........994532.........................Switch.................................................... ...............................................1
5..........IC422001.....................Power Cord............................................ ............................................... 1
6..........423023.........................Packing................................................. ...............................................1
7..........412025W .....................Flange................................................... ...............................................1
8..........410030.........................Flange Packing...................................... ...............................................1
9..........AB410033....................Impeller.................................................9-1/2”......................................1
10........423038W .....................Base...................................................... ...............................................1
11........423044......................... Fixed Caster.......................................... ...............................................2
12........410001......................... Pivoting Caster...................................... ...............................................2
13........422018W .....................Support Cylinder.................................... ...............................................1
14........427043......................... Hanger .................................................. ...............................................1
15........708695......................... Filter Bag............................................... ...............................................1
16........AB422028....................Retainer Strap....................................... ...............................................1
17........DC650A-17..................Collection Bag....................................... ...............................................1
18........KS050525....................Key........................................................ 5x5x25....................................1
19........TS-1540041.................Hex Nut.................................................M6 ..........................................1
20........TS-0561031.................Hex Nut.................................................3/8”.........................................2
21........TS-059303...................Acorn Nut ..............................................3/8”.........................................2
22........NH602303.................... Hex Nut.................................................5/8” .........................................1
23........TS-0207012.................Socket Head Cap Screw........................1/4”x3/8”.................................1
24........TS-1482021.................Hex Cap Screw...................................... M6x12.....................................7
25........TS-1490011.................Hex Cap Screw...................................... M8x12.....................................4
26........TS-1534042.................Pan Head M ac hine Screw......................M6x12.....................................8
27........TS-1503041.................Hex Socket Cap Bolt .............................M6x16 .....................................3
28........TS-1550041.................Flat Washer...........................................M6 ..........................................3
29........TS-1550041.................Flat Washer...........................................M6 ..........................................8
30........TS-1550061.................Flat Washer...........................................M8 ..........................................4
31........TS-1550071.................Flat Washer...........................................M10.........................................4
32........TS-155010...................Flat Washer...........................................M16.........................................1
33........TS-1551041.................Lock Washer .........................................M6 ..........................................8
............ DC650C-ID ..................Identification Label (not shown) ............. ...............................................1
............ DC650C-HP.................Hardware Package (not shown)............. ...............................................1
............ DC-IGW.......................Inlet Guard Warning Label (not shown).. ...............................................1
............ DC-MBW .....................Motor Bracket Warning Label (not shown).............................................1
12
Wiring Diagram
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