Jet Tools JWL-1440VS User Manual

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Operating Instructions and Parts Manual
14x 40 Woodturning Lathe
Model JWL-1440VS
JET
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-719400 Ph.: 800-274-6848 Revision C 11/2014 www.jettools.com Copyright © 2014 JET
Shown with optional20-inch extension bed (#719401)

1.0 Warranty and Service

JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of thes e machines i n the pr ocess i ng of m etal, plastics, or other m aterials m ay void the warranty. The except ions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to pro vi d e pr o of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.
How State Law Appli es
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTI ES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET
Product Listing with Warranty Period
90 Days – Parts; Consumable items; Light-Duty Air Tools 1 Year – Motors; Machine Accessories; Heavy-Duty Air Tools; Pro-Duty Air Tools 2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist Accessories; Shop Tools; Warehouse & Dock products; Hand Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.
®
branded products are not sold in Canada by JPW Industries, Inc.
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2.0 Table of contents

Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 About this manual .......................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 6
5.1 JWL-1440VS hole pattern .......................................................................................................................... 7
6.0 Setup and assembly ....................................................................................................................................... 8
6.1 Shipping contents ....................................................................................................................................... 8
6.2 Unpacking and cleanup .............................................................................................................................. 8
6.3 Mounting lathe to bench ............................................................................................................................. 8
6.4 Installing leg set .......................................................................................................................................... 8
6.5 Mounting bed extension (optional accessory) ............................................................................................ 9
6.6 User-made storage shelf ............................................................................................................................ 9
7.0 Electrical connections .................................................................................................................................. 10
7.1 Grounding instructions ................................................................................................... .......................... 10
7.2 Voltage conversion ................................................................................................................................... 10
7.3 Extension cords ........................................................................................................................................ 11
8.0 Adjustments ................................................................................................................................................. 11
8.1 Headstock sliding ..................................................................................................................................... 11
8.2 Headstock rotation ................................................................................................................................... 11
8.3 Tailstock movement ................................................................................................................................. 11
8.4 Cam tightness ............................................................................................................ .............................. 12
8.5 Tool rest ................................................................................................................................................... 12
8.6 Tool rest extension ................................................................................................................................... 12
8.7 Locking handles ....................................................................................................................................... 12
8.8 Spindle indexing ....................................................................................................................................... 12
8.9 Spur cen ter: Installing/removing ............................................................................................................... 13
8.10 Live center: Installing/removing .............................................................................................................. 13
8.11 Spindle lock ............................................................................................................................................ 13
8.12 Face plate: Installing/removing ............................................................................................................... 13
8.13 Checking center alignment ..................................................................................................................... 14
9.0 Operating controls ........................................................................................................................................ 14
10.0 Operation ................................................................................................................................................... 14
10.1 Inspection ............................................................................................................................................... 14
10.2 Turning Tools ........................................................................................................... .............................. 15
10.3 Spindle Turning ...................................................................................................................................... 15
10.4 Stock Selection ....................................................................................................................................... 16
10.5 Cutting Techniques ................................................................................................................................ 17
10.6 Face Plate and Bowl Turning ................................................................................................................. 18
10.7 Bowl Turning Techniques ....................................................................................................................... 19
11.0 Maintenance ............................................................................................................................................... 21
11.1 General procedures ................................................................................................................................ 21
11.2 Pulley lubrication .................................................................................................................................... 21
11.3 Belt and bearings replacement ............................................................................................................... 21
12.0 Optional accessory ..................................................................................................................................... 21
13.0 Troubleshooting the JWL-1440VS Lathe ................................................................................................... 22
14.0 Recommended Lathe Speeds (per diameter of workpiece) ....................................................................... 23
15.0 Indexer Positions ........................................................................................................................................ 24
16.0 Replacement Parts ..................................................................................................................................... 25
16.1.1 JWL-1440VS Headstock Assembly – Exploded View ......................................................................... 25
16.1.2 JWL-1440VS Headstock Assembly – Parts List .................................................................................. 26
16.2.1 JWL-1440VS Bed Assembly – Exploded View ................................................................................... 28
16.2.2 JWL-1440VS Bed Assembly – Parts List ............................................................................................ 29
16.3.1 JWL-1440VS Leg Set – Exploded View .............................................................................................. 30
16.3.2 JWL-1440VS Leg Set – Parts List ....................................................................................................... 30
16.4.1 JWL-1440VS Extension Bed Assembly (OPTIONAL) – Exploded View ............................................. 31
16.4.2 JWL-1440VS Extension Bed Assembly (OPTIONAL) – Parts List ...................................................... 31
17.0 Electrical Connections ................................................................................................................................ 32
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3.0 Safety warnings

