Jet Tools JWSS-10CS User Manual

This manual is bookmarked

Operating Instructions and Parts Manual

SuperSaw

Model: JWSS-10CS

WMH TOOL GROUP

Warranty and Service

WMH Tool Group, Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these WMH Tool Group Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET® tools. For the name of an Authorized Service Center in your area call 1-800274-6848.

MORE INFORMATION

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor, or visit jettools.com.

WARRANTY

JET products carry a limited warranty which varies in duration based upon the product. (MW = Metalworking, WW =

Woodworking)

WHAT IS COVERED?

This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage.

WHO IS COVERED?

This warranty covers only the initial purchaser of the product.

WHAT IS THE PERIOD OF COVERAGE?

The general JET warranty lasts for the time period specified in the product literature of each product.

WHAT IS NOT COVERED?

Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.

HOW TO GET SERVICE

The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848.

You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option.

We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the shipping and handling costs of the return.

HOW STATE LAW APPLIES

This warranty gives you specific legal rights; you may also have other rights which vary from state to state.

LIMITATIONS ON THIS WARRANTY

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

WMH Tool Group sells through distributors only. The specifications in WMH catalogs are given as general information and are not binding. Members of WMH Tool Group reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by WMH Tool Group.

Warranty and Service.................................................................................................................................... 2

Table of Contents.......................................................................................................................................... 3

Ordering Replacement Parts..................................................................................................................... 4

Warnings ....................................................................................................................................................... 5

Kickback Prevention...................................................................................................................................... 7

Protection Tips from Kickback....................................................................................................................... 7

Specifications ................................................................................................................................................ 7

Contents of the Shipping Containers ............................................................................................................ 8

Accessory Package Box............................................................................................................................ 8

Sliding Table Box (optional accessory) ..................................................................................................... 8

Left Wing Extension Box (optional accessory).......................................................................................... 9

XACTA Fence II Homeshop 30/52 ............................................................................................................ 9

Assembly..................................................................................................................................................... 10

Unpacking and Clean-Up ........................................................................................................................10

Installation Requirements........................................................................................................................ 10

Right Extension Wing Assembly .............................................................................................................10

Handwheel Assembly.............................................................................................................................. 10

Mounting Rails.........................................................................................................................................11

Mounting Left Extension Wing with Miter Slot......................................................................................... 11

Miter Gauge for Left Extension Wing ......................................................................................................12

Mounting Sliding Table............................................................................................................................ 12

Sliding Table Miter Gauge....................................................................................................................... 14

Mounting the Switch Assembly ...............................................................................................................15

On-Off Switch Padlock ............................................................................................................................15

Wooden Extension Table............................................................................................................................ 15

Installation ...............................................................................................................................................15

Guide Tube.............................................................................................................................................. 16

XACTA Fence.......................................................................................................................................... 17

Fence Adjustments.................................................................................................................................. 17

Level with the Saw Table Adjustment..................................................................................................17

Parallel to the Miter Slot Adjustment.................................................................................................... 18

Clamping Pressure Adjustment ........................................................................................................... 18

90° to the Table Adjustment ................................................................................................................18

Initial Cursor Pre-adjustment ............................................................................................................... 18

Installing the Blade .................................................................................................................................. 19

Guide Tube Scale Application ................................................................................................................. 19

Blade Guard Assembly............................................................................................................................ 20

Table Insert Adjustment...........................................................................................................................20

Aligning Blade Guard and Splitter ........................................................................................................... 20

Hooks for Miter Gauge and Fence .......................................................................................................... 21

Blade Raising and Tilting Mechanism ..................................................................................................... 21

Electrical Connections................................................................................................................................. 21

Grounding Instructions ............................................................................................................................22

115 Volt Operation...................................................................................................................................22

230 Volt Operation...................................................................................................................................22

Adjustments ................................................................................................................................................23

Blade Alignment ......................................................................................................................................23

XACTA Fence Cursor Adjustment........................................................................................................... 23

Adjusting 45° and 90° Positive Stops...................................................................................................... 24

