Jet Tools JWBS-16 User Manual

OWNER'S MANUAL

JWBS-16 Woodworking Bandsaw

(shown with optional accessory rip fence, rails and resaw attachment 708747 and miter gauge 708716)

JET	P.O. BOX 1349	Phone: [phone]
WMH Tool Group	Auburn, WA 98071-1349	Fax: [phone]
www.wmhtoolgroup.com	e-mail [e-mail]	M-708749 04/02

This manual has been prepared for the owner and operators of a JET JWBS-16. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your JET Bandsaw, and to aid in using the machine safely, read this manual thoroughly and follow instructions carefully.

Warranty & Service

The WMH Tool Group warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Repair Stations located throughout the United States can give you quick service.

In most cases, any one of these WMH Tool Group Repair Stations can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET, Performax, Wilton, or Powermatic tools.

For the name of an Authorized Repair Station in your area, please call 1-800-274-6848, or visit www.wmhtoolgroup.com

More Information

Remember, the WMH Tool Group is consistently adding new products to the line. For complete, up-to- date product information, check with your local WMH Tool Group distributor, or visit www.wmhtoolgroup.com

WMH Tool Group Warranty

The WMH Tool Group (including Performax, Wilton and Powermatic brands) makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follow: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE. This Warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.

THE WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THE WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replacement, if you are willing to accept a refund. We will return repaired product or replacement at JET’S expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of JET’S warranty, then the user must bear the cost of storing and returning the product. This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

The WMH Tool Group sells through distributors only. Members of the WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

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WARNING

1.Read and understand the entire instruction manual before attempting assembly or operation.

2.This bandsaw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a bandsaw, do not use until proper training and knowledge have been obtained.

3.Always wear approved safety glasses/face shields while using this machine.

4.Make certain the machine is properly grounded.

5.Before operating the machine, remove tie, rings, watches, other jewelry, and roll up sleeves above the elbow. Remove all loose clothing and confine long hair. Do not wear gloves.

6.Keep the floor around the machine clean and free of scrap material, oil and grease.

7.Keep the machine guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.

8.Do not over reach. Maintain a balanced stance at all times so that you do not fall or lean against blades or other moving parts.

9.Make all machine adjustments or maintenance with the machine unplugged from the power source.

10.Use the right tool. Don’t force a tool or attachment to do a job which it was not designed for.

11.Replace warning labels if they become obscured or removed.

12.Make certain the bandsaw power switch is in the off position before connecting the machine to the power supply.

13.Give your work undivided attention. Looking around, carrying on a conversation, and “horse-play” are careless acts that can result in serious injury.

14.Keep visitors a safe distance from the work area.

15.Use recommended accessories; improper accessories may be hazardous.

16.Adjust and position upper and lower blade guides before starting to cut. Upper blade guide should be adjusted to approximately 1/8” above the material to be cut.

17.Adjust blade tension and tracking before starting to cut.

18.Always keep hands and fingers away from the blade when the machine is running.

19.Stop the machine and wait for the blade to stop moving before removing scrap material from the table.

20.Use suitable support if stock does not have a flat surface.

21.Hold material firmly against the table.

22.Saw teeth must point down toward the table.

23.Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•Lead from lead based paint

•crystalline silica from bricks and cement and other masonry products, and

•arsenic and chromium from chemically-treated lumber.

24.Your risk from those exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles.

25.Do not operate tool while under the influence of drugs, alcohol or any medication.

26.Failure to comply with all of these warnings may cause serious injury.

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Grounding Instructions

Caution: This tool must be grounded while in use to protect the operator from electric shock.

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.

Repair or replace a damaged or worn cord immediately.

115 Volt Operation

As received from the factory, your bandsaw is ready to run at 115 volt operation. This bandsaw, when wired for 115 volts, is intended for use on a circuit that has an outlet and a plug that looks the one illustrated in Figure A. A temporary adapter, which looks like the adapter as illustrated in Figure B, may be used to connect this plug to a two-pole receptacle, as shown in Figure B if a properly grounded outlet is not available. The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician. This adapter is not applicable in Canada. The green colored rigid ear, lug, or tab, extending from the adapter, must be connected to a permanent ground such as a properly grounded outlet box, as shown in Figure B.

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230 Volt Operation

If 230V, single phase operation is desired, the following instructions must be followed:

1.Disconnect the machine from the power source.

2.This bandsaw is supplied with four motor leads that are connected for 115V operation, as shown in Figure A. Reconnect these four motor leads for 230V operation, as shown in Figure B.