1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. This wood lathe is designed and intended for use by properly trained and experienced perso nnel on ly. If you are no t fam iliar w ith the proper and safe operation of a wood lathe, do not use it until the proper training and knowledge have been obtained.
3. Always wear approved safety glasses/face shields while using this machine.
4. Make certain the machine is properly grounded.
5. Before operating the machine, remove tie, rings, watches, other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Do not wear gloves.
6. Keep the floor around the machine clean and free of scrap material, oil and grease.
7. Keep machine guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately.
8. Do not over reach. Maintain a balanced stanc e at all t imes, so that yo u do not fall o r lean against rotating parts.
9. Make all machine adjustments or maintenance with the machine unplugged from the power source.
10. Use the right tool. Do not force a tool or attachment to do a job that it was not designed to do.
11. Replace warning labels if they become obscured or removed.
12. Make certai n the switch is in the OFF position before connecting the machine to the power supply.
13. Give your work undivided attention. Looking around, carrying on a conversation and "horse­play" are careless acts that can result in serious injury.
14. Keep visitors a safe distance from the work area.
15. Use recommended accessories; improper accessories may be hazardous.
16. Read and understand warnings posted on the machine and in this manual. Failure to comply
with all of these warnings may cause serious injury.
17. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and
other masonry products.
Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
18. Do not operate this lathe while under the influence of drugs, alcohol or any medication.
19. Keep tools sharp and clean for safe and best performance. Dull tools can grab in the workpiece and be jerked from the operator's hands, causing s e rious injury.
20. Check the condition of the stock to be turned. Make sure it is free of knots, warpage, checked ends, improperly made or cured glue joint s and ot her c ondit ions w hich ca n cau se it to be thrown out of the lathe.
21. Securely fasten spur and live centers to the material being used.
22. Check centers and tapers in the headstock and tailstock to be sure they are free of dirt or rust, and oil li ghtly before inse rting centers.
23. Test each set-up by revolving the workpiece by hand to ensure it clears the tool rest and bed. Check the setup at the lowest speed before increasing to operating speed.
24. Use the correct cutti ng tool f or the operation to be performed and keep all tools sharp.
25. Use low speeds for roughing and for long or large diameter work. If vibration occurs, stop the machine and correct the cause.
26. When sanding, remove the tool rest from the machine, apply light pressure and use a slow speed to avoid heat buildup.
27. When turning large diameter pieces, such as bowls, always operate the lathe at low speeds. See the speed recommendation chart in sect.
14.
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28. Do not attempt to engage the spindle lock pin until the spindle has stopped. If leaving the machine area, turn lathe off and wait until the spindle stops before departing.
29. Make no adjustments except speed changes with the spindle rotating, and always disconnect the machine from the power source when performing maintenance to avoid accidental starting or electrical shock.
30. Provide for adequate space surrounding work area and non-glare, overhead lighting.
Familiarize yourself with the following safety notices used in this manual:
This means that if preca utions are not heeded, it m ay result in minor injury a nd/or possible
machine damage.
This means that if precautions are not heeded, it may result in serious, or possibly even fatal,
injury.
31. When stopping the lathe, never grab the part or faceplate to slow it down. Let the work coast to a stop.
32. Use only JET factory authorized replacement parts and accessories; otherwise, the warranty and guarantee are null and void.
33. Do not use this JET wood lathe for other than its intended purpose. If used for other purposes, JET, disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