Wear Adjustment in Raising Mechanism.................................................................................................25

Wear Adjustment in Tilting Mechanism ................................................................................................... 25

Changing Poly V-Belt ..............................................................................................................................26

Changing the Transfer Belt .....................................................................................................................26

Maintenance................................................................................................................................................ 27

General Maintenance .............................................................................................................................. 27

Blades and Accessories .......................................................................................................................... 27

Troubleshooting ..........................................................................................................................................28

Parts ............................................................................................................................................................ 29

XACTA Fence II Homeshop 30/52 Fence Assembly .............................................................................. 29

Cabinet Assembly.................................................................................................................................... 30

Guard Assembly ......................................................................................................................................31

Table Assembly .......................................................................................................................................32

Sliding Table Assembly ........................................................................................................................... 35

Rail Assembly.......................................................................................................................................... 38

Motor & Trunnion Parts List..................................................................................................................... 40

Wiring Diagrams.......................................................................................................................................... 43

Ordering Replacement Parts

To order parts or reach our service department, call 1-800-274-6848 between 7:30am and 5:30pm (CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

Warnings

1. Read and understand the entire owners manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This Table Saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a Table Saw, do not use until proper training and knowledge has been obtained.

5. Do not use this Table Saw for other than its intended use. If used for other purposes, WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using this Table Saw. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

7. Before operating this Table Saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Always use the blade guard on all ''through-sawing'' operations. A through-sawing operation is one in which the blade cuts completely through the workpiece.

9. Kickback occurs when the workpiece is thrown towards the operator at a high rate of speed. If you do not have a clear understanding of kickback and how it occurs, DO NOT operate this table saw!

10. Wear ear protectors (plugs or muffs) during extended periods of operation.

11. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically treated lumber.

12. Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

13. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

14. Make certain the switch is in the OFF position before connecting the machine to the power supply.

15. Make certain the machine is properly grounded.

16. Make all machine adjustments or maintenance with the machine unplugged from the power source.

17. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

18. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.

19. Make sure the Table Saw is firmly secured to the floor or bench before use.

20. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx

21. Provide for adequate space surrounding work area and non-glare, overhead lighting.

22. Keep the floor around the machine clean and free of scrap material, oil and grease.

23. Keep visitors a safe distance from the work area. Keep children away.

24. Make your workshop child proof with padlocks, master switches or by removing starter keys.

25. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury.

26. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.

27. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer.

28. Use recommended accessories; improper accessories may be hazardous.

29. Maintain tools with care. Keep saw blades sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories.

30. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.

31. Do not stand on the machine. Serious injury could occur if the machine tips over.

32. Never leave the machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.

33. Remove loose items and unnecessary work pieces from the area before starting the machine.

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly

even death.

The most common accidents among table saw users, according to statistics, can

be linked to kickback, the high-speed expulsion of material from the table that can strike the operator. Kickback can also result in operator’s hands being pulled into the blade.

Kickback Prevention

Tips to avoid the most common causes of kickback:

• Make sure the blade splitter is always aligned with the blade. A workpiece can bind or stop the flow of the cut if the blade splitter is misaligned and result in kickback.

• Use the blade splitter during every cut. The blade splitter maintains the kerf in the workpiece, which will reduce the chance of kickback.

• Never attempt freehand cuts. The workpiece must be fed perfectly parallel with the blade, otherwise kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.

• Make sure that the rip fence is parallel with the blade. If not, the chances of kickback are very high. Take the time to check and adjust the rip fence.

• Feed cuts through to completion. Anytime you stop feeding a workpiece that is in the middle of a cut, the chance of binding, resulting in kickback, is greatly increased.

Protection Tips from Kickback

Kickback can happen even if precautions are taken to prevent it. Listed below are some tips to protect you if kickback DOES occur:

• Stand to the side of the blade when cutting. An ejected workpiece usually travels directly in front of the blade.

• Wear safety glasses or a face shield. Your eyes and face are the most vulnerable part of your body.

• Never place your hand behind the blade. If kickback occurs, your hand will be pulled into the blade.