3.The 115V attachment plug supplied with the bandsaw must be replaced with a UL/CSA listed plug suitable for 230V operation. Contact your local Authorized JET Service Center or qualified electrician for proper procedures to install the plug. The bandsaw must comply with all local and national codes after the 230V plug is installed.

4.The bandsaw with a 230V plug should only be connected to an outlet having the same configuration. No adapter is available or should be used with the 230V plug.

Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly grounded. If you are not sure, have a registered electrician check the receptacle.

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Table of Contents
Warranty .................................................................................................................................................	2
Warnings.................................................................................................................................................	3
Grounding Instructions.............................................................................................................................	4
115 Volt Operation...................................................................................................................................	4
230 Volt Operation...................................................................................................................................	5
Specifications ..........................................................................................................................................	6
Contents of Shipping Container ...............................................................................................................	7
Unpacking ...............................................................................................................................................	7
Tools Included for Assembly....................................................................................................................	7
Tools Required for Assembly and Adjustments ........................................................................................	7
Assembly and Setup................................................................................................................................	8
Adjusting Blade Tension ..........................................................................................................................	8
Adjusting Blade Tracking .........................................................................................................................	8
Upper Blade Guide Adjustment................................................................................................................	9
Lower Blade Guide Adjustment................................................................................................................	9
Mounting the Table................................................................................................................................	10
Adjusting 90 Degree Table Stop ............................................................................................................	10
Rail Assembly........................................................................................................................................	11
Fence Assembly and Adjustment......................................................................................................	11-12
Resaw Guide .........................................................................................................................................	12
Miter Gauge...........................................................................................................................................	12
Tilting the Table.....................................................................................................................................	13
Height Scale Adjustment .......................................................................................................................	13
Changing Blades ...................................................................................................................................	14
Replacing Belt .......................................................................................................................................	15
Adjusting Belt Tension ...........................................................................................................................	15
Electrical Connections ...........................................................................................................................	16
Maintenance..........................................................................................................................................	16
Available Accessories............................................................................................................................	16
Troubleshooting.....................................................................................................................................	17
Part’s Breakdowns and Part’s List .....................................................................................................	18-29
Wiring Diagram .....................................................................................................................................	30
Specifications:	JWBS-16
Stock Number................................................................................................................................	708749
Cutting Capacity (height) ......................................................................................................................	10”
Cutting Capacity (width)........................................................................................................................	16”
Maximum Rip Left of Blade w/Fence ..............................................................................................	14-1/4”
Blade Length ......................................................................................................................................	123”
Blade Speed...........................................................................................................................	3000 SFPM
Minimum Blade Width .........................................................................................................................	1/8”
Maximum Blade Width .....................................................................................................................	1-1/2”
Table Size ...................................................................................................................................	17” x 17”
Table Tilt ...............................................................................................................................	45° R to 10° L
Table Height from Floor........................................................................................................................	35”
Wheel Diameter .............................................................................................................................	16-5/8”
Dust Chute Diameter ..............................................................................................................................	4”
Overall Dimensions ..........................................................................................	69" H x 30-1/4" W x 27" D
Motor...................................................................................................................................	1-1/2 HP, 1Ph
.........................................................................................................................	115/230V, prewired 115V
Net Weight (approx.) .....................................................................................................................	285 lbs.
Shipping Weight (approx.) .............................................................................................................	300 lbs.

The specifications in this manual are given as general information and are not binding. The WMH Tool Group reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.

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Contents of Shipping Container

1.	Bandsaw
1.	Table
1.	Owner’s Manual

1.Warranty Card

2.Cast Feet

4 Hex Cap Bolts 3/8”-16x4”

4. Flat Washers 3/8”

4. Lock Washers3/8”

4. Flat Washers 3/8” (plastic)

1.Accessory Package Contains: 2. Knobs

1. Hex Wrench

1. Handle

1. 10/12mm Wrench

Unpacking

1.Remove the packing material from the bandsaw.

2.Move the saw to its permanent working location. The site should be dry, well lit, and have enough room to handle long stock and the service and/or adjustment of the machine from any side.

3.Have another person help you remove the bandsaw from the box.

4.Clean all rust protected surfaces with a mild solvent or diesel fuel and a soft cloth. Do not use lacquer thinner, paint thinner, or gasoline. These will damage painted surfaces.

Tools Included for Assembly

1. 10/12mm Open End Wrench

1. Hex Wrench

Tools Required for Assembly & Adjustments

2. 14mm Open End Wrench

1. Combination Square

1. Cross Point Screw Driver

(shown with optional accessory rip fence, rails and resaw attachment 708747 and miter gauge 708716)

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Assembly and Setup

1.With help from another person tilt the bandsaw just enough to get one set of feet (A, Fig. 1) underneath the base. Line up holes and bolt (B, Fig. 1) through the base into the feet using two hex cap bolts 3/8”- 16x4”, two 3/8” lock washers, two 3/8” flat washers, and two 3/8” plastic flat washers. Repeat for opposite end.