4.0 About this manual

This manual is provided by JET, cover ing the safe operation and maintenance procedures for a J ET Model JWL-1440VS Woodturning Lathe. This manual contains instruct ions on i nstallation, safety preca utions, ge neral operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.
This manual is not intended to be an exhaustive guide to lathe operational methods, use of after-market accessories, choice of stock, and such. Additional knowledge may be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority.
If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: www.jettools.com.
Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.
Read and understand the entire contents of this manual before attem pting assembly
or operation! Failure to comply may cause serious injury!
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5.0 Specifications

Model number ...................................................................................................................................... JWL-1440VS
Stock numbers:
Lathe with Leg Set ................................................................................................................................. 719400K
Lathe only ................................................................................................................................................ 719400
Leg Set only ............................................................................................................................................. 719402
Bed Extension 20”, with tool post (optional accessory) ............................................................................... 719401
Mot or and electr ical s:
Motor type ............................................................................ totally enclosed fan cooled, induction, capacitor start
Horsepower ................................................................................................................................. 1HP (0.746 kW)
Phase......................................................................................................................................................... sing le
Voltage ........................................................................................................................ 115/230V (prewired 115V)
Cycle ........................................................................................................................................................... 60Hz
Listed FLA (full load amps 115V/230V) .................................................................................................... 11/5.5 A
Starting amps ............................................................................................................................................... 10 A
Running amps (no load) ............................................................................................................................... 6.6 A
Start capacitor ......................................................................................................................... 200MFD, 125VAC
Run capacitor ................................................................................................................................ 30μF, 250VAC
Power transfer ............................................................................................................................................ V-be lt
Variable drive ............................................................. Reeves Drive, with variable speed within established range
On/off switch ........................................................................................... toggle switch with removable safety key
Motor speed ........................................................................................................................................ 1720 RPM
Power cord ............................................................................................................................ 3/C 16 AWG (300V)
Power cord length ............................................................................................................................. 6 ft. (183cm)
Power plug installed (115V) ................................................................................................................... 5-15P UL
Power requirements .......................................................................................................................... single phase
Recommended circu it and fuse /breaker size
1
subject to local/national electrical codes.
Capacities:
Working distance between centers .................................................................................................. 40” (1016mm)
Working distance between centers, optional 20” bed ext. mounted ............................................. 60-3/4” (1543mm)
Maximum distance between spindle face and tailstock quill, optional 20” bed ext. mounted ......... 62-1/2” (1587mm)
Swing over bed ........................................................................................................................... 14-1/2” (370mm)
Swing over to ol rest b a s e ..................................................................................................................11” (280m m)
Number of indexing positions ..................................................................... positive locking, 10 degree increments
Swing over 20” bed extension in low position (optional accessory) .............................................. 32-1/2” (826 m m)
Headstock and Spindle:
Spindle taper ......................................................................................................................................... #2 Morse
Spindle thread size ............................................................................................................................... 1” x 8 TPI
Spindle speed (RPM) ...................................................................................................variable within 400 to 3000
Headstock spindle bore......................................................................................................................3/8” (10mm)
Spindle direction ....................................................................................................................................... forward
Headstock movement ............................................................................................... sliding and 360 deg. rotation
Headstock rotation positive lock positions ............................................................ 0, 30, 60, 90, 120, 180, 270 deg.
Tailstock:
Tailstock quill taper ................................................................................................................................ #2 Morse
Tailstock bore ....................................................................................................................................5/16 ” (9mm)
Tailstock quill travel ...................................................................................................................... 4-1/4” (108mm)
Tailstock quill thread ......................................................................................................... acme, 5/8-11UNC (LH)
Materials:
Legs ....................................................................................................................................................... cast iron
Bed ........................................................................................................................................................ cast iron
Headstock .............................................................................................................................................. cast iron
Tailstock ................................................................................................................................................. cast iron
Tailstock quill ................................................................................ hardened HRC20 steel, with laser etched scale
Tool support and base ............................................................................................................................ ca st iron
1
............................................................... 20A (115V), or 15A (230V)
6
Dimensions:
Tool rest ...........................................................................................................................................12” (305m m )
Leg footprint ........................................................................................................... 54” x 20” (1372mm x 508mm)
Bed length ...................................................................................................................................... 53” (1346mm)
Bed width .......................................................................................................................................... 8” (203mm)
Overall height, floor to top of headstock, without levelers ................................................................. 47” (1194mm)
Distance floor to spindle centerline (approximate) ............................................................................ 44” (1117mm)
Tool rest post diameter ......................................................................................................................1” (2 5.4mm)
Shipping dimensions (Lathe only) ........................................ 56”L x 21”W x 21.65”H (1420mm x 530mm x 550mm)
Shipping dimensions (Leg Set only)...................................33”L x 22.83”W x 17.71”H (840mm x 580mm x 450mm)
Overall dimensions, assembled with Legs ............................. 74”L x 18”W x 49”H (1880 mm x 458mm x 1244mm)
Overall dimensions, assembled without Legs ...................... 74”L x 18”W x 18.26”H (1880 mm x 458mm x 464mm)
Bed Extension length (optional accessory).........................................................................................2 0 ” (5 0 8mm)
Weights: Net Shipping
Lathe only ............................................................................................. 220 lb (100 kg) ............... 270 lb (123 kg)
Leg Set only ............................................................................................ 132 lb (60 kg) ................. 143 lb (65 kg)
Optional Bed Extension only ................................................................ 49.5 lb (22.5 kg) ................... 56 lb (2 5 kg)
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.