• Use a push stick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received.

Specifications

Stock Number ..................................................................................................................................... 708781

Blade Diameter ..........................................................................................................................................10”

Arbor Diameter..........................................................................................................................................5/8”

Maximum Depth of Cut ..........................................................................................................................3-1/8”

Maximum Thickness at 45° Cut .............................................................................................................2-1/4”

Table in Front of Saw Blade at Maximum Cut .....................................................................................11-3/8”

Maximum Width of Dado....................................................................................................................... 13/16”

Maximum Diameter of Dado ........................................................................................................................ 8”

Dust Port Diameter....................................................................................................................................... 4”

Table Height...............................................................................................................................................35”

Extension Size ............................................................................................................................27”D x 10”W

Main Table Size .........................................................................................................................27” D x 21”W

Sliding Table Size .......................................................................................................................27”D x 14”W

Arbor Speed ................................................................................................................................... 4000 RPM

Motor ........................................................................................... 1-3/4 HP, 1Ph, 115V/230V prewired 115V

Net Weight (approx.) .......................................................................................................................... 436 lbs.

The specifications in this manual are given as general information and are not binding. WMH Tool Group reserves the right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory equipment deemed necessary for any reason whatsoever.

Read and understand the entire

contents of this manual before attempting assembly or operation! Failure to comply may cause serious injury

Contents of the Shipping Containers

1 Table saw 1 Right Wing Extension 1 Splitter Guard Assembly 1 Accessory Package 1 Owner’s Manual 1 Warranty Card

Accessory Package Box

1 Splitter Guard Assembly (A) 2 Miter Gauge Hooks (B) 2 Fence Hooks (C) 2 Handwheel Knobs (D) 2 Handwheels (E) 2 Handles (F) 1 Push stick (G) 1 Arbor Wrench (H) 1 Hex Wrench 3mm (J)

Hardware Bag

4 Carriage Bolts M8x16 4 Flat Washers M8 4 Hex Nuts M8 4 Lock Washer M8

Contents of Accessory Package

Sliding Table Box (optional accessory)

1 Sliding Table (A) 2 Sliding Table Leveling Brackets (C) 1 Sliding Table Lock Knob Assembly (D) 1 Miter Gauge (B) 2 Miter Gauge Handles (G) 1 Miter Gauge Lock Handles (K) 1 Miter Gauge Fence (J) 1 Miter Gauge Indicator Bracket (H) 1 Miter Gauge Clamp (F) 1 Miter Gauge Stop (E) 2 90° Shims 2 Flat Shims 1 Locking Handle

Hardware Bag

4 Hex Head Screws M8x25 8 Flat Washers M8 4 Hex Nut M8 4 Socket Head Cap Screws M6x25 2 Hex Socket Button Screws M6x12 4 Hex Nut M6 1 Hex Wrench 2.5mm

Contents for Sliding Table Box

Left Wing Extension Box (optional accessory)

1 Left Wing Extension w/Miter Slot 1 Miter Gauge 1 Miter Gauge Bar 1 Miter Gauge Handle 1 Miter Gauge Fence

Hardware Bag

4 Socket Head Cap Screws M10x90 4 Lock Washers M10 4 Flat Washers M10 1 Hex Wrench 8mm

XACTA Fence II Homeshop 30/52

Box One:

1 XACTA Fence II 1 Lock Lever Knob

Box Two:

1 Front Rail 1 Back Rail 1 Guide Tube 2 Black Plastic End Caps

Hardware Bag consisting of:

Quantities for 30" and 52" Rails

Tools Required for Assembly

1 8mm Box Wrench 1 10mm Box Wrench 1 12mm Box Wrench 2 13mm Box Wrench 1 14mm Box Wrench 1 17mm Box Wrench 2 10mm Open End Wrenches 1 #2 Cross Point Screwdriver 1 #3 Cross Point Screwdriver 1 2.5mm Hex Wrench 1 3mm Hex Wrench 1 4mm Hex Wrench 1 5mm Hex Wrench 1 6mm Hex Wrench 1 Straight Edge 1 Combination Square 1 Combination Square & Straight Edge 1 Electric Drill 1 1/4”, 3/16, 5/16” Drill Bits 2 4”-6” C-Clamps