2.Attach the handle (C, Fig. 2) to the handwheel (D, Fig. 2).

Adjusting Blade Tension

1.Disconnect machine from the power source, unplug.

2.Turn blade tension hand wheel (E, Fig. 2) counter-clockwise to tension blade, and clockwise to loosen the tension. A gauge on the upper wheel slide bracket (F, Fig. 2) indicates the approximate tension according to the width of the blade. The JWBS-16 comes with a 3/4” blade so the tension should be set at 3/4” when using this blade.

•As you become familiar with the saw, you may find it necessary to change the blade tension from the initial setting. Changes in blade width, and the type of material being cut will have an effect on blade tension.

•Keep in mind that too little, or too much blade tension can cause blade breakage and/or poor cutting performance.

Adjusting Blade Tracking

WARNING

Disconnect machine from the power source! Never adjust blade tracking with the machine running!

Failure to comply may cause serious injury!

Note: Blade tracking has been adjusted at the factory. If, however, it is determined that blade tracking needs adjustment:

1.Blade must be properly tensioned before adjusting blade tracking. Make sure upper and, lower blade guides do not interfere with the blade while adjusting the tracking.

2.Open the upper wheel door. Rotate the wheel forward, and observe the position of the blade on the wheel. The blade should

rest in approximately the center of the wheel.

3.If adjustment is necessary, loosen the wing nut (G, Fig. 2) at the top rear of the saw.

4.Adjust tracking by turning the knob (H, Fig.

2)in 1/4 turn increments. Rotate the wheel forward, and observe the position of the blade on the wheel. Rotating knob (H, Fig.

2)counter-clockwise should move the blade towards the front of the wheel. Rotating the knob clockwise should move the blade towards the back of the wheel.

5.Continue with adjustments until the blade is tracking properly.

6.Tighten the wing nut (G, Fig. 2).

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Upper Blade Guide Adjustment

WARNING

Disconnect machine from the power source, unplug before making any adjustments! Blade teeth are sharp! Use care when working near the saw blade.

Failure to comply may cause serious injury!

1.Blade tension and tracking must be properly adjusted prior to blade guide setup.

2.The blade guard has been removed in Figure 3 for photo purposes only.

3.Loosen the socket head cap screw (A, Fig. 3) and position the blade guide assembly (B, Fig. 3) so that the guides rest just behind the gullet of the blade teeth. Tighten the socket head cap screw.

4.Loosen lock nuts (D, Fig. 3).

5.Adjust guide knobs (E, Fig. 3) so guides (C, Fig. 3) rest lightly against the blade. Do not force the guides against the side of the blade. Tighten both lock nuts.

6.Adjust the blade support bearing so that it is 0.003” away from the back of the blade, about the thickness of a piece of paper. To make this adjustment loosen thumb screw (F, Fig. 3) and slide the bearing and bearing post into position. Tighten thumb screw.

Note: Blade support bearing should be adjusted so that the back edge of the blade overlaps the front face of the ball bearing by approximately 1/8”. If adjustment is needed, loosen thumb screw (F, Fig. 3) and turn the bearing shaft. Tighten thumb screw.

Lower Blade Guide Adjustment

WARNING

Disconnect machine from the power source, unplug before making any adjustments! Blade teeth are sharp! Use care when working near the saw blade.

Failure to comply may cause serious injury!

1.Blade tension and tracking must be properly adjusted prior to blade guide setup.

2.The blade guard has been removed in Figure 4 for photo purposes only.

3.Loosen the socket head cap screws (G, Fig. 4) and position the blade guide assembly (H, Fig. 4) so that the guides rest just behind the gullet of the blade teeth. Tighten the socket head cap screws.

4.Loosen thumb screws (I, Fig. 4). Adjust guides (J, Fig. 4) so they rest lightly against the blade. Do not force the guide against the side of the blade. Tighten thumb screws.

5.Adjust the blade support bearing so that it is 0.003” away from the back of the blade, about the thickness of a piece of paper. To make this adjustment loosen thumb screw (K, Fig. 4) and slide the bearing, and bearing post into position. Tighten thumb screw.

Note: Blade support bearing should be adjusted so that the back edge of the blade overlaps the front face of the ball bearing by approximately 1/8”. If adjustment is needed loosen thumb screw (K, Fig. 4) and turn the bearing shaft. Tighten thumb screw.

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