5.1 JWL-1440VS hole pattern

Figure 1
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6.0 Setup and assembly

6.1 Shipping contents

Carton contents for # 719400K (see Figure 2)
1 Lathe bed with headstock, tool support and
tailstock – A 2 Legs – B 1 Spindle index pin – C 1 Spur center – D 1 Live cone center – E 1 Knockout rod – F 1 Faceplate – G 1 Tool rest – H 1 Faceplate wrench – J 1 Tool rest extension – K 4 Levelers – L 1 Operating Instructions & Parts Manual 1 Warranty Card 1 Hardware Package (JWL1440-HP1) – M
8 Socket Head Cap Screws, 5/16 X 1-1/4
8 Lock Washers, 5/16
8 Flat Washers, 5/16

6.2 Unpacking and cleanup

1. Remove all smaller items from main carton. Do not discard carton or packing material until lathe is assembled and running satisfactorily.
2. Inspect contents for shipping damage; if any is found, report it to your distributor.
3. Compare contents of shipping carton with the contents list in this manual. Report shortages, if any, to your distributor. Note: Check lathe first – some parts may have been pre-installed.
If you did not purchase the leg set and are mounting the lathe to a bench or table, continue with sect ion 6 .3. If yo u purc hase d t he leg set , sk ip to section 6.4.

6.3 Mounting lathe to bench

1. Unscrew the stud (N, Figure 3) from each end of the bed.
2. Loosen the locking handles on headstock, tool rest and tailstock, and slide these items off the bed. (Refer to section 8.0 for detailed instructions on adjusting or removing these items.)
The headstock is heavy.
Use an assistant to help remove.
3. Ref er to Figure 1 for mounting hole sizes and spacing in the lathe bed. The bed has four 5/16”-18UNC threaded holes. Use appropriate fast eners (bo lts and wa shers) to secure lathe to bench or table from underneath.
Figure 3