Metric Wrench Set or 6”-8” Adjustable Wrench Metric Hex Wrench Set

Size Part 30" 52"

1/4-20 x 1-1/2 Hex Cap Screws 06 07

1/4-20 x 3/4 Hex Cap Screws 05 07

1/4 Flat Washer 19 23

1/4 Lock Washers 13 16

1/4 Hex Nuts 06 07

1/4-20 x 1/2 Hex Cap Screws 02 02

M8 x 16

Notes: The hardware should be packed in the guide rail along with the end caps.

The contents of the hardware bag (shown at right) are drawn full scale.

Note 1: Quantities for items in the hardware bag are for the 52" rail system. If you purchased the 30" rail system, there will be extra hardware.

Note 2: If the optional wooden extension table is not used, there will be extra hardware.

Socket Head Cap Screw

M8 Flat Washer 04 04

M8 Lock Washers 04 04

04 04

Contents of Hardware Bag

Assembly

Unpacking and Clean-Up

Do not connect the table saw to the power source until assembly has been completed! Failure to comply may cause serious injury!

• Tool: 12mm Wrench

1. Remove all contents from the shipping

container. Do not discard any shipping material until the saw is set up and running satisfactorily.

2. Carefully move saw to its final location.

3. Remove the dust baffle from the cabinet (refer

to page 30, Items 11 and 12).

4. Remove the hex cap screws from skid bottom.

5. With help from another person lift the saw off

the skid and into position.

6. Install the dust baffle in the cabinet.

Figure 1

Installation Requirements

The final location for the saw must be level, dry, well lighted, and have enough room to allow movement around the saw with long workpieces.

Right Extension Wing Assembly

Hardware: (3) M10x30 Hex Cap Screws, (3) M10 Lock Washers, (3) M10 Flat Washers & (1) Extension Wing

Tools: 17mm Wrench, Straight Edge

Refer to Figures 1 and 2:

1. Attach right extension wing (A) to the table (B)

with three each hex cap screws (C), lock washers (D) and flat washers (E). Snug but do not tighten.

2. Slide extension wing toward the front edge of

the saw table until two faces are flush.

3. Using a straight edge (F, Fig. 2), align the

extension wings to the saw table and tighten the hex cap screws.

Handwheel Assembly

Hardware: (2) Handles, (2) Handwheels & (2) Lock Knobs

Tool: 14mm Wrench

Referring to Figure 3:

1. Slide the handwheel (A) onto the shaft (B);

make sure that the spring pin on the shaft lines up with the slot on the handwheel.

Figure 2

Figure 3

2. Thread center lock knobs (C) into the shaft (B).

Note: The knobs will allow you to lock the blade into a certain height, or angle.

3. Thread the handles (D) into the handwheels and tighten with a wrench.

Mounting Rails

Hardware: Front Rail, Rear Rail, (4) M8x16 Socket Head Cap Screws, (4) M8 Flat Washers, (4) Lock Washers, (2) 1/4-20 x 1-1/2 Hex Cap Screws, (4) 1/4” Flat Washers, (2) 1/4” Lock Washers, (2) 1/4” hex nuts.

Tools: 6mm hex wrench, two 13mm wrenches

Refer to Figures 4 and 5.

1. Mount the front rail (A) to the underside of the table (B) with two socket head cap screws (C), two lock washers (D), and two M8 flat washers (E).

2. Insert a 1/4-20 x 1/2 hex cap screw (F) through a 1/4” flat washer (G), the front rail (A) and extension wing (H). Secure the screw to the extension wing with a 1/4” washer (G), 1/4” lock washer (J) and 1/4” hex nut (K).

3. Mount the rear rail (L) to the backside of the table (M) with two socket head cap screws (N), two lock washers (O) and two M8 flat washers (P).

4. Insert a 1/4-20 x 1/2 hex cap screw (F) through a 1/4” flat washer (G), the front rail (A) and extension wing (H). Secure the screw to the extension wing with a 1/4” washer (G), 1/4”

lock washer (J) and 1/4” hex nut (K).

Figure 4

Mounting Left Extension Wing with Miter Slot

Note: If you have a sliding table, skip this section

and proceed to the Mounting Sliding Table section.

Hardware: Left Extension Wing, (4) M10x90 Socket Head Cap Screws, (4) M10 Lock Washer, (4) Flat Washers

Tools: Cross Point Screw Driver, Straight Edge, Rubber Mallet, 8mm Hex Wrench

Referring to Figure 6:

1. Remove the arbor pulley guard (A). This is only needed for the sliding table.

2. Attach left extension wing (B) to the table with four socket head cap screws, four lock washers and four flat washers (C). Snug but do not tighten.

3. Slide extension wing toward the front edge of the saw table until two faces are flush.

4. Place a straight edge across the table and left extension wing. Align the extension wing the same height as the saw table and tighten socket head cap screws.

Figure 5

Figure 6

Note: Use a rubber mallet to align wing with table.

Miter Gauge for Left Extension Wing

Hardware: Miter Gauge

Tools: Cross Point Screw Driver, Square

1. Change the angle on the miter gauge by loosening handle (E, Fig. 7) and turning the fence (F, Fig. 7) to desired angle. To move gauge beyond index stops of 45° and 90°, flip back the stop (G, Fig. 7).

2. Adjust index stops by turning one of three adjustment screws (H, Fig. 7). Use a square to verify that the fence is 90° to the saw blade, see Figure 7.

3. Slide fence to the left, or right by loosening handle (I, Fig. 7). Make sure fence does not interfere with the blade when cutting.

The fence on the miter gauge

must not contact the saw blade! Failure to comply may cause serious injury!

Note: You can adjust the play in the miter gauge

by tightening the set screws (J, Fig. 7).

Note: Always make test cuts to verify the angle.

Mounting Sliding Table

Figure 7

Figure 8

Hardware: Sliding Table, (4) M8x25 Hex Cap Screws, (4) M8 Hex Nuts, (8) M8 Flat Washers, (4) M6 Hex Nuts, (4) M6x25 Socket Head Cap Screws, (2) Flat Shims & (2) 90° Shims

Tools: Straight Edge, (2) 13mm Wrenches, 10mm Wrench, 5mm Hex Wrench

Referring to Figure 8:

The procedure for installing the leveling brackets is the same for front rail and back rail. The illustration (Figure 8) shows the front rail.

1. Thread two M6 hex nuts (F) all the way onto the four M6x25 socket head cap screws (G) and thread the screws into the leveling bracket (D).

2. Place two washers (B) on two M8x25 hex cap screws (A). Insert through the mounting slots of the front rail (C) and secure to the threaded holes of the leveling bracket (D). Position the leveling bracket (D) to be about 1/4” from the front rail (C).

3. Install the remaining leveling bracket onto the back rail repeating the procedure outlined in Steps 1 and 2.

Note: The arbor pulley guard (H, Fig. 9) should already be attached to the saw cabinet.

4. Mount table lock knob (J, Fig. 9) to the sliding

table (K, Fig. 9) with two M6x12 socket head screws. Rotate knob 90° to engage/disengage

Figure 9

the lock.

Make sure that the lock knob is

in the locked position and that the table is locked (does not slide on its support plate). Failure to do so could result in injury when attempting installation!

Read steps 5-7 carefully before attempting to mount the sliding table.

5. Ensure that there is approximately a 1/4” gap

between rails and the brackets (C & D, Fig. 8) so that you can set the sliding table in position.

6. Place the sliding table (K, Fig. 9) onto the

leveling brackets (L, Fig. 9).

The support plate underneath the sliding table (Figure 10) has an inner tab (A) and an outer

tab (B). When placing the table onto the leveling bracket (D, Fig. 8), the leveling bracket

must be positioned between the inner and outer tabs and the slots in the tabs (C, Fig. 10) must straddle the screws (A, Fig. 8) that secure the leveling bracket (D, Fig. 8) to the rail (C, Fig. 8).