6.4 Installing leg set

Refer to Figure 4.
6mm hex key required
Figure 2
(not to scale)
1. Unscrew the stud (N, Figure 3) from each end of bed.
2. Remove headstock, tailstock and tool rest support from bed. (Refer to sect. 8.0 for detailed instructions on adjusting and removing these items.)
3. Carefully turn bed upside down. Place a mat or cardboard beneath it to prevent scratching the bed ways.
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4. Install legs with eight 5/16” screws, lock washers and flat washers (Figure 4), and 6mm hex key.
5. Tighten screws firmly.
Figure 4
6. Install the four levelers (Figure 5). These can be adjusted later.
1. Slide tailstock away from edge of bed.
2. Have an assistant hold bed extension flush to end of lathe bed, and insert four 3/8” socket head cap screws with lock washers and flat washers, provided with the bed extension (P, Figure 6). Snug screws just enough to hold bed extension to lathe bed.
3. Unscrew stud from lathe bed (N1), and insert it into hole at end of bed extension (N2).
4. Adjust bed extension to lathe bed, aligning the surface and the inside ways as closely as possible.
IMPORTANT: Top surface of bed extension must be flush with surface of lathe bed, and
inside ways must be aligned, to allow smooth movement of tailstock across joint.
5. Slide tailstock over joint where beds meet, so that clamping nut is centered over joint (Figure
14). Lock tailstock clamping handle; this will align the beds.
6. Securely tighten screws (P) in bed extension.
7. Unlock tailstock and slide it back and forth to test smoothness of the joint. Make further adjustments if needed.
Figure 5
7. With help from an assistant, raise bed and leg assembly right-side up.
Bed and leg assembly is
heavy. Use care when lifting.
8. Rotate the levelers (Figure 5) as needed to establish level for the lathe. Tighten the hex nut on each leveler against the leg casting.
9. Install headstock, tool support and tailstock, and both studs (N, Figure 3).
6.5 Mounting bed extension (optional
accessory)
8mm hex key required.
The 20” bed extension (p/n 719401) is optional and purchased separately. See your JET dealer for information. If you did not purchase the bed extension, proceed to section 6.6.
The bed extension can be mounted to the upper or lower holes of the lathe. Mounting in upper holes increases the spindle length capacity of the lathe. Mounting the extension to the lower holes allows use of the tool support during outboard turning.
Figure 6

6.6 User-made storage shelf

A shelf may be constructed below the bed, using the ledges inside the lathe legs (Figure 7).
Figure 7
9

7.0 Electrical connections

Electrical connections must
be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.
The JWL-1440VS Lathe is rated at 115/230V power, and is pre-wired for 115 volt. The lathe comes with a plug designed for use on a circuit with a grounded outlet that looks similar to the one pictured in A, Figure 8.
Before connecting to power source, be sure switch is in off position.
It is recommended that the lathe, when operated on 115 volt power, be connected to a ded icated 20 amp circuit with a 20 amp circuit breaker or time-delay fuse marked “D”. When operated on 230 volt power, it is recommended that the lathe be connected to a dedicated 15 am p circuit with a 15 amp circuit breaker or time-delay fuse marked “D”. Local codes take precedence over
recommendations.

7.1 Grounding instructions

1. All Grounded, Cord-connected Tools:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce t he risk of electr ic shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in A, Figure
8. An adapter, shown in B and C, may be used to connect this plug to a 2-pole receptacle as shown in B if a properly grounded outlet is not available. The temporary adapter should be used only unt il a properly grounded outlet can be installed by a qualified electrician. This adapter is not permitted in Canada. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box.
3. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in D, Figure
8. The tool has a grounding plug that looks like the plug illustrated in D. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a diff erent type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The cond uctor with insulatio n having an o uter surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
Check with a qualified
electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Failure to comply may cause serious or fatal injury.
Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug.
Figure 8

7.2 Voltage conversion

To switch the incoming power leads for 230 volt operation:
1. Remove the junction box cover on the motor and reconnect the leads according to the diagram inside the cover. A similar diagram is found at the back of this manual. (Note: In the event of discrepancies, the diagram inside junction box takes precedence.)
2. Remove the 120V plu g on the end of the motor cord and replace it with a UL/CSA listed plug rated for 240V.
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