7. The sliding table should rest on the jacking screws (G, Fig. 8).

8. Place two 90° 0.02” shims between the sliding table and the table saw table near each end. This will help keep the sliding table parallel to the table saw table maintaining the proper clearance.

9. Lower, or raise jacking screws (G, Fig. 8) so that the sliding table surface is approximately flush, or slightly lower than table saw table surface.

10. Snug the four hex cap screws (A, Fig. 11) but do not tighten. This will allow you to fine tune the sliding table with the jacking screws.

Figure 10

11. Place a flat 0.02” shim (C, Fig. 11) on the table saw tabletop for the straight edge (B, Fig. 11) to rest on. This will help keep the sliding table the right height above the top of the table saw.

12. Use two jacking screws (G, Fig. 8) to raise the sliding table until it contacts the straight edge. The straight edge should rest flat on sliding table and shims.

13. Move straight edge to the other end of the table saw tabletop and repeat step 12.

14. Tighten hex nuts (F, Fig. 8) against the leveling bracket tabs while keeping jacking screws (G, Fig. 8) from turning.

15. Tighten the four hex cap screws (A, Fig. 11) that hold the leveling brackets in place.

Note: When tightening the screws on the rear rail you may need to hold the sliding table against the shims because there is a tendency for the sliding table to move away from the shim (Figure 12).

16. Verify that the jack screws (G, Fig. 8) contact the sliding table support plate (Fig. 12).

Figure 11

Figure 11A

17. Place M8 flat washers (A, Fig. 11A) and M8 hex nuts (B, Fig. 11A) on the four screws

(C, Fig. 11A). Using two 13mm wrenches, tighten the hex nuts while holding the screw heads.

18. Remove the shims and make sure the sliding table is still approximately 0.02” higher than the table saw tabletop; it is still approximately

0.02” away from the table saw tabletop.

Figure 12

Sliding Table Miter Gauge

Hardware: Miter Gauge, Fence, (2) Handles, Stop, Fence Bar, Indicator Bar, Bushing, Bracket Clamp Assembly & (2) Handles

Tools: 2.5mm Hex Wrench

1. Slide the miter gauge fence (B, Fig. 13) into the bar (A, Fig. 13) and attach to the miter gauge body (C, Fig. 13) with two handles (D, Fig. 13).

Note: the 45° mitered end of the miter gauge fence should be on the side of the blade.

2. Place miter gauge on the sliding table. There are three sets of threaded holes.

• (1, Fig. 14) One set of threaded holes, up

front to the far left, are for 90°-45° cutting.

• (2, Fig. 14) The staggered set of threaded

holes, up front to the right, are for 90°-135° cutting. Note: using this position with the blade tilted to 45° you need to remove the miter gauge handle found on the right side and replace with the supplied 90° handle.

• (3, Fig. 14) The set of threaded holes, on

the far side, are used for cutting at 90°.

Referring to Figure 13:

3. Place indicator bar (E) on top of the miter gauge body and secure in place with bushing (F), bracket (G) and handles (H).

Figure 13

4. Slide the square nut (I) into the slot on top of the fence. Secure the stop (J) in place with a handle (K).

5. Slide clamp bar (L) into the bracket, and miter gauge. Tighten set screw found in the bracket. Pull up on the quick release (M) and slide the clamp on to the bar. Position clamp disc against the workpiece and pull the clamp lever (N) towards you.

6. Use a square to make sure miter gauge is 90° to saw blade. If you need to make an adjustment. Loosen hex nut (O) found on indicator bar and turn bolt (P) until it rests against the miter gauge. Tighten the nut. Adjust cursor if necessary.

7. Use a combination square to make sure miter gauge is 45° to the saw blade. If you need to make an adjustment. Loosen hex nut (Q) found on the indicator bar and turn bolt (R) until it rests against the miter gauge. Tighten the nut. Adjust cursor if necessary.

Figure 14

+ 30 hidden